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Summary of Contents for Reflex Servitec 30 Mobil
- Page 1 03.11.2014 Vacuum spray degassing Servitec 30 Mobil Operating manual Original operating manual...
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Page 3: Table Of Contents
Contents English Vacuum spray degassing 03.11.2014 Contents 1 Notes on the operating manual ..............................5 2 Liability and guarantee .................................. 5 3 Safety ....................................... 6 Explanation of symbols ..................................6 3.1.1 Symbols and notes used ..............................6 ... - Page 4 Cleaning the dirt trap ..............................45 Maintenance certificate ..................................46 10 Disassembly ....................................47 11 Annex ......................................49 11.1 Reflex Customer Service ..................................49 11.2 Conformity and standards ................................. 50 11.3 Guarantee ......................................50 ...
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Page 5: Notes On The Operating Manual
Reflex Winkelmann GmbH accepts no liability for any damage resulting from failure to observe the information in this operating manual. In addition to the requirements set out in this operating manual, national statutory regulations and provisions in the country of installation must also be complied with (concerning accident prevention, environment protection, safe and professional work practices, etc.). -
Page 6: Safety
Safety Safety Explanation of symbols 3.1.1 Symbols and notes used The following symbols are used in this operating manual. Danger • Danger to life and/or severe damage to health – The corresponding warning symbol in combination with the "Danger" signal term indicates an imminent threatening danger which will result in death or severe (irreversible) injuries. -
Page 7: Personnel Requirements
Safety Personnel requirements Only specialist personnel or specifically trained personnel may install and operate the equipment. The electric connections and the wiring of the device must be executed by a specialist in accordance with all applicable national and local regulations. Personal protective equipment When working at the system, wear the stipulated personal equipment such as hearing and eye protection, safety boots, helmet, protective clothing, protective gloves. -
Page 8: Residual Risks
Safety Residual risks This device has been manufactured to the current state of the art. However, some residual risk cannot be excluded. Caution – risk of burning! • Excessively hot surfaces in heating systems can cause burns on the skin. –... -
Page 9: Description Of The Device
Description of the device Description of the device Description The device is a mobile degassing and make-up station. The principal applications are heating and cooling circuits and new installations of facility systems in which dissolved or free gases must be eliminated. The device uses a 3-ways motor ball valve for the hydraulic control of the facility and make-up degassing and a vacuum for the degassing process itself. -
Page 10: Overview
Description of the device Overview Error Auto Quit Men u Auto Man ual Stop 000206_001_R001 Controller "PIS" pressure transducer Venting grille "PU" vacuum degassing pump "ST" dirt trap Removable front shell "DV" degassing valve Connection for the make-up with fresh water "CD"... -
Page 11: Identification
Description of the device Identification The nameplate provides information about the manufacturer, the year of manufacture, the manufacturing number and the technical data. Information on nameplate Meaning Type Device name Serial No. Serial number min. / max. allowable pressure P Minimum/maximum permissible pressure max. - Page 12 Description of the device Degassing cycle sequence in the PU vacuum pump Cooling water system ≤ 30 °C, System pressure 1.8 bar, "DC" system degassing in operation, "WC" make-up degassing closed. 1,8...1 bar -1 bar -1...1,8 bar 1,8 bar 000165_001_R001 Vacuum is drawn Discharge Atomisation...
- Page 13 Description of the device Make-up variants There are two make-up variants. Both are monitored via the make-up time and the make-up cycles. 10 9 230V M CD 000166_001_R001 "WC" make-up line "DC" degassing line (degassed water to the facility system) Optional add-on device (see Chapter Optional "DC"...
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Page 14: Scope Of Delivery
Description of the device Scope of delivery The scope of delivery is described in the shipping document for the initial shipment and the content is shown on the packaging. Immediately after receipt of the goods, please check the shipment for completeness and damage. Please notify us immediately of any transport damage. -
Page 15: Technical Data
Technical data Technical data Error Auto Quit Menu Auto Manual Stop 000207_001_R001 Type Servitec 30 Mobil Part No. • 8828600 (model with "J" mains plug) • 8828650 (model with earthed plug) Width 600 mm Height 1200 mm Depth 500 mm... - Page 16 Technical data Approximate values for the maximal "Va" system volume to be degassed under extreme conditions during commissioning at a nitrogen reduction from 18 mg/l to 10 mg/l. 000168_001_R001 Continuous degassing "t" System volume "Va" [m 16 — English Vacuum spray degassing — 03.11.2014...
