Related Manuals for ZMM Haskovo PELLETHERM SERIES V.2 ?01
Summary of Contents for ZMM Haskovo PELLETHERM SERIES V.2 ?01
- Page 1 MANUAL FOR INSTALLATION, OPERATION AND MAINTENANCE OF AN AUTOMATED WOOD PELLET HOT WATER BOILER FROM SERIES PELLETHERM V.2 М01 http:// www.greenecotherm.eu EN 01 Pelletherm V.2 M01...
- Page 2 ZMM Haskovo AD Manufacturer Bulgaria, 6300 Haskovo, 67 Saedinenire blvd. Address +359 800 15 145 Phone +359 38 603 070 sales@ecotherm.bg E-mail www.greenecotherm.eu Home page The company - manufacturer thanks you for the choice you made. The manufacturer provides these instructions to help the team, who will install, set up, maintain and service the automated wood pellet hot-water boiler series "Pelletherm V.2...
-
Page 3: Table Of Contents
TABLE OF CONTENTS Page 1. USER SAFETY INFORMATION........................4 2. DESCRIPTION AND ADVANTAGES OF HOT-WATER BOILER "PELLETHERM V.2 M01"......5 3. TECHNICAL DATA OF HOT-WATER BOILER "PELLETHERM V.2 M01".............7 4. DESCRIPTION OF THE CONSTRUCTION OF HOT-WATER BOILER "PELLETHERM V.2 M01".... 17 5. -
Page 4: User Safety Information
1. USER SAFETY INFORMATION. The operating instructions of the automated pellet hot-water boiler series "Pelletherm V.2 M01" is designed for users and authorized service specialists. User needs to know the following: All activities on the installation of the boiler may only be carried out by authorized installers received rights for that from the competent authorities;... -
Page 5: Description And Advantages Of Hot-Water Boiler "Pelletherm V.2 M01
2. DESCRIPTION AND ADVANTAGES OF HOT-WATER BOILER "PELLETHERM V.2 M01". Type designation of boiler series: “Pelletherm V.2 M01” Example Pelletherm Boiler trade name Nominal heating output*, kW Boiler version Boiler control model * Similar to other models of hot water boilers “Pelletherm 45 V.2 M01”, “Pelletherm 60 V.2 M01”, “Pelletherm 80 V.2 M01”... - Page 6 Ash container with a capacity of 20 l in boilers "Pelletherm 80 V.2 M01" and "Pelletherm 100 V.2 M01"; Mechanism for manually cleaning the tube bundle from the accumulated ash. Automatic ash removal system in boiler "Pelletherm 60 V.2 M01” is an option. Hot-water boilers "Pelletherm 30 V.2 M01"...
-
Page 7: Technical Data Of Hot-Water Boiler "Pelletherm V.2 M01
3. TECHNICAL DATA OF HOT-WATER BOILER "PELLETHERM V.2 M01". Thermal - technical parameters of boiler series "Pelletherm V.2 M01", utilizing wood pellets are given in Table 3.1. Table 3.1. Thermal - technical parameters of the boiler series "Pelletherm V.2 M01". PARAMETER DIMENSION PELLETHERM V.2 M01... - Page 8 Figure 3.1. Dimensions of the boiler series "Pelletherm V.2 M01". Pelletherm V.2 M01...
- Page 9 Table 3.2. Dimensions and technical parameters of the boiler series "Pelletherm V.2 M01". PARAMETER DIMENSION PELLETHERM V.2 M01 Hot-water boiler model 30 V.2 45 V.2 60 V.2 80 V.2 100 V.2 Weight Water volume Volume of the pellet bunker Overall dimensions of the boiler: 1380 1380...
- Page 10 Table 3.3. Standard for wood pellets EN ISO 17225-2:2014. Parameter Dimension Class A1 Class A2 Class B Length (L) 3,15 ≤ L≤ 40 3,15 ≤ L≤ 40 3,15 ≤ L≤ 40 Diameter (D) 6±1 6±1 6±1 8±1 8±1 8±1 Moisture (М) <...
