horiba ABX MICROS ES60 Technical Manual
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horiba ABX MICROS ES60 Technical Manual

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ABX MICROS
ES60/ESV60
Technical Manual
P/n: RAA033AEN
HORIBA ABX SAS
B.P. 7290
34184 MONTPELLIER Cedex 4 - FRANCE

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Questions and answers

Situmba
May 15, 2025

command finished with error draining sensor error meaning on ABX Micros ES60

0
1 comments:
Mr. Anderson
May 22, 2025

The "command finished with error draining sensor error" on the Horiba ABX Micros ES60 indicates a problem with the draining sensor. This may be due to the sensor being defective, misadjusted, or the diluent being empty. It suggests that the system cannot properly detect or complete the draining process.

This answer is automatically generated

0
Tariku Bedasa
May 1, 2025

the startup cycle fails every time on the Horiba ABX Micros ES 60

-1
1 comments:
Mr. Anderson
May 16, 2025

For a startup cycle failure on the Horiba ABX Micros ES 60, follow these troubleshooting steps:

1. Check for Specific Error Messages: Identify any error codes such as:
- Error 69: Door opening mechanic cycle failed
- Error 70: Needle positioning mechanic cycle failed
- Error 71: Tube piercing mechanic cycle failed
- Error 72: Valve positioning mechanic cycle failed
- Error 73: Waste piston positioning mechanic cycle failed

2. Perform Suggested Actions:
- For mechanical errors (69–73): Manually check the mechanical movement and run a startup cycle again.
- For service cycle errors (85–87): Restart the analyzer using the Logout screen → Shutdown → Restart, then run a startup cycle.

3. Run a Manual Startup Cycle:
- Switch on the instrument.
- Press the "Status" button to display the status area.
- Press the "Startup" button to run the startup cycle manually.

4. If Reagents Are Not at Correct Temperature:
- Directly start a startup loop from the status screen.

These steps help reset the analyzer and resolve common startup failures.

This answer is automatically generated

0
Laurel
January 29, 2025

After cycle is complete, the needle won't return for cleanine

-1
1 comments:
Mr. Anderson
February 10, 2025

The needle may not return for cleaning after the cycle is complete due to several possible issues:

1. Partial Blockage in the Sampling Needle – A blockage may prevent the needle from moving properly. It should be removed and flushed out (see section 3.7 on unblocking the sampling needle).

2. Bent Sampling Needle – If the needle is bent, it may not align correctly for cleaning. The needle should be replaced if necessary (see section 3.8 on replacing the needle).

3. Mechanical Failure – There could be an issue with the motor responsible for needle movement. Checking motor operation may help diagnose the problem.

4. Disconnected Components – If any parts related to the needle movement are disconnected, it may prevent proper function. Checking connections and reassembling components correctly might resolve the issue.

Following the troubleshooting steps in the manual can help identify and fix the problem.

This answer is automatically generated

0

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Summary of Contents for horiba ABX MICROS ES60

  • Page 1 ABX MICROS ES60/ESV60 Technical Manual P/n: RAA033AEN HORIBA ABX SAS B.P. 7290 34184 MONTPELLIER Cedex 4 - FRANCE...
  • Page 2 The Information in this manual is distributed on an «As Is» basis, without warranty. While every precaution has been taken in the preparation of this manual, HORIBA Medical will not assume any liability to any persons or entities with respect to loss or damage, caused or alleged to be caused...
  • Page 3 ES60/ESV60 is designed for safety from voltages surges according to INSTALLATION CATEGORY II and POLLUTION DEGREE 2 (IEC 61010-1) Please contact your local HORIBA Medical representative for information regarding operation locations, when it does not comply with the recommended specifications.

  • Page 4: Transportation And Storage Conditions

    Grounding is required. Check that the earth wall-plug is correctly connected to the laboratory grounding system. If there is no such system a ground stake should be used. ◆ Use only main supply cable delivered with the ABX Micros ES60/ESV60. ◆ Main supply voltage fluctuations must not exceed +/-10% of the nominal voltage.