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Page 17: Installation
Installation Installation Danger – electric shock! • Risk of serious injury or death due to electric shock. – Ensure that the system is voltage-free before installing the device. – Ensure that the system is secured and cannot be reactivated by other persons. –... -
Page 18: Installation Conditions
Installation Installation conditions 6.1.1 Incoming inspection Prior to shipping, this device was carefully inspected and packed. Damages during transport cannot be excluded. Proceed as follows: 1. Upon receipt of the goods, check the shipment for • completeness and • possible transport damage. 2. -
Page 19: Execution
Installation Execution Caution – risk of injury! • Bodily harm from a toppling device. – Ensure sufficient stability of the device. – Weigh down the bearing surface of the device's transport unit with suitable means. Caution – damage from improper connection! •... -
Page 20: Hydraulic Connection
Installation 6.3.1 Hydraulic connection 6.3.1.1 Degassing line to the system Installation detail of the "DC" degassing line Install the "DC" degassing lines as shown below: ≥ 500 ≥ 500 000171_001_R001 Proceed as follows: • Prevent an overload of the "ST" dirt trap in the device caused by coarse dirt. •... - Page 21 Installation Device installation in a heating system – Pressure maintenance with diaphragm-type "MAG" expansion tank ≥ 500 0 °C ≤ t ≤ 70 °C 000172_001_R001 Heating system Device Pressure expansion tank "DC" degassing line (gas-rich water) For optional equipment and accessories, see chapter 4.6 "DC"...
- Page 22 Installation 6.3.1.2 Make-up line 000173_001_R001 "ST" dirt trap Device "BT" mains disconnect receptacle "DC" degassing line (gas-rich water) "WC" make-up line "DC" degassing line (degassed water) For water make-up, note the following conditions: • For a water make-up via a "BT" mains disconnect receptacle, its bottom edge must be at least 100 mm over the "PU" device pump. •...
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Page 23: Switching And Make-Up Variants
Installation Switching and make-up variants Select the make-up variant in the Customer menu of the device controller, see chapter 7.4.3 "Parametrising the controller" on page 33 . Choose from one of the following make-up variants in the Customer menu: • Pressure-dependent "Magcontrol"... -
Page 24: Level Dependent "Levelcontrol" Make-Up Mode
Installation 6.4.2 Level dependent "Levelcontrol" make-up mode The device is in "Levelcontrol" operating mode which is used for systems with pressure maintenance stations. ≥ 500 230V ≤ 6bar 000175_001_R001 Pressure maintaining station Device "WC" make-up line "DC" degassing line (degassed water) For optional equipment and accessories, see chapter 4.6 "DC"... -
Page 25: Electrical Connection
Installation Electrical connection Danger – electric shock! • Risk of serious injury or death due to electric shock. – Ensure that the system is voltage-free before installing the device. – Ensure that the system is secured and cannot be reactivated by other persons. –... -
Page 26: Terminal Diagram
Installation 6.5.1 Terminal diagram Error Auto Quit Men u Auto Manua l Stop 19 20 21 25 26 29 30 31 13 14 15 A(+) B(+) RS-485 T 0,315 A T 0,315 A RS-485 10 11 12 22 23 24 27 28 32 33 34 16 17 18 +24V... - Page 27 Installation Terminal Signal Function Wiring number 230 V power supply via mains cable and plug. Pre-wired "PU" vacuum pump for degassing. Pre-wired 6 M1 Overflow solenoid valve Not used in standard model "CD" 3-ways motor ball valve for regulating the degassing of make- Pre-wired up and system water.
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Page 28: Rs-485 Interface
All messages, see chapter 8.2.4 "Messages" on page 41 . • All entries in the fault memory. Notice! If required, please contact the Reflex Customer Service for the protocol of the RS-485 interface, details of the connections and information about the accessories offered. 6.5.2.1 Connecting the RS-485 interface Connect the interface as follows: 1. -
Page 29: Commissioning
Note! • Comply with the Reflex planning directive. – During planning, take into account that the working range of the device must be between the "pa" initial pressure and the "pe" final pressure in the working range of the pressure maintenance. -
Page 30: Filling The Device With Water
Commissioning Filling the device with water Caution – Risk of injury due to pump start! • Hand injury due to a pump start. – De-energise the pump prior to turning the pump at the fan wheel with a screwdriver. Use the system to fill water into the device. 1. -
Page 31: Controller
Commissioning Controller 7.4.1 Operator panel Error Auto Qui t Stop Menu Auto Manual 7 6 5 000088_001_R001 Error LED "Back" to the previous menu • The Error LED illuminates in the event of a fault Display Auto • For continuous operation Auto LED "Forward"... -
Page 32: Modifying The Controller's Start Routine
Commissioning 7.4.2 Modifying the controller's start routine The start routine enables the setting of the essential parameters required for the device's commissioning. It commences with the first activation of the controller and can be run only once. Parameters can be changed or checked in the customer after the start routine has terminated see chapter 7.4.3 "Parametrising the controller"... -
Page 33: Parametrising The Controller
Commissioning 7.4.3 Parametrising the controller Use the Customer menu to display or correct system-specific values. In the course of commissioning, the factory settings must be adjusted for the system-specific conditions, see chapter 7.4.2 "Modifying the controller's start routine" on page 32 . Notice! Operation description, see chapter 7.4.1 "Operator panel"... - Page 34 Commissioning Time setting for Continuous degassing. Time Continuous. degas. – For commissioning, we recommend to set the time for continuous degassing depending on the system volume and the glycol content, see chapter 5 "Technical data" on page 15 . Switch to the "Make-up" sub-menu. Make-up Switch to the next list item.