- Page 11 Table 3.5. Technical parameters of hot water solid fuel boilers series “Pelletherm V.2 M01” according to the delegated Regulation (EU) 2015/1187. Model identifier: Hot water pellet boiler Pelletherm 30V.2 M01. Stoking mode: Automatic: it is recommended that the boiler be operated with a hot water storag e tank of a volume of at least 600 litre (**) Condensing boiler: no Solid fuel cogeneration boiler: no...
- Page 12 In standby 0,013 mode Contact details Ekoterm Proekt EAD / ZMM Haskovo AD 6300, Haskovo 67 Saedinenie Blvd. (*) Tank volume = 45 × Pr × (1 – 2,7/Pr) or 300 litres whichever is higher, with Pr indicated in kW (**) Tank volume = 20 ×...
- Page 13 Model identifier: Hot water pellet boiler Pelletherm 45V.2 M01. Stoking mode: Automatic: it is recommended that the boiler be operated with a hot water storag e tank of a volume of at least 900 litre (**) Condensing boiler: no Solid fuel cogeneration boiler: no Combination boiler: no Preferred Other suitable...
- Page 14 In standby 0,013 mode Contact details Ekoterm Proekt EAD / ZMM Haskovo AD 6300, Haskovo 67 Saedinenie Blvd. (*) Tank volume = 45 × Pr × (1 – 2,7/Pr) or 300 litres whichever is higher, with Pr indicated in kW (**) Tank volume = 20 ×...
- Page 15 Model identifier: Hot water pellet boiler Pelletherm 60V.2 M01. Stoking mode: Automatic: it is recommended that the boiler be operated with a hot water storag e tank of a volume of at least 1200 litre (**) Condensing boiler: no Solid fuel cogeneration boiler: no Combination boiler: no Preferred Other suitable...
- Page 16 In standby 0,013 mode Contact details Ekoterm Proekt EAD / ZMM Haskovo AD 6300, Haskovo 67 Saedinenie Blvd. (*) Tank volume = 45 × Pr × (1 – 2,7/Pr) or 300 litres whichever is higher, with Pr indicated in kW (**) Tank volume = 20 ×...
-
Page 17: Description Of The Construction Of Hot-Water Boiler "Pelletherm V.2 M01
4. DESCRIPTION OF THE CONSTRUCTION OF HOT-WATER BOILER "PELLETHERM V.2 M01". Steel hot-water pellet boiler series "Pelletherm V.2 M01" serves to heat the local consumers, which can be considered as systems with natural circulation of water or through its forced movement by circulating pump. - Page 18 Figure 4.1. External appearance of the pellet boiler series "Pelletherm 30 V.2 M01". Figure 4.2. External appearance of the pellet boiler series "Pelletherm 100 V.2 M01". The boiler construction is made on a modular principle (left part consists of a heat exchanger, combustion chamber and ash draw-off system and the right part consists of fuel bunker, burner with conveying screw and control module), which enables easy transportation and installation of the equipment.
- Page 19 Figure 4.3. Sectional view of pellet boiler "Pelletherm 45 V.2 M01" - front view. Fuel bunker Boiler heat exchanger Control panel Fuel dispenser (cutter) Fuel feed conveyor worm System for cleaning the ash from the burner Pelletherm V.2 M01...
- Page 20 Figure 4.4. Sectional view of pellet boiler "Pelletherm 100 V.2 M01" - front view. Boiler heat exchanger Fuel bunker Control panel Fuel dispenser (cutter) Fuel feed conveyor worm System for cleaning the ash from the burner System for cleaning the ash from the boiler Figure 4.5.
- Page 21 Figure 4.6. Cross-section of pellet boiler "Pelletherm V2_M01" with shown way of flue gases and ash. „Third” way of the flue gases „Second” way of the flues gases Mechanism for draw-off the „First” way of the flue gases Contaniner for Specialized burner collection of with a mechanism...