  • Page 5: Table Of Contents

    Specifications Section 01: Specifications 1. Specifications ....................S01-2 1.1. Parameters....................S01-2 1.2. Instrument specifications ................S01-3 1.3. Technical specifications................S01-3 2. Description ......................S01-4 2.1. Overview....................S01-4 2.1.1. ABX Micros ES60 CT ................S01-4 2.1.2. ABX Micros ES60 OT................S01-4 2.2. Front view (covers opened)...............S01-4 2.2.1. ABX Micros ES60 CT ................S01-4 2.2.2.
  • Page 6 ABX Micros ES60/ESV60 1. Specifications 1.1. Parameters - 16 parameters Parameter Definition White blood cells LYM% Lymphocyte Percentage LYM# Lymphocyte Absolute number MON% Monocyte Percentage MON# Monocyte Absolute number GRA% Granulocyte Percentage GRA# Granulocyte Absolute number Red blood cells Hemoglobin Hematocrit Mean Corpuscular Volume Mean Corpuscular Hemoglobin...

  • Page 7: Specifications

    Specifications 1.2. Instrument specifications ABX MICROS ES60 (OT/CT)/ ABX MICROS ESV60 (OT) Approximately 60 Samples/hour for the ABX Micros ES60 OT, 50 Throughput analysis Samples/hour for the ABX Micros ES60 CT and 50 Samples /hour for the ABX Micros ESV60.

  • Page 8: Description

    ABX Micros ES60/ESV60 2. Description 2.1. Overview 2.1.1. ABX Micros ES60 LCD display touchscreen Cap piercing mechanism & Tube Holder Reagent compartment Printer Barcode reader USB port 2.1.2. ABX Micros ES60 LCD display & touchscreen Manual sampling needle Reagent compartment Printer USB port 2.2.

  • Page 9: Abx Micros Es60 Ot

    Specifications 2.2.2. ABX Micros ES60 Carriage assembly Sampling needle and analysis start bar WBC/HGB chamber RBC chamber 2.3. Left side view (covers opened) Diluent temperature sensor Liquid syringe Valve blocks Vacuum/waste syringe 2.4. Rear view 2 RS232 ports 2 USB ports 1 Jack connector: not functional 1 PS2 ports 1 RJ45 port...
  • Page 10 ABX Micros ES60/ESV60 S01 / 6 - Technical Manual - RAA033AEN...
  • Page 11 Hydraulic & pneumatic principles Section 02: Hydraulic & pneumatic principles 1. Generalities......................S02-2 2. ABX Micros ES60 OT hydraulic................S02-3 2.1. Tubes list ....................S02-3 2.2. Function of valves..................S02-3 2.3. Hydraulic cycle description ..............S02-4 2.3.1. Atmosphere circuit ................S02-4 2.3.2. Diluent circuit ..................S02-5 2.3.3. Clean circuit..................S02-6 2.3.4.

  • Page 12: Generalities

    ABX Micros ES60/ESV60 1. Generalities ◆ The ABX Micros ES60/ESV60 instrument has been designed for simple mechanical operations. ◆ 4 stepper motors provide movements to mechanical assemblies. ◆ Pressure and vacuum are provided by the vacuum/waste syringe up and down movements (A). ◆...

  • Page 13: Abx Micros Es60 Ot Hydraulic

    Hydraulic & pneumatic principles A window on the HGB/WBC chamber allows the needle to move down into the chamber and to inject reagents. As important light or variation of light can cause HGB result drifts, close instrument cover and door before running blood analyses.

  • Page 14: Hydraulic Cycle Description

    ABX Micros ES60/ESV60 2.3. Hydraulic cycle description 2.3.1. Atmosphere circuit S02 / 4 - Technical Manual - RAA033AEN...

  • Page 15: Diluent Circuit

    Hydraulic & pneumatic principles 2.3.2. Diluent circuit Technical Manual - RAA033AEN - S02 / 5...

  • Page 16: Clean Circuit

    ABX Micros ES60/ESV60 2.3.3. Clean circuit S02 / 6 - Technical Manual - RAA033AEN...

  • Page 17: Lyse Circuit

    Hydraulic & pneumatic principles 2.3.4. Lyse circuit Technical Manual - RAA033AEN - S02 / 7...

  • Page 18: Wbc / Rbc Counting Circuit

    ABX Micros ES60/ESV60 2.3.5. WBC / RBC counting circuit S02 / 8 - Technical Manual - RAA033AEN...

  • Page 19: Drain / Bubbling Circuit

    Hydraulic & pneumatic principles 2.3.6. Drain / bubbling circuit Technical Manual - RAA033AEN - S02 / 9...

