Summary of Contents for Canaline 38
- Page 1 Canaline Marine Engines Owners Handbook Engines Models Canaline 38 Canaline 42 Canaline 52 Canaline 60 Canaline 70T Failure to read this or carry out the required service programme may invalidate your warranty...
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Page 3: Table Of Contents
Index Introduction Engine Identification Symbols in the Manual and on Engines Safety precautions Canaline Engine Technical Data Starting & Stopping the engine Fuel, Oil & Coolant Specifications Maintenance Schedule Installation Information Wiring diagrams & battery Cables Anti-Vibration Mounts / Alignment installation... -
Page 4: Introduction
Introduction This Canaline Marine diesel engine is based on the Kioti diesel engine which is manufactured by Daedong Industrial Co Ltd. Engines Plus Ltd wishes to thank you for purchasing your new Canaline Marine Diesel engine. Your new engine is the result of many years of research and development, and high quality manufacturing. -
Page 5: Engine Identification
Engine Identification NOTE: In all communications with the Engines Plus Ltd or a local dealer the engine serial number and engine type must be quoted. The engine serial number is on a decal affixed to the top surface of the Rocker Cover, as shown below. -
Page 6: Symbols In The Manual And On Engines
Symbols in the Manual and on Engines Prescription-Indication notices (rectangle); General operational note it is obligatory to adopt the protective measures shown in the notices to perform Protect hands (Gloves) the operation in question in total safety. Protect eyes (Safety Glasses) Protect respiratory passages (Mask) Danger Warning-Attention Notices Danger! General Danger situation... -
Page 7: Safety Precautions
Safety Precautions Keep the engine, gearbox and surrounding area clean, including the area immediately below the engine. Drives – Power Take Off Areas Gearbox Output Flange The purpose of the marine diesel propulsion engine is to provide motive power to propel a vessel. - Page 8 Do not ingest liquids The Canaline marine propulsion package is supplied with 2 dipsticks, one for the engine and one for the gearbox. Ensure dipsticks are returned and secure after checking. If not, oil leaks can cause infection when touched. Do not remove dipsticks whilst engine is running, as this can cause oil to blow out.
- Page 9 Canal Boat Engines – Technical Data Canaline Canaline Canaline Canaline Canaline Model Cylinders Bore 83.0 83.0 87.0 87.0 87.0 Stroke 92.4 92.4 92.4 102.4 102.4 Displacement 1999 1999 2179 2430 2430 Combustion Indirect Injection Cooling Keel Cooled Power Output ISO 8665 29.2...
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Page 10: Starting And Stopping
Starting and Stopping Important checks prior to use Your engine has been filled with new oil for both engine and gearbox when it leaves the factory. However, please check, see the section on engine maintenance. Ensure the engine is free to turn without obstructions, and daily checks have been carried out. - Page 11 “0” position and the engine will stop. When leaving the boat for an extended period, turn off battery isolator. Canaline Engine Control Panels Canaline Engine control panels feature LED Module to indicate as listed below. An Intermediate Panel is shown for illustration only. 1. Yellow ~ Timed Preheat LED Illuminates when Key is switched to preheat position to indicate Preheat time.
- Page 12 Checks during operation While operating the engine, keep checking whether all parts of the engine are operating smoothly and correctly. COOLING SYSTEM Do not remove Pressure Cap when Hot If steam or coolant is escaping from the overflow tube; stop the engine, allow it to cool, and check the following and correct as needed.
- Page 13 Canaline / Kioti. Such damage is not the responsibility of Canaline / Kioti and is not covered by their Warranty. To help avoid fuel system or engine damage, please read the following:...
- Page 14 • Some service stations mix used engine oil with diesel fuel. Some manufacturers of large diesel engines allow this; however for your diesel engine, do not use diesel fuel, which has been contaminated with engine oil. • Do not use any fuel additive (other than as recommended under “Biocide” in this section).
- Page 15 Engine Oil Selection Engines Plus Ltd recommends oil to the following specifications… API CC or CD specification is used in Canaline 38, 42, 52 & 60 Marine engines. API CH is used in Canaline 70T Marine engines. Either 10W/40 or 10W/30 is acceptable for temperate climates.
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Page 16: Maintenance Schedule
Maintenance Schedule Daily or every 8 hours running. • Check engine oil level. • Check gearbox oil level, see gearbox manual. • Check coolant level. • Check drive belt tension, adjust if necessary. • Check colour of exhaust fumes and unusual engine noise on start up. •... - Page 17 Checking engine oil level Do not ingest liquids For quantities of oil please refer to page 7. When checking the engine oil level, do so before starting or more than five minutes after stopping. To check the oil level, draw out the dipstick, wipe clean, re-insert it and draw it out again.
- Page 18 Changing Engine Oil Do not ingest liquids Run the engine for 10 minutes to warm up the oil. Your engine is provided with a sump drain pump. Turn the tap to “on”. Use the hand pump as shown to pump out the oil into a bucket. Turn the tap to off position and replace end cap.
- Page 19 Fuel Primer Bleed Screw Changing the fuel filter The fuel filter is a spin-on Cartridge. Remove by turning anti-clockwise when viewed from below, see picture…. Replace the fuel filter cartridge every 400 hours Remove metal bung and O Ring from the old fuel filter and fit to new fuel filter (see below) Apply fuel oil thinly over the filter gasket and tighten into position –...
- Page 20 Checking Gearbox Oil Level – please refer to gearbox manual, but on the PRM 120 & 125D mechanical gearboxes, please ensure the following Ensure the oil mark is below the marker Ensure thread (shaded) is fully screwed down on the dipstick (shaded). into case with its relevant bonded seal when measuring the oil level.