-
Page 22: Assembly And Installation Of The Boiler
5. ASSEMBLY AND INSTALLATION OF THE BOILER. 5.1. BASIC REQUIREMENTS FOR BOILER "PELLETHERM V.2 M01" INSTALLATION. When assembling and installing hot-water pellet boiler series "Pelletherm V.2 M01", the service technician must observe with the following basic requirements: The room anticipated for the installation of the boiler must provide a constant flow of fresh air needed for the combustion process and good ventilation;... -
Page 23: Setting Up Boiler "Pelletherm V.2 M01
5.2.2. SETTING UP BOILER "PELLETHERM V.2 M01". When installing the boiler for easy manipulation it is necessary to pay attention to the following (Figure 5.1): Minimum space for manipulation in front of the boiler must be 1000 mm; Minimum permissible distance between the rear of the boiler and wall should not be less than 350 mm;... -
Page 24: Connecting To The Chimney
The manufacturer reserves the right to change the construction of the modules of the boiler without the need to give prior notice to the client for this. 5.2.4. CONNECTING TO THE CHIMNEY. After installation and leveling of the boiler (by leveling screws available at the base of the heat exchanger and fuel bunker), it must be connected to the chimney by observing the requirements for effective and reliable operation of the system. - Page 25 Figure 5.3. View to the input/output orifices of hot-water boiler "Pelletherm 45 V.2 M01". Figure 5.4. View to the input/output orifices of hot-water pellet boiler "Pelletherm 60 V.2 M01 and Pelletherm 80 V.2 M01". Pelletherm V.2 M01...
-
Page 26: Installation Of Ash Draw-Off System
Figure 5.5. View to the input/output orifices of hot-water boiler "Pelletherm 100 V.2 M01". 5.2.6. INSTALLATION OF ASH DRAW-OFF SYSTEM. Figure 5.6 presents the mounting scheme of ash draw-off system of hot-water boiler "Pelletherm 60 V.2 M01", boiler "Pelletherm 80 V.2 M01" and boiler "Pelletherm 100 V.2 M01". - Page 27 Figure 5.6. Installation scheme of ash draw-off system of the boiler. 1. Boiler body - 1 pc. 19. Bearing socket A10 – 4 pcs. 2. Supply module with burner - 1 pc. 20. Hex nut M4 – 2 pcs. 3. Cover bearing - 1 pc. 21.
-
Page 28: Exemplary Principal Hydraulic Scheme
5.2.7. EXEMPLARY PRINCIPAL HYDRAULIC SCHEME. Exemplary principal hydraulic scheme for connecting the hot-water boiler series "Pelletherm V.2 M01" to the heating system with OPENED expansion vessel is shown in Figure 5.7. Figure 5.7. Exemplary principal hydraulic scheme for connecting boiler "Pelletherm V.2 M01" to heating system. -
Page 29: Commissioning Of The Equipment
6. COMMISSIONING OF THE EQUIPMENT. 6.1. MAIN REQUIREMENTS FOR THE FUEL USED. Upon commissioning of hot-water boiler "Pelletherm V.2 M01" there must be met the following requirements for the fuel: In order to achieve complete combustion it is necessary to be used only dry fuel meeting the requirements of standard EN ISO 17225-2:2014, class A1, A2 and B and developed by the manufacturer methodology for categorization of pellets;... -
Page 30: Panel With Connectors For Connecting And Control Of The Boiler
Figure 6.1. Interface panel with display and keyboard to control hot-water boiler "Pelletherm V.2 M01". Button „-” (its function depends on the selected menu) Button „+” (its function depends on the selected menu) Button „START” Button „Exit” Button „Enter” Elements of the interface control panel and their functions: Button "S"... - Page 31 Figure 6.2. Panel with connectors for connection and control of the boiler. Power switch „POWER” Room thermostat Safety fuse Circulation pump Power supply – 230VAC, 50Hz The electrical panel with connectors is mounted in the rear part of the boiler. Elements of the panel and their function are as follows: Power switch "POWER"...
- Page 32 Figure 6.3. Designation of the electrical connectors mounted on the interface panel of the boiler. Flue gases fan Hall sensor Emergency thermostat „NTC” sensor The elements of the interface panel and their functions are as follows: Connector - Flue gases fan; Connector –...