  • Page 20: Tubes List

    ABX Micros ES60/ESV60 3. ABX Micros ES60 CT hydraulic 3.1. Tubes list DESIGNATION PART NUMBER DIAMETER T CONNECTOR EAB006B STRAIGHT CONNECTOR EAB015B 1.5/2.5 T CONNECTOR EAB032A TUBE CAP EAC017A TYGON TUBE 0.040" EAE005A 1.02 TYGON TUBE 0.060" EAE007A 1.52 TYGON TUBE 0.081" EAE008A 2.05 TYGON TUBE 0.090"...

  • Page 21: Hydraulic Cycle Description

    Hydraulic & pneumatic principles 3.3. Hydraulic cycle description 3.3.1. Atmosphere circuit Technical Manual - RAA033AEN - S02 / 11...

  • Page 22: Diluent Circuit

    ABX Micros ES60/ESV60 3.3.2. Diluent circuit S02 / 12 - Technical Manual - RAA033AEN...

  • Page 23: Clean Circuit

    Hydraulic & pneumatic principles 3.3.3. Clean circuit Technical Manual - RAA033AEN - S02 / 13...

  • Page 24: Lyse Circuit

    ABX Micros ES60/ESV60 3.3.4. Lyse circuit S02 / 14 - Technical Manual - RAA033AEN...

  • Page 25: Wbc / Rbc Counting Circuit

    Hydraulic & pneumatic principles 3.3.5. WBC / RBC counting circuit Technical Manual - RAA033AEN - S02 / 15...

  • Page 26: Drain / Bubbling Circuit

    ABX Micros ES60/ESV60 3.3.6. Drain / bubbling circuit S02 / 16 - Technical Manual - RAA033AEN...

  • Page 27: Pneumatic Diagrams

    Hydraulic & pneumatic principles 4. Pneumatic diagrams 4.1. ABX Micros ES60 CT bottle version see following pages 4.2. ABX Micros ES60 CT pack version see following pages 4.3. ABX Micros ES60 OT bottle version see following pages 4.4. ABX Micros ES60 OT pack version see following pages...
  • Page 28 ABX Micros ES60/ESV60 S02 / 18 - Technical Manual - RAA033AEN...
  • Page 33 Electric & electronic principles Section03: Electric & electronic principles 1. Main board.......................S03-2 1.1. Test points ....................S03-2 1.2. General view ....................S03-3 2. SBC9312 board ....................S03-4 3. USB board......................S03-4 4. Connections .....................S03-5 4.1. Connection table ..................S03-5 4.2. Cables, flat cables, motors and sensors .............S03-6 4.2.1.
  • Page 34 ABX Micros ES60/ESV60 1. Main board 1.1. Test points Test Adjustment Ground Potentiometer Target value point WBC line adjustment Factory adjusted 280 mV +/-7 WBC threshold TP10 TP31 (826 mV +/-7 for ABX Micros ESV60) RBC line adjustment TP14 Factory adjusted 400 mV +/-7 RBC threshold TP13...
  • Page 35 Electric & electronic principles 1.2. General view TP31 TP30 TP29 assembly T° sensor RBC Coax WBC Coax TP32 TP27 TP14 TP25 TP19 TP16 Aperture Threshold Threshold Voltage Threshold TP13 TP33 TP34 Gain Gain Gain TP11 TP15 TP28 PLT Pulse Process RBC Pulse Process WBC Pulse Process Com &...

  • Page 36: Main Board

    ABX Micros ES60/ESV60 2. SBC9312 board USB host - RS232C Power supply Barcode PS2 Keyboard reader Stereo audio out XBA687A XBA690A to to DC-AC J5 on internal inverter board printer XBA689A to J2 on USB board DAD138A to J22 on main board XBA688A to touch screen...

  • Page 37: Connections

    Electric & electronic principles 4. Connections 4.1. Connection table From Reference J26 on master board (XAA355E) Power supply XBA692A J29 on SBC9312 board (XAA586C) RBC Chamber J38 on master board (XAA355E) XBA723A HGB photometer J39 on master board (XAA355E) XDA472B WBC chamber J21 on master board (XAA355E) XBA722A...