- Page 21 Freshwater Cooling System New engines are supplied with the freshwater drained off. The following instructions must be followed to fill the system. Mix up in a clean bucket a solution of 50% anti-freeze/water mix. Fill engine with the freshwater/anti-freeze solution through the top of the header tank with the filler/pressure cap removed.
- Page 22 The Air filter should be changed every 400 hours, once per year or sooner if necessary. The air cleaner fitted to the Canaline 38~60 marine engines, has a replaceable element, part no EP110529. 1. Remove Air cleaner lid, by unscrewing anti-clockwise.
- Page 23 Note: Low belt tension can result in engine overheating and insufficient battery charging. A belt that is too tight may cause bearing failure and belt life may be shortened Note: 75 Amp Alternator fitted to the Canaline 38 engines are not fitted with a jacking bolt style tensioner link.
- Page 24 The Starter Battery, should be positioned as close to the engine as is feasible, and safe. For all Canaline engines, where the TOTAL cable run, ie from Battery to the engine and back does not exceed … 2.5m, use 25mm cable.
- Page 29 Marine Engine Installation Information Anti-vibration Mount Installation These mounts are supplied for use where accurate alignment is required, e.g. between the gearbox output shaft and propeller shaft on marine installations. They also provide isolation of the power unit, to minimise the transmission of vibration into the hull.
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Page 30: Exhaust Systems
Manicooler or Turbocharger Outlet Flange. We recommend the use of the following Exhaust Silencer & piping size:… Canaline 38, 42, 52 & 60… 1.5”BSP Canaline 70T… 2”BSP Where Exhaust Systems incorporate turns, it is preferable to use bends rather than elbows, to minimise back pressure. - Page 31 Calorifier Connection Points – CL 38/42/52/60/70T Calorifier connection points are as shown below. Connection stubs are provided and are suitable to accept 15mm (5/8”) dia bore flexible hose. The hose must be secured with suitable hose clips to give a watertight connection capable of withstanding a water pressure of 15 psi.
- Page 32 Under these circumstances, extreme care should be taken when using the hot water circuit. Engine Idle Speed The Canaline Marine engines idle speed should be set between 850 – 900 r/min, however this can be adjusted by the installer if the engine idle speed is incorrect without affecting the engines warranty.
- Page 33 PRM 125 Morse control cable installation It is highly important the Morse control cable and lever installation is performed correctly, otherwise this may well lead to the early failure of your gearbox, which would not be covered by warranty. Ensure the cable that operates the selector lever allows the lever to travel fully to the stops in the forward and reverse positions at all times, we would recommend that you use the inside hole on the lever to ensure the lever fully engages and keep the gearbox firmly in gear.
- Page 34 Engine Oil - 5 Litre EP710008 EP710560 Engine Oil - 25 Litre EP710009 EP710561 Genuine Parts In order to protect your engine warranty, only Genuine Canaline parts must be used. These parts are available from our Dealer Network, or direct from Engines Plus Ltd.
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Page 35: Servicing Of The Engine
All engines parts are available through your local dealer or direct from Engines Plus Ltd. Our latest dealer network is available on our website – www.canaline-engines.co.uk Listed below are our main parts centres Uxbridge Boat Centre Ltd, Uxbridge Wharf, Waterloo Road,... - Page 36 PO Box 777, Zoetermeer, 2700AT, Nederland’s Address of above: This declaration of conformity is issued under the sole responsibility of the manufacturer, the private Engine Model Engine Family EU Type Approval Certificate Nos. Canaline 38 4A200 e4*97/68KA*2004/26*0130*02 Rev 01 4A200 e4*97/68KA*2004/26*0130*02 Rev 01 Canaline 42...
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Page 37: Emission Durability Statement
Emission Durability Statement for Recreational Craft Propulsion Engines As referred to in Directive 2013/53/EU Annex 1/B/3 Provided engines are installed in accordance with the installation and maintenance instructions contained in the Owner’s Manual, then engines will continue to comply with the Emission Certification as specified in Directive 2013/53/EU Annex 1/B/2.2 throughout the normal life of the engine and under normal conditions of use. -
Page 38: Warranty Terms And Conditions
REPORT OF A DEFECT It is the responsibility of the owner of any Canaline product referred to herein to report any defect to Engines Plus Ltd, Distributor, Dealer, Workshop or Boat builder. - Page 39 No incidental, consequential or related costs such as costs for travelling, transport, extra costs due to the installation in making the products accessible, docking or cranes, loss of use, loss of income, loss of time, loss of profits or damages of any other parts or goods shall be payable under this condition 1.0 by Engines Plus Ltd.
- Page 40 The period of cover relating to the warranty in condition 1.0 above is as follows:. MULTIUSER or HIRE USE PRIVATE USE Pleasure boats The earlier of either The earlier of either 42 months from the 18 months from the date date of despatch from of despatch from Engines Engines Plus Ltd’s...
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Page 41: Service Record
Service Record Proof of Service – 50 Hour Actual Engine Hours: Date: Dealer: Proof of Service – 250 Hour Actual Engine Hours: Date: Dealer: Proof of Service – 450 Hour Actual Engine Hours: Date: Dealer: Proof of Service – 650 Hour Actual Engine Hours: Date: Dealer:... - Page 43 ENGINES PLUS LTD Unit F The Aquarius Centre Edison Close Waterwells Business Park Quedgeley Gloucestershire GL2 2FN Tel: 01452 729707 E-mail – sales@enginesplus.co.uk www.canaline-engines.co.uk EP910541...