-
Page 33: Power Supply Of Boiler Series "Pelletherm V.2 M01
6.2.3. POWER SUPPLY OF BOILER SERIES "PELLETHERM V.2 M01". The boiler must be connected to the electrical installation, by observing the safety rules. In the set of the boiler is provided power supply cable with a connector that connects to the boiler. - Page 34 Filled screw with fuel and presence of fuel in the bunker. When these conditions are met, the controller performs the following algorithm: There is supplied power, whereby the outer endless screw, the ignition electric heater and fan for supply of combustion air are turned on; After the preset (by the manufacturer) time elapse, ensuring charging the combustion chamber with the so called "initial "...
-
Page 35: Parameters And Settings The Boiler
6.2.6. PARAMETERS AND SETTINGS THE BOILER. In the control controller of the boiler are set operating parameters by the manufacturer and client and/or other staff does not need to make changes. In order to achieve optimal and economic operating conditions of the boiler it is necessary to set the thermal power of the boiler, so as to ensure optimal system performance and low fuel consumption. - Page 36 Prompting question does not appear if the boiler has already been activated or is starting and stopping with the key "START", which is recommended. To initiate the operation of the boiler it is pressed the "S" button, as shown in the figure. After starting the boiler operation, on the display will be displayed message shown in the following figure.
-
Page 37: Setting The Boiler According To The Thermal Power Consumed
After the initial purge by the fan, the burner supplies an initial starting dose of fuel and begins the process of ignition. At the display is shown "IGNITION 1" - first attempt for ignition, which takes place over a period defined in the control software. The boiler controller is programmed at the factory of the manufacturer with optimal settings for the operating mode. -
Page 38: Nominal Operating Mode Of The Boiler
6.2.9. NOMINAL OPERATING MODE OF THE BOILER. After completing the process of starting the combustion process (the fuel in the combustion chamber of the specialized burner is successfully ignited) and the boiler is heated and tempered, it can be assumed that the system is in nominal mode of operation. In this mode are made settings and/or checking the operation of the boiler. -
Page 39: User Menus From The Boiler Controller
„TRANS.:10kW„ – indicates that the boiler is in an intermediate phase for stabilization the combustion process, with thermal power of 10kW. After going through this transient mode, the boiler goes into operation mode, as shown in Figure 6.9. Figure 6.9. The display of the boiler containing information about the extent of the thermal power at peak thermal power mode. -
Page 40: Menu "Effect Level
6.2.12. MENU "EFFECT LEVEL". Figure 6.11. Menu „EFFECT LEVEL” – choice of degree of thermal power of boiler "Pelletherm V.2 M01". EFFECT LEVEL ENTER EXIT In this menu is selecting the degree of thermal power, at which the boiler to operate. In Table 6.1 are given the values of the thermal power achieved during operation of the boiler depending on the degree of thermal power. -
Page 41: Activation Of Option "Operation With Heat Accumulator (Buffer)
Figure 6.12. Choosing a degree of thermal power of boiler "Pelletherm V.2 M01". Effect level With buttons "+" and "-" is selecting the desired degree of thermal power for the boiler. Then is pressed the "S" button to confirm the selection of operation at the given degree, to exit the menu press the button "ESC". -
Page 42: Adjustment Of The Thermal Power Of The Boiler
Sensors B and C are called DUAL SENSOR and they are with common connector that connects to the EXT 5 on the main board (please see figure below). The operational algorithm for heat accumulator is the following: The heat source (burner, boiler), charged the accumulator with heat is switch on when the temperature of sensor B is below the set value;... -
Page 43: Increasing The Thermal Power Of The Boiler
6.3.2. INCREASING THE THERMAL POWER OF THE BOILER. Increasing the thermal power of the boiler is done by increasing the thermal power of the equipment in which the assignment of thermal power increases and consequently increases the fuel consumption. When changing the thermal power accordingly the fuel consumption, control algorithm automatically adjusts the air flow supplied by the fan, which ensures optimum mode of operation in a wide range of thermal power. -
Page 44: Stopping The Boiler Through "Start" Switch
It is forbidden to stop the boiler through switch "POWER" during operation! 6.4.1. STOPPING THE BOILER THROUGH "START" SWITCH. Boiler is switched on in operating mode and respectively switched off through "START" switch (which is on the interface control panel of the equipment). Upon switching off at its display is showing message "FINAL COMBUSTION"... - Page 45 Figure 6.15. Choice of menu "MAKE FINAL COMB.", which serves to stop the operation of boiler "Pelletherm V.2 M01". MAKE FINAL COMB. ENTER EXIT To enter the menu "MAKE FINAL COMB." push button "S", and if you want to exit (cancel) press button "ESC", using the buttons "+"...