  • Page 38: Cables, Flat Cables, Motors And Sensors

    ABX Micros ES60/ESV60 4.2. Cables, flat cables, motors and sensors 4.2.1. DAD075A S03 / 6 - Technical Manual - RAA033AEN...

  • Page 39: Dad076A

    Electric & electronic principles 4.2.2. DAD076A Technical Manual - RAA033AEN - S03 / 7...

  • Page 40: Dad138A

    ABX Micros ES60/ESV60 4.2.3. DAD138A S03 / 8 - Technical Manual - RAA033AEN...

  • Page 41: Dad140A

    Electric & electronic principles 4.2.4. DAD140A Technical Manual - RAA033AEN - S03 / 9...

  • Page 42: Dal008A

    ABX Micros ES60/ESV60 4.2.5. DAL008A S03 / 10 - Technical Manual - RAA033AEN...

  • Page 43: Xba199A

    Electric & electronic principles 4.2.6. XBA199A Technical Manual - RAA033AEN - S03 / 11...

  • Page 44: Xba250A

    ABX Micros ES60/ESV60 4.2.7. XBA250A S03 / 12 - Technical Manual - RAA033AEN...

  • Page 45: Xba272B

    Electric & electronic principles 4.2.8. XBA272B Technical Manual - RAA033AEN - S03 / 13...

  • Page 46: Xba275A

    ABX Micros ES60/ESV60 4.2.9. XBA275A S03 / 14 - Technical Manual - RAA033AEN...

  • Page 47: Xba281A

    Electric & electronic principles 4.2.10. XBA281A Technical Manual - RAA033AEN - S03 / 15...

  • Page 48: Xba319B

    ABX Micros ES60/ESV60 4.2.11. XBA319B S03 / 16 - Technical Manual - RAA033AEN...

  • Page 49: Xba363A

    Electric & electronic principles 4.2.12. XBA363A Technical Manual - RAA033AEN - S03 / 17...

  • Page 50: Xba365A

    ABX Micros ES60/ESV60 4.2.13. XBA365A S03 / 18 - Technical Manual - RAA033AEN...

  • Page 51: Xba686A

    Electric & electronic principles 4.2.14. XBA686A Technical Manual - RAA033AEN - S03 / 19...

  • Page 52: Xba687A

    ABX Micros ES60/ESV60 4.2.15. XBA687A S03 / 20 - Technical Manual - RAA033AEN...

  • Page 53: Xba688A

    Electric & electronic principles 4.2.16. XBA688A Technical Manual - RAA033AEN - S03 / 21...

  • Page 54: Xba689A

    ABX Micros ES60/ESV60 4.2.17. XBA689A S03 / 22 - Technical Manual - RAA033AEN...

  • Page 55: Xba690A

    Electric & electronic principles 4.2.18. XBA690A Technical Manual - RAA033AEN - S03 / 23...

  • Page 56: Xba691A

    ABX Micros ES60/ESV60 4.2.19. XBA691A S03 / 24 - Technical Manual - RAA033AEN...

  • Page 57: Xba692A

    Electric & electronic principles 4.2.20. XBA692A Technical Manual - RAA033AEN - S03 / 25...

  • Page 58: Xba697A

    ABX Micros ES60/ESV60 4.2.21. XBA697A S03 / 26 - Technical Manual - RAA033AEN...

  • Page 59: Xda472D

    Electric & electronic principles 4.2.22. XDA472D Technical Manual - RAA033AEN - S03 / 27...

  • Page 60: Synoptics

    ABX Micros ES60/ESV60 5. Synoptics ◆ See synoptic diagrams on next page. S03 / 28 - Technical Manual - RAA033AEN...
  • Page 63 Analysis cycle technology Section04: Analysis cycle technology 1. Measuring principles ..................S04-2 1.1. WBC and differential count ..............S04-2 1.1.1. General counting principles .............S04-2 1.1.2. Differential Measuring principles............S04-2 1.2. RBC/PLT ....................S04-4 1.3. Hemoglobin measurement principle............S04-5 1.4. Hematocrit measurement principle............S04-6 1.5. RDW calculation ..................S04-6 1.6.

