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Summary of Contents for K-Line KL 20030 NAV
- Page 1 KL 20030 NAV EGR L ETECTION 2010 M DT, 9 & 10 ORCE OPERATING INSTRUCTIONS...
- Page 2 DISCLAIMER: All information, images, and specii cations contained in this manual are based on the latest information available at the time of publication. K-Line® reserves the right to make changes at any time without notifying any person or organization of such revisions or changes.
- Page 3 BJECTIVE This tool kit is designed to detect leaks on the EGR cooler using two separate and di erent tests. The i rst test uses air pressure while the operator looks for air pressure decay on an air pressure gage to check for leaks in the exhaust side of the EGR Cooler system. The second test uses air pressure while the operator looks for leaks in the form of bubbles in a can of water to check for leaks in the coolant side of the EGR Cooler system.
- Page 4 ENERAL SE AND NSTRUCTIONS CAUTION: This tool kit uses compressed air at high pressures! Use extreme caution during testing! For your safety, make sure all ttings are tight and do not stand in front of ttings while under pressure! SAFETY GLASSES MUST BE WORN WHEN USING SHOP AIR. EFORE ROCEEDING Clean all sealing surfaces on the EGR Cooler.
- Page 5 2. Tighten all three knurled knobs hand tight approximately the same amount. This will compress the imbedded o-ring on the bottom of the tool against the l ange to seal this port. Do not over tighten the knobs as damage to the o-ring could result. KL20030-3: 1.
- Page 6 NSTALL OOLS The EGR Cooler is shown below with all tools installed. Operator will need a container of water to put the hose in to watch for bubbles. Tools KL20030-1 and KL20030-3 should be installed on the cooler already from Test #1. Knurled Knob KL20020 1...
- Page 7 2. Line the tool up with the proper holes in the cooler as shown. Hand tighten the appropriate knurled screw for the cooler down into the threaded hole until the tool contacts the surface. 3. Hand tighten the knurled knobs on the tool in order to compress the o-rings and seal against the inside of the pipes.
- Page 8 For product information or to purchase replacement parts CALL CUSTOMER SERVICE AT 1-800-824-K-LINE (5546) Local (616) 396-3564 FAX 1-800-528-9138 or (616) 396-8974 cservice@klineind.com www.klineind.com Copyright 2011 K-Line® Industries, Inc. P/N 4420030-200 Rev. 8/11...
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