-
Page 46: Switching Off The Boiler From External Modul Managing Its Work (Room Thermostat)
Although it is possible to stop the operation of boiler from the controller keyboard, the manufacturer recommends stopping (starting) to be made by the switch "Start", as described in section 6.4.1. In this case the main advantages are speed and independence from supply voltage. Upon receipt of signal to stop the operation of the hot-water boiler "Pelletherm V.2 M01", it is stopped the flow of fuel, but its fans still work (for supply of air for combustion and lead away of the flue gases to the chimney). -
Page 47: Menu Displaying A List Of Last Errors During The Operation Of The Boiler
In case of emergency situation - boiler overheating, the emergency thermostat is activated. There should be identified the cause for occurring of this failure and to take appropriate measures for cooling of the boiler and remove the failure. This thermostat must be reset manually by unscrewing the protecting cap and press until the red button is switched (a clic must be clearly heard), and then re-screw the cap. -
Page 48: Familiarizing Consumer With The Maintenance Procedures And Setting Of The Equipment
which must be determined and then it is necessary to take measures to remedy the disturbance in the normal operation of the boiler and then to be restarted - performed by switching off and on again (reboot) of its power supply. Upon cleaning and maintenance is necessary to turn off the power supply to the boiler. -
Page 49: Safety And Additional Risks
6.9. SAFETY AND ADDITIONAL RISKS. 6.9.1. RISKS RELATED WITH USAGE OF A PELLET BOILER. The automated hot-water pellet boiler "Pelletherm V.2 M01" is designed and manufactured in compliance with the main safety requirements of the European standards and directives in force. -
Page 50: Troubleshooting
7. TROUBLESHOOTING. If a failure occurs in the system operation, the problems and ways of their remedy must be known. The following table gives additional information with data that would help to end user/service technician. Table 7.1. Description of failures in the operation of hot-water pellet boiler series "Pelletherm V.2 M01"... - Page 51 thermometer). Appearing of It is necessary to set up the thermostat of the condensation of water circulation pump (if such is installed in the Low temperature of the supply vapor in the heating system). It is recommended that temperature water. surfaces of the for operation of the circulating pump (or the combustion chamber.
- Page 52 FAILURE MESSAGE INDICATED ON FAULT DESCRIPTION TROUBLESHOOTING CODE THE DISPLAY Loss of lightness of photosensor [ERROR: LOST FIRE] [IN during work and unsuccessful Seek service assistance. COMBUSTION] new ignition The board of the self-cleaning [ERROR: SCRAPER] mechanism is not working or Seek service assistance.
-
Page 53: Wiring Diagram Of Boiler "Pelletherm V.2 M01
Table 7.3. Description of the errors shown on the display of the boiler controller. MESSAGE INDICATED ON THE MEANING TROUBLESHOOTING DISPLAY IGNITION FAILED Ignition failure Check for presence of fuel and also the auger’s operation. If there is fuel - look for servicing assistance. - Page 54 Figure 8.1. Principal electrical scheme of the control board of hot-water pellet boiler series "Pelletherm V.2 M01". Pelletherm V.2 M01...
-
Page 55: Warranty Terms And Conditions
WARRANTY TERMS AND CONDITIONS The manufacturer guarantees the correct and reliable operation of the devices from the system only when the requirements for installation and operation are met in commissioning and servicing. The warranty of hot-water pellet boiler series "Pelletherm V.2 M01" starts from the date of completion and stamping of warranty cards for each of the products. - Page 56 Pelletherm V.2 M01...