  • Page 64: Measuring Principles

    ABX Micros ES60/ESV60 1. Measuring principles 1.1. WBC and differential count 1.1.1. General counting principles The WBC measurement principles are the same as the RBC/PLT measuring principles. The WBC count is performed in the WBC/HGB chamber. The electronic signal-processing device places an electronic threshold between the WBC and PLT signals.
  • Page 65 Analysis cycle technology Number of cells Cells are grouped according to the number of cells and the cell size. Cell volume Pulses are electronically calculated and Number of cells smoothed to produce the WBC distribution curve. ◆Results Number of cells counted per volume unit x calibration coefficient ◆Histograms Distribution curves on 256 counting...

  • Page 66: Rbc/Plt

    ABX Micros ES60/ESV60 1.2. RBC/PLT The RBC’s and PLT’s are measured by an electronic impedance variation principle. This means that an electronic field is generated around the micro- aperture within the chamber in which the blood cells are pulled through. The sample is diluted with an electrolytic Diluent (electronic current conducting fluid), mixed then pulled through a calibrated micro-aperture.

  • Page 67: Hemoglobin Measurement Principle

    Analysis cycle technology ◆ Technical characteristics for the RED BLOOD CELL and PLATELET count: Dilution First dilution volume used 28.3 µl: rate 1/170 Vol. ABX Diluent 2500 µl Final dilution rate 1/15000 Measurement Method Impedance Ruby diameter 50µm Depression of count 200mb Duration of the count 2 (or 3)x6 sec.

  • Page 68: Hematocrit Measurement Principle

    ABX Micros ES60/ESV60 1.4. Hematocrit measurement principle The height of the impulse generated by the passage of a cell through the micro-aperture is directly proportional to the volume of the analyzed RBC. The hematocrit is measured as a function of the numeric integration of the MCV. 1.5.

  • Page 69: Abx Micros Es60 Ct Cycle Description

    Analysis cycle technology 2. ABX Micros ES60 CT cycle description 2.1. Cycle start condition ◆Needle «1» in the sampling position. ◆RBC chamber «2» filled with 2.5 mL of diluent. ◆WBC/HGB chamber «3» filled with 2.5 mL of diluent. ◆Liquid syringes «4» in standby position.

  • Page 70: Needle Rinses

    ABX Micros ES60/ESV60 ◆ The sampling needle comes back in the upper position. ◆ RBC chamber drain. ◆ Counting head rinse. ◆ Carriage motion over the WBC/HGB chamber. ◆ Sampling holder door opens. ◆ WBC/HGB chamber drain. 2.4. Needle rinses ◆The liquid syringe «2»...

  • Page 71: Counts

    The liquid syringes raise and the syringe «1» delivers lyse via the WBC chamber bottom. FINAL DILUTION in the WBC CHAMBER: - ABX Micros ES60: 1.7 mL + 0.4 mL diluent + 0.52 mL of lyse = 1/260. - ABX Micros ESV60: 1.7 mL + 0.4mL diluent + 0.47 mL of lyse = 1/255.

  • Page 72: Abx Micros Es60 Ot Cycle Description

    ABX Micros ES60/ESV60 3. ABX Micros ES60 OT cycle description 3.1. Cycle start condition ◆Needle «1» in the sampling position. ◆RBC chamber «2» filled with 2.5 mL of diluent. ◆WBC/HGB chamber «3» filled with 2.5 mL of diluent. ◆Liquid syringes «4» in standby position.

  • Page 73: Dilutions

    The liquid syringes raise and the syringe «1» delivers lyse via the WBC chamber bottom. FINAL DILUTION in the WBC CHAMBER: - ABX Micros ES60: 1.7 mL + 0.4 mL diluent + 0.52 mL of lyse = 1/260. - ABX Micros ESV60: 1.7 mL + 0.4mL diluent + 0.47 mL of lyse = 1/255.

  • Page 74: Counts

    ABX Micros ES60/ESV60 FINAL DILUTION in the RBC CHAMBER: - 30 µL of diluted blood at 1/170 + 2.5 mL diluent. (1/170) * (30/2500) = 1/15000 ◆ Bubbling. ◆ Sampling needle moves up. ◆ Carriage motion over the WBC/HGB chamber. ◆...

