Tools Needed; Assembling Spark Deflectors; Assembling Eye Shields; Assembling Tool Rests - PowerTec BGSS801 Owner's Manual

8" slow speed bench grinder
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WARNING
Do not operate bench grinder, until completely assembled.
Do not operate this tool until you have completely read
and understood this manual.
WARNING
To avoid injury, make sure all parts are assembled and
adjusted properly before plugging the bench grinder into a
power outlet and turning it ON.

TOOLS NEEDED

You will need the following tools to assemble and adjust
the machine. (The tools are not included.)
• Combination Wrench (3) 7 mm, 10 mm, 12 mm
• Phillips Head Screwdriver
• Adjustable Wrench
INSTALLATION

ASSEMBLING SPARK DEFLECTORS

Refer to Figure 2
• Remove the pan head screw with washer from the
wheel guard bracket.
• Assemble the spark deflector to the bracket on the front
of the wheel guard with pan head screw with washer.
See Figure 2.
• Adjust the spark deflector until the lower edge is 1/16"
(1.6 mm) from the grinding wheel. Turn the wheel by
hand to make sure the wheel does not contact the spark
deflector. Tighten the screw firmly.
NOTE: As the wheel wears the spark arrestors will
need to be adjusted, check this adjustment often.
• Repeat to assemble the other spark deflector.
Figure 2
Grinding Wheel

ASSEMBLING EYE SHIELDS

Refer to Figure 3
NOTE: The eye shield mounting rods are left and right,
Figure 3 shows the right eye shield being assembled.
• Slide the eye shield onto the eye shield mounting rod.
• Slide the bolt through the flat washer, clamp bracket and
curved end of eye shield mounting rod into the wheel
guard.
• Position the eye shield over the grinding wheel to
protect the user from sparks and debris, tighten the
carriage bolt on the eye shield and the bolt on the eye
shield mounting rod.
• Repeat to assemble the other eye shield.
Wheel Guard Bracket
Spark Deflector
Pan Head Screw
with Washer
Figure 3
Eye shield
mounting rod
Bolt
Flat
Washer
Clamping
Bracket
WARNING
ALWAYS USE THE EYE SHIELDS AND WHEEL
GUARDS provided with the grinder.
CAUTION
ALWAYS WEAR EYE PROTECTION. Everyday
eyeglasses are NOT safety glasses. ALWAYS wear
Safety Goggles (that comply with ANSI standard Z87.1)
when operating power tools.

ASSEMBLING TOOL RESTS

Refer to Figure 4 and 5
NOTE: The bench grinder has a left side tool rest that is
grooved to eccept drill bits and a right side tool rest that
is flat. Figure 4 and 5 shows the right side tool rest being
assembled.
• The tool rest support knob, lock washer and flat washer
are assembled to the wheel guard during shipping.
Remove the tool rest support knob, lock washer and
flat washer from the pre-assembled carriage bolt. The
carriage bolt should not be removed.
• Place the tool rest support on to the carriage bolt and
post, secure in place with flat washer, lock washer and
tool rest support knob. See Figure 4.
Figure 4
Post
Tool Rest
Support Knob
Lock
Washer
• Place the tool rest on to the tool rest support and
secure in place with flat washer and tool rest knob. See
Figure 5.
Carriage Bolt
Wheel
Guard
Carriage Bolt
Tool Rest
Support
Large Flat
Washer
Eye
Shield
3

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