K-Line KL 20050NAV Operating Instructions Manual

Egr leak detection kit, 2007-2009 maxxforce dt, 9 & 10

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KL 20050NAV
EGR L
D
K
EAK
ETECTION
IT
2007-2009 M
F
DT, 9 & 10
AXX
ORCE
OPERATING INSTRUCTIONS

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Summary of Contents for K-Line KL 20050NAV

  • Page 1 KL 20050NAV EGR L ETECTION 2007-2009 M DT, 9 & 10 ORCE OPERATING INSTRUCTIONS...
  • Page 2 DISCLAIMER: All information, images, and specii cations contained in this manual are based on the latest information available at the time of publication. K-Line® reserves the right to make changes at any time without notifying any person or organization of such revisions or changes.
  • Page 3 BJECTIVE This tool kit is designed to detect leaks on the EGR cooler using two separate and dif erent tests. The i rst test uses air pressure while the operator looks for air pressure decay on an air pressure gage to check for leaks in the exhaust side of the EGR Cooler system. The second test uses air pressure while the operator looks for leaks in the form of bubbles in a can of water to check for leaks in the coolant side of the EGR Cooler system.
  • Page 4 ENERAL SE AND NSTRUCTIONS CAUTION: This tool kit uses compressed air at high pressures! Use extreme caution during testing! For your safety, make sure all ttings are tight and do not stand in front of ttings while under pressure! SAFETY GLASSES MUST BE WORN WHEN USING SHOP AIR. EFORE ROCEEDING Clean all sealing surfaces on the EGR Cooler.
  • Page 5 KL20020-3: 1. Remove the knurled stud from the tool. 2. Insert the tool into the proper location, and replace the knurled stud onto the screw and tighten on the back side of the plate as shown in Figure 1. 3. Tighten the knurled knob under the air poppet in order to compress the o-ring and seal against the inside of the pipe.
  • Page 6 NSTALL OOLS OLD SIDE Cold Side Cooler shown with all tools fully installed with a container of water to watch for bubbles. Knurled KL20020-13 KL20020-2B Knob KL20020-5 Knurled Knob Knurled Knob KL20020-4B Knurled KL20020-2A KL20020-1 Knob IGURE KL20020-1 & KL20020-2 (A & B) & KL20020-5: 1.
  • Page 7 KL20020-13: 1. Connect a pressurized air line to the regulator assembly, and verify that the air pressure is being properly regulated to 65 psi. If it is not, use the regulator’s adjustment knob to adjust the pressure to 65 psi. RESSURIZE THE YSTEM To pressurize the system, connect the regulator assembly, tool number KL20020-13, to tool...
  • Page 8 For product information or to purchase replacement parts CALL CUSTOMER SERVICE AT 1-800-824-K-LINE (5546) Local (616) 396-3564 FAX 1-800-528-9138 or (616) 396-8974 cservice@klineind.com www.klineind.com Copyright 2011 K-Line® Industries, Inc. P/N 4420050-200 Rev. 11/11...

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