  • Page 75: Software Version

    Software version Section05: Software version 1. Maintenance menu overview ................S05-2 Technical Manual - RAA033AEN - S05 / 1...
  • Page 76 ABX Micros ES60/ESV60 1. Maintenance menu overview Pressure Bubbling Temperature Needle home Adjustments Carriage home (CT) Needle height Needle depht (CT) Carriage position RBC/PLT Photometer Production mode US / Standard mode Reagents mode Model Date / Hour Network Sleep Sound Language Configuration Keyboard...
  • Page 77 Alarm & error list Section 06: Alarm & error list 1. Alarms......................S06-2 1.1. Alarms non triggered by errors..............S06-2 1.2. Alarms triggered by errors.................S06-3 2. Errors .......................S06-4 2.1. Errors listed by n°..................S06-4 2.2. Erros listed by topics ................S06-10 2.2.1. QC ....................S06-10 2.2.2.

  • Page 78: Alarms

    ABX Micros ES60/ESV60 1. Alarms ◆ When an alarm is triggered on the instrument, the status button blinks. ◆ Press "Status" button to display the "Status" area. ◆ The alarms are sorted by 5 categories (A). Press the corresponding category button to display the alarm messages.

  • Page 79: Alarms Triggered By Errors

    Alarm & error list 1.2. Alarms triggered by errors Refer to the «2.1.Errors listed by n°» table to see the corresponding error(s). Alarm corresponding Alarm Description and action N° error n° Critical cycle error Run a startup cycle directly from this status screen. Parameters WBC , RBC , HGB &...

  • Page 80: Errors

    ABX Micros ES60/ESV60 2. Errors ◆ When the instrument detects an error, the status button blinks and the error message is displayed in the "Logs" tab. ◆ To access the "Logs" tab: 1 - Press "Maintenance menu" button 2 - Press "Logs" tab. 2.1.
  • Page 81 Alarm & error list N° Error Detail RS232 port opening error. Analyser connection failed (internal Internal communication error. RS232) Suggested action: Application must be reinstalled. Error during the barcode reader serial port opening Suggested action: 15 Cannot configure bar code reader. Restart the analyser (Logout screen\Shutdown\Restart), if not OK, perform a Diagnostic procedure (RAS544) Error during the barcode reader initialization.
  • Page 82 ABX Micros ES60/ESV60 N° Error Detail Internal read/write error. 32 Archive restoration failed Suggested action: perform a Diagnostic procedure (RAS544) Barcode reader initialization failure in the sample identification screens. 33 Bar code reader initialisation failed Suggested action: Restart the analyser (Logout screen\Shutdown\Restart), if not OK, perform a Diagnostic procedure (RAS544) Error during «result historic», or «QC list», or «LJ graphic», or Read write / error on history file, the...
  • Page 83 Alarm & error list N° Error Detail Possible causes: - USB key withdrawal Online help installation failed, check - Missing file the help file on your USB key. - Corrupted file Suggested action: check the help file on USB key. Critical error, the application must be Internal error.
  • Page 84 ABX Micros ES60/ESV60 N° Error Detail Error during needle motion check cycle Needle positioning mechanic cycle Suggested action: manually check the mechanical movement failed and run a Startup Error during tube piercing motion check cycle 71 Tube piercing mechanic cycle failed Suggested action: manually check the mechanical movement and run a Startup Error during valves check cycle...
  • Page 85 Alarm & error list N° Error Detail Internal command error : Temperature Temperature sensor unplugged. sensor unplugged. Internal command error : Temperature Replace temperature sensor. sensor error. Error during carriage motion. Internal command error : Carriage Problem of home detection, blocked motor or motor out of motor.

  • Page 86: Erros Listed By Topics

    ABX Micros ES60/ESV60 2.2. Erros listed by topics 2.2.1. QC N° Error Detail Internal read/write error. 41 QC file write error. Suggested action: Application must be reinstalled. 83 QC control not found Impossible to found a QC with this ID. Previous invalid QC result automatic A QC failed is removed when instantly followed by a QC deletion.

