Strongarm TW4000 Owner's Manual

Strongarm TW4000 Owner's Manual

12 volt dc electric trailer winches

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TW4000 & TW9000
R
ELECTRIC WINCH RATING
3500
3000
2500
2000
1500
1000
500
0
LENGTH OF STRAP ON REEL (FT.)
10
GUIDE TO ROLLING LOAD CAPACITY**
Maximum weight in pounds and kilograms rolling load.
MODEL
5%
10%
(3°)
(6°)
10,000 lbs. 7,500 lbs. 5,100 lbs. 3,900 lbs. 2,700 lbs. 2,200 lbs.
TW4000
4,536 kg 3,402 kg 2,313 kg
20,000 lbs.15,000 lbs. 10,200 lbs. 7,700 lbs. 5,500 lbs. 4,500 lbs.
TW9000
9,072 kg 6,804 kg 4,627 kg
(**) All capacities shown are with 2' of strap on the reel and 10% rolling friction factor.
For full reel of line adjust capacities according to graph above. Note 5% incline is
one-half foot rise in ten feet.
TW series electric winches are built for trailer loading and other horizontal pulling applications. They are not to
be used for lifting, supporting or transporting people or loads over areas where people could be present or for
any vertical lifting or lowering applications.
OWNER'S MANUAL
!
BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE
THE STRONGARM ELECTRIC WINCH. FAILURE TO COMPLY
TW4000
WITH INSTRUCTIONS COULD RESULT IN SERIOUS OR FATAL
INJURY. RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
WINCH RATINGS
20
30
40
PERCENT INCLINE
20%
30%
50%
(11°)
(17°)
(26°)
1,769 kg 1,225 kg
3,493 kg 2,495 kg 2,041 kg
12 Volt DC
E L E C T R I C
T R A I L E R
WINCHES
WARNING:
READ INSTRUCTIONS CAREFULLY
StrongArm TW electric trailer winches are manufac-
tured for loading and unloading of boats, personal
watercraft, vehicles, etc. The TW4000 winch fea-
tures power-in, free wheel out and 20' of 2" wide
strap. The TW9000 features power-in, power-out,
free wheel and 20' of 2" wide strap.
Note that as strap builds up on the reel, the pulling
capacity of the winch decreases (see graph at left).
For intermittent use only. Ratings at left are based
on 6' pull. For longer pulls adequate motor cooling
periods must be allowed.
TW4000-MAXIMUM CONTINUOUS RUN TIME
3 MINUTES
TW9000-MAXIMUM CONTINUOUS RUN TIME
4 MINUTES
CAUTION: CONTINUOUS RUNNING IN
EXCESS OF 3 MINUTES (TW4000) AND 4 MIN-
!
UTES (TW9000) WILL DAMAGE WINCH MOTOR.
70%
LOAD
(35°)
CAPACITY
1500 lbs.
998 kg
681 kg
3,000 lbs.
1,362 kg
APPROXIMATE LOAD SPEED
(FT./MIN.)
NO LOAD
FULL LOAD
Full
Empty
Reel
Reel
Reel Reel
22
11
TW4000
15
9
TW9000
E
N
G
L
I
S
H
Full Empty
8.2
4.4
6.3
4.3

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Summary of Contents for Strongarm TW4000

  • Page 1 3 MINUTES 1000 TW9000-MAXIMUM CONTINUOUS RUN TIME 4 MINUTES CAUTION: CONTINUOUS RUNNING IN EXCESS OF 3 MINUTES (TW4000) AND 4 MIN- UTES (TW9000) WILL DAMAGE WINCH MOTOR. LENGTH OF STRAP ON REEL (FT.) APPROXIMATE LOAD SPEED GUIDE TO ROLLING LOAD CAPACITY** (FT./MIN.)
  • Page 2: Important Safety Information

    IMPORTANT SAFETY INFORMATION WARNING: FAILURE TO READ AND FOLLOW INSTRUCTIONS BELOW COULD RESULT IN SERIOUS OR FATAL INJURY. WARNING: This winch is built for trailer loading and other horizontal pulling applications. NOT TO BE USED FOR LIFTING, SUPPORTING OR TRANSPORTING PEOPLE OR LOADS OVER AREAS WHERE PEOPLE COULD BE PRESENT OR FOR ANY VERTICAL LIFTING OR LOWERING APPLICATIONS.
  • Page 3: Wiring Harness Installation

    Wire should be fastened securely and without motor damage. Maximum recommended continu- slack. Excess wire should remain in the trunk. ous run time is three minutes (TW4000) and four 3. Fasten the circuit breaker to the positive (+) battery minutes (TW9000).
  • Page 4: Auxiliary Handle

    On TRICALLY WITH THE EMERGENCY HANDLE OR the TW4000, remove the slotted nut in the end of the RATCHET WRENCH IN POSITION. knob with a screwdriver and unscrew the knob from TW4000 clutch stud.
  • Page 5: Troubleshooting Chart

    3. Overloading. 3. Reduce load. Winch does not hold load Strap wound on drum incorrectly. Strap must be wound over top of drum on TW4000 & under the drum on model TW9000. Winch motor runs hot In operation too long.
  • Page 6 WIRING DIAGRAM TW4000 PARTS LIST To order replacement parts contact: Dutton-Lainson Company Ref. Part Number Ref. Part Number www:dlco.com A Retaining Ring 204468 AA Cover Plug 204713 Tel: 800-569-6577 B Bushing 204006 BB Cover Ass’y 304684 Fax: 402-460-4612 C Drive Shaft Ass’y...
  • Page 7: Wiring Diagram

    WIRING DIAGRAM NEG. POS. POS. NEG. TW9000 PARTS LIST MOTOR PARTS Ref. Part Number Ref. Part Number Screw, 1/4-20x7/8" (3) 205242 Bearing Housing Assy. 304314 CA Motor Assy 304742 Primary Drive Shaft Assy. 304304 Clutch Spring 204711 CB Connector Ass’y 5241518 Retaining Ring (2) 205191...
  • Page 8 Tel: 407-843-4220 Tel: 219-255-5050 Tel: 402-462-4141 Tel: 918-627-4777 These authorized centers will be able to supply parts and technical service on all StrongArm Electric Winches ® For warranty claims follow instruction given in “Limited One Year Warranty.” EC DECLARATION OF CONFORMITY Dutton-Lainson Company, Hastings, NE 68902-0729 U.S.A.

This manual is also suitable for:

Tw9000

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