- Page 35 Commissioning Only displayed if "YES" has been set in the "With softening" menu option. Hardness reduction Is calculated from the difference of the overall water hardness GH and the target water actual hardness GH as defined by the manufacturer specification: target Hardness reduction = GH l °dH...
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Page 36: Starting Automatic Mode
Commissioning Switch to the fault memory or into the next main menu option. Fault memory The last 20 alarms are stored with fault type, date, time, and fault code. ER 01…xx See the chapter "Messages" for more information about the ER... messages. Switch to the parameter memory or into the next main menu option. -
Page 37: Operation
Operation Operation Operating modes 8.1.1 Automatic mode Upon successful commissioning, you can activate the automatic mode with the degassing functions and, optionally, the automatic make-up. The device controller monitors the functions. Faults are displayed and evaluated. For automatic mode, you can set three different degassing programmes in the Customer menu, see chapter 7.4.3 "Parametrising the controller"... -
Page 38: Manual Mode
Operation 8.1.2 Manual mode The manual mode is intended for test and service tasks. Press "Manual" at the controller. The Auto LED at the operator panel flashes to visually indicate that manual mode is active. In manual mode, you manually switch the "PU" vacuum pump and the "CD" 3-ways motor ball valve. Both can be switched after each other and tested at the same time. -
Page 39: Restarting
Service menu This menu is protected with a password. It can be accessed only by the Reflex Customer Service. A partial summary of the settings stored in the Service menu is proved in the Chapter Default settings, see chapter 8.2.3 "Default settings" on page 40 . -
Page 40: Default Settings
Operation 8.2.3 Default settings The device controller is shipped with the following default settings. Use the Customer menu to adjust these values to local conditions. In specific cases, it is possible to further adjust the values in the Service menu. Customer menu Parameter Setting... -
Page 41: Messages
The fault memory stores the last 20 alarms for review, see chapter 7.4.3 "Parametrising the controller" on page 33 . Alarm causes can be eliminated by the operator or a specialist workshop. Please contact the Reflex customer service for alarms that cannot be repaired. - Page 42 Operation ER Code Alarm Floating Cause Remedy Alarm reset contact Make-up time • Set value exceeded. • Check set value in Quit the Customer or • Water loss in the system Service menu. • Make-up line not • Check water level. connected.
- Page 43 • Option card defective. • Replace the option card. EEPROM defective • EEPROM defective. Contact the Reflex Quit Customer Service. • Internal calculation error. Undervoltage Supply voltage not achieved. Check power supply. Adjustment EPROM parameter memory...
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Page 44: Maintenance
The controller displays the annual maintenance due upon expiry of the set operating time. • Use "Quit" to acknowledge the "Maintenance recommended" message. Note! Maintenance work must be carried out and confirmed by specialist personnel or the Reflex Customer Service. 44 — English Vacuum spray degassing — 03.11.2014... -
Page 45: Maintenance Schedule
Maintenance Maintenance schedule The maintenance schedule is a summary of maintenance tasks to be carried out regularly. Maintenance task Conditions Interval ▲ = Check, ■ = Service, ● = Clean Check for leaks. • "PU" vacuum pump After every deployment in a ▲... -
Page 46: Maintenance Certificate
Maintenance Maintenance certificate All maintenance tasks have been completed according to the Reflex Installation, Operating and Maintenance Manual. Date Service organisation Signature Remarks 46 — English Vacuum spray degassing — 03.11.2014... -
Page 47: Disassembly
Disassembly Disassembly Danger – electric shock! • Risk of serious injury or death due to electric shock. – Ensure that the system is voltage-free before installing the device. – Ensure that the system is secured and cannot be reactivated by other persons. –... - Page 48 Disassembly Prior to the disassembly, lock out the "DC" degassing lines and the "WC" make-up line from the system and de-pressurise the device. Then disconnect the device from all electrical power sources. Proceed as follows: 1. Set the device controller to manual mode, see chapter 8.1.2 "Manual mode" on page 38 . 2.
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Page 49: Annex
Annex Annex 11.1 Reflex Customer Service Central customer service Switchboard: Telephone number: +49 (0)2382 7069 - 0 Customer Service extension: +49 (0)2382 7069 - 9505 Fax: +49 (0)2382 7069 - 523 E-mail: service@reflex.de Technical hotline For questions about our products Telephone number: +49 (0)2382 7069-9546 Monday to Friday, 8:00 a.m. -
Page 50: Conformity And Standards
(German BGV, Para 2) Manufacturer The manufacturer declares that the pressure equipment (the assembly) complies with the requirements of Directive 97/23/EC. Reflex Winkelmann GmbH Gersteinstraße 19 D - 59227 Ahlen - Germany Telephone: +49 (0)2382 7069-0 Fax: +49 (0)2382 7069-588 Norbert Hülsmann... - Page 52 Reflex Winkelmann GmbH Gersteinstraße 19 59227 Ahlen, Germany Telefon: +49 (0)2382 7069-0 Telefax: +49 (0)2382 7069-588 www.reflex.de...
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