  • Page 87: Software, Connection And Communication

    Alarm & error list 2.2.4. Software, connection and communication N° Error Detail Internal read/write error. Unexpected error (%ld) Suggested action: Application must be reinstalled Internal read/write error. Settings file not found Suggested action: Application must be reinstalled Setting file is corrupted. Settings file corrupted Suggested action: Application must be reinstalled Setting file is missing.
  • Page 88 ABX Micros ES60/ESV60 N° Error Detail Copy of new default species configuration files Internal read/write error. failed. Suggested action: Try to restart the application. Corrupted species file. Installation is not possible 29 Invalid default species installation file Suggested action: Try to import another file. Error during instrument serial port opening 31 Analyser com port initialisation failed Suggested action: perform a Diagnostic procedure (RAS544)

  • Page 89: Mechanical And Service Cycles

    Alarm & error list N° Error Detail Invalid limit value, the application must be Species file is corrupted. reinstalled, contact your local technical Suggested action: Application must be reinstalled support. Internal read/write error. 57 Invalid patient type, software internal error. Suggested action: Application must be reinstalled Internal read/write error.
  • Page 90 ABX Micros ES60/ESV60 N° Error Detail Error during tube piercing motion check cycle 71 Tube piercing mechanic cycle failed Suggested action: manually check the mechanical movement and run a Startup Error during valves check cycle 72 Valve positioning mechanic cycle failed Suggested action: Restart the analyser (Logout screen \ Shutdown \ Restart).
  • Page 91 Maintenance Section07: Maintenance 1. Maintenance.....................S07-5 2. Maintenance kit....................S07-5 3. Procedures......................S07-6 RAS520: Installation 1. Unpacking....................RAS520-2 2. Package kit: ....................RAS520-3 3. Installation kits................... RAS520-3 4. Visual checks..................... RAS520-5 5. Reagent installation ................... RAS520-7 6. Printers ....................RAS520-10 7. Connexion....................RAS520-11 8.
  • Page 92 ABX Micros ES60/ESV60 10. Summary adjustment table ..............RAS523-9 RAS524: Vacuum check & adjustment RAS525: Bubbling check & adjustment RAS526: Thermic adjustment RAS527: Needle & carriage adjustment 1. Screen description: ..................RAS527-2 2. Needle home adjustment................RAS527-4 3. Carriage home adjustment (CT model only)..........RAS527-5 4.
  • Page 93 Maintenance 8. RS232 ports test ..................RAS544-5 9. Memory test....................RAS544-6 10. RTC and EEPROM test ................RAS544-6 11. Printer test ....................RAS544-6 RAS545: Boards replacement 1. Main board....................RAS545-2 2. SBC9312 board ..................RAS545-3 3. USB board ....................RAS545-4 4.
  • Page 94 ABX Micros ES60/ESV60 S07 / 4 - Technical Manual - RAA033AEN...

  • Page 95: Maintenance

    Yearly maintenance kit (XEC061AS) contents: Part numbers Designation FAA017A O’ring, 30,8x3,6 NIT. 70SH (vacuum syringe O’ring) FAA023A O’ring, 16x1,25 NIT. 70SH (not used on ABX Micros ES60) FAA029A O’ring, 15x1,5 NIT. 70SH (Diluent piston O’ring) FAA036A O’ring, 6x1,5 SILIC. 60SH (Lyse piston O’ring) FAA046A O’ring, 2,75x1,6 VITON (Coaxial O’ring)

  • Page 96: Procedures

    ABX Micros ES60/ESV60 3. Procedures ◆Maintenance and adjustments that need to be done on ABX Micros ES60/ ESV60 are divided up into procedures according to the specific assemblies. This should make any update easier as all interventions can be carried out with the corresponding procedure on its own.
  • Page 97 Maintenance 3.2. Training department procedure list P/N and tittle Concerns Unpacking - Package & installation kits - Visual checks - Reagents installation - RAS520: Installation Printers - Connexion - Startup - Check after intervention - Archive parameters Preparation - Yearly maintenance kit description - Chamber maintenance - Insulator replacement - Vacuum &...
  • Page 98 ABX Micros ES60/ESV60 S07 / 8 - Technical Manual - RAA033AEN...
  • Page 99 ABX Micros ES60/ESV60 RAS520A Installation RAS520: Installation • Concerns • Unpacking • Kits (package & installation) • Visual check • Reagents installation • Printers • Connexions • Startup • Required tools • None • Required products • ABX Micros ES60 reagents: bottles or pack •...

  • Page 100: Unpacking

    RAS520A 1. Unpacking ◆ The instrument is enveloped in a special, protective foam before being placed in a cardboard box. ◆ Carrefully unpack the system as follow: Technical Manual - RAA033AEN RAS520 / 2...

