Baileigh BB-4816M Operator's Manual
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Baileigh BB-4816M Operator's Manual

Magnetic box and pan brake
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OPERATOR'S MANUAL
MAGNETIC BOX AND PAN BRAKE
MODEL: BB-4816M
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 09/2016
© 2016 Baileigh Industrial, Inc.

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Do you have a question about the BB-4816M and is the answer not in the manual?

Questions and answers

Ben Cameron
March 25, 2025

I was using my break tonight and it just lost all power in the middle of a bend. The supply circuit is good, any ideas what it could be?

0
1 comments:
Mr. Anderson
March 25, 2025

A Baileigh BB-4816M brake could lose power during use due to several reasons:
1. Power Cord Issues – The power cord may be damaged, improperly connected, or entangled, disrupting the power supply.
2. Obstruction in the Machine – If there is an obstruction, the machine may not function properly, and power may be interrupted.
3. Main Power Switch – The switch may have been accidentally turned off or not properly engaged.
4. Power Supply Problems – The external power source may be unstable, disconnected, or experiencing an outage.
5. Improper Setup – If the machine is not set up correctly, it may not function as expected, leading to a perceived power loss.

Ensuring proper installation, checking connections, and verifying the power source can help prevent power loss.

This answer is automatically generated

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Summary of Contents for Baileigh BB-4816M

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 Cleaning ........................

  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 5: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. BEWARE OF CRUSH HAZARD Placing fingers or hands between the clamping leaf and the magnetic bed could cause serious personal injury.

  • Page 8: Safety Precautions

    Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine.
  • Page 9 7. Dressing material edges. Always chamfer and deburr all sharp edges. 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 9.

  • Page 10: Technical Specifications

    (other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944. Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.

  • Page 11: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
  • Page 13 Item Name Qty. Body and Pedestal Footswitch Back Feet Front Feet Tool Tray Back Stop Collars Back Stop Bars Notched Clamping Bar – Long Narrow Clamp Bar Wide Clamp Bar – Long Wide Clamp Bar – Short Segmented Clamp Bar (Assortment) Bag of Hardware...

  • Page 14: Transporting And Lifting

    TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ...

  • Page 15: Installation

    INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine:  Overall weight of the machine.  Weight of material being processed.  Sizes of material to be processed through the machine.  Space needed for auxiliary stands, work tables, or other machinery. ...

  • Page 16: Overall Dimensions

    OVERALL DIMENSIONS...

  • Page 17: Assembly And Set Up

    (provided). The two feet with the safety tape will be on the front of the brake. (the side with the Baileigh logo). 3. Tighten the button head screws securely. 4. Carefully lay the brake on its side and then...

  • Page 18: Removing And Installing The Bending Extension Bar

    Footswitch 1. Unstrap and straighten out the footswitch cable. 2. Grasp the connector end and plug into the receptacle at the back of the machine. 3. Tighten the connector sleeve. figure 5 Removing and Installing the Bending Extension Bar Note: For mild steel, 16ga., extension OFF.

  • Page 19: Electrical

    220VAC ±5% (209VAC to 231VAC). Failure to comply will damage the machine and void the warranty. If needed, contact Baileigh Industrial at 920-684-4990 to purchase a Buck Boost transformer. The service personal will be able to assist in placing the order for the transformer or provide specifications so that you will be able to obtain the proper transformer for your application.
  • Page 20 WARNING: In all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle  Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.

  • Page 21: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported. Keep hands and fingers clear of the clamping beam. Stand off to the side of the machine to avoid getting hit with the bending apron as it comes up to bend.
  • Page 22 4. Press the RED power rocker switch to turn on the machine. 5. Position the piece part under the clamp bar. Use the backstop if needed. 6. To apply the pre-clamping force, step down on the footswitch or press either of the GREEN start switches.

  • Page 23: Magnetism Notes

    Bending Edges of Materials Piece part When bending a narrow lip (2” min. [51mm]) Piece of filler material on a piece of material it is a good idea to place a piece of filler material under the clamping bar as shown in (fig. 11). This will support the clamping bar, allowing the bar to set flat across the brake body.

  • Page 24: Bending Allowance

    BENDING ALLOWANCE In order to bend sheet metal accurately, you will need to consider the total length of each bend. This is referred to as bend allowance. Subtract the bend allowance from the sum of the outside dimensions of the piece part to obtain the actual overall length or width of the piece. Because of differences in sheet metal hardness, and whether the bend is made with the grain or against it, exact allowances must sometimes be made by trial and error.

  • Page 25: Bend Configurations

    BEND CONFIGURATIONS Return Bends Rolled Edge Closed Channel Stiffening Rib Angle Bend Fins BENDING EXAMPLES Folding Over a Lip The thickness, width, and length of material are factors to consider when folding a lip. DO NOT exceed 20ga. (.035”) for material thickness. 1.
  • Page 26 Rolling an Edge Use a piece of solid steel round or a pipe to accomplish this. 1. Position the clamping bar and the round bar as shown in (fig. 14) to ensure that the piece part is positioned correctly. Energize the electromagnet. figure 14 2.
  • Page 27 Forming Pans With Slotted Clamp Bar The slotted clamping bar works great for making shallow pans and trays. The entire clamp bar lifts automatically for easy insertion and removal of the piece part. 1. Fold two opposite sides and the corner tabs with the slotted clamp bar. (The slots will NOT affect these bends.) 2.

  • Page 28: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery.  Check daily for any unsafe conditions and fix immediately. ...

  • Page 29: Checking Machine Accuracy

    Checking Machine Accuracy To achieve and maintain accurate bends on the Baileigh BB-4816M magnetic brake, the working surface of the bending beam and the bending edge of the clamp bar need to be straight. Both of these surfaces must also be parallel to each other. This can be checked periodically with a precision straight edge.

  • Page 30: Parts Diagram

    PARTS DIAGRAM...

  • Page 31: Parts List

    Parts List Item Description Qty. Front feet Screw M10 x 20 Back feet Nut M8 Screw M8 x 25 Stand Screw M6 x 12 Plate Screw M6 x 12 Right shield Screw M8 x 20 Screw M8 x 30 Connect Plate Screw M8 x 16 Cover Right clamp handle...
  • Page 32 Item Description Qty. Block Disc spring 6.2 x 12.5 Screw M6 x 25 Angle iron Screw M8 x 20 Straight pin 12 x 100 Screw M8 x 20 Screw M5 x 4 Fixed set Hinge body Bolt Ball seat Disc spring 6.2 x 12.5 Nut M6 Workbench Screw M8 x 16...

  • Page 33: Electrical Components

    ELECTRICAL COMPONENTS Shown with cover panel removed Voltage Tests Reference Point Any BLUE Wire Any BLACK Wire Test Point Light Clamping Condition 220V AC 25V AC +25V DC +25V DC -300V DC Full Clamping Condition 220V AC 220V AC +215V DC +215V DC +215V DC...

  • Page 34: Electrical Schematic

    ELECTRICAL SCHEMATIC SB1-2 Magnet Coil KP40 100K 100K Control Board KPBC2 KPBC1 SB1-1...

  • Page 35: Electrical Components

    Electrical Components Red Stop Push Button - NC Contact, NO Contacts, 1-1 Removes power SB1-1, SB1-2 to the magnetic coil circuit, 1-2 activates de-magnetize circuit. Contactor, CU-16, Primary coil activation circuit. Creates light clamping pressure. Contactor, CU-16, Primary coil activation circuit. Creates full clamping pressure.

  • Page 36: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY Machine is not plugged in to a Have qualified electrician check live circuit circuit. Bending leaf lifted before start Return bending leaf to lower button is pressed position and press start button Bending leaf micro-switch out of...
  • Page 37 Full Clamping Not Operating If you are not achieving a full clamp, the angle micro switch may not be fully actuated. To check that the angle micro switch is being fully actuated.  The micro switch can be found on the electrical panel located at the end of the square brass section.
  • Page 38 NOTES...
  • Page 39 NOTES...
  • Page 40 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

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