  • Page 101: Package Kit

    ABX Micros ES60/ESV60 2. Package kit: Reference Designation DAC011A or Power supply cable EU or DAC012A Power supply USA HAN516B Pen for touchscreen 1103113 (for human model only) Thermic paper roll XBA725A (optional) USB Barcode reader 7005057 + LAU014A Cardboard box + sticker 7001070 Waste plastic bag RAX055x...
  • Page 102 RAS520A XEC001A: ABX Micros ES60 bottle Reference Designation DAR006A Fuse 5x20 0.8A T250V DAR012A Fuse 5x20 2A T 250V DAR013A Fuse 5x20 2.5A T250V DAR023A Fuse 5x20 4A 250V EAB032A «T» connector D=1.6 mm T210-6 EAE007A Tygon tube 1.52 mm (0.60’’) EAE009A Tygon tube 2.29 mm (0.090’’) FAA017A...

  • Page 103: Visual Checks

    ABX Micros ES60/ESV60 4. Visual checks ◆Using the key from the installation kit, turn the locker to open the front panel. ◆Unscrew the 3 CHC fixation screws and loosen the 2 located under the reagent flap. ◆Remove the cover: pull it backward and slowly lift it up to the rear of the instrument.
  • Page 104 RAS520A ◆Cut and remove the tyrap maintening the carriage on the frame. ◆Check that the needle is not bend and make sure it is in its upper position. ◆Loosen the CHC screw. ◆Lift and remove the chamber cover. ◆Check that both chambers are correctly fixed in their clips and that the electrode blocks are firmly screwed to the chambers.

  • Page 105: Reagent Installation

    ABX Micros ES60/ESV60 5. Reagent installation 5.1. Bottle connections 5.1.1. ABX Cleaner ◆ABX Cleaner (ABX Miniclean or ABX Cleaner) is placed inside the reagent compartement. ◆Install the reagent straw and the bottle stopper (XEA017A and XDA566A) on the ABX Cleaner bottle. ◆Connect the blue tube to the ABX Cleaner bottle.
  • Page 106 ABX Alphalyse 360 (0.36L) ◆The ABX Alphalyse 360 straw (P/n: G0166740) is not provided in the installation kit. Contact your local HORIBA Medical Technical support to order it. ◆Open the pack pulling the flap A and open the level window B ◆Install the G0166740 straw on the ABX...
  • Page 107 ABX Micros ES60/ESV60 5.2. Diluent & waste connection Diluent connection: ◆Install a Luer male connector (EAC019A) on a 3x6 cristal tube (EAE001A) having a length of 1 meter maximum. ◆Install a straw (XEA017A) on this tubing. ◆Connect this tubing to the Diluent input at the rear of the instrument ◆Plunge the straw in the ABX Diluent container using the rubber stopper (FBL001A).

  • Page 108: Printers

    RAS520A 5.3. Pack connection ◆Remove the reagent output protections, as well as the waste input protection. ◆Install the pack directly in the reagent compartment. ◆Push the pack down in order to correctly plug the pack on the male connectors. ◆The free male connector must be plugged on the pack upper valve to receive the waste liquids.

  • Page 109: Connexion

    ◆For more detailed information, please contact your local HORIBA Medical Technical Support Representative. 7. Connexion Plug the connectors that you need on the rear side of the ABX Micros ES60/ESV60: ◆ 2 RS232 ports: - COM1: to send data to the LIS (top).

  • Page 110: Instrument Startup

    RAS520A 8. Instrument startup 8.1. Reagent prime ◆ Turn on the instrument. ◆ Press the «Stop» button when the startup cycle starts, the error message «Command has been cancelled» is displayed. ◆ Press the «Valid» button. ◆ Enter the Technician menu by pressing the «Tech» button. ◆...

  • Page 111: Check Up After Intervention

    ABX Micros ES60/ESV60 8.2. Startup ◆ When all reagents are primed, press the «Status» button. ◆ Press the «Startup» button and wait for the end of the cycle. ◆If a problem occurs during the first phasis of the startup (mechanical initialization), the cycle stops and an error message is displayed.
  • Page 112 RAS520A Technical Manual - RAA033AEN RAS520 / 14...

  • Page 113: Ras521: Yearly Maintenance

    ABX Micros ES60/ESV60 RAS521A Yearly maintenance RAS521: Yearly maintenance • Concerns • Chambers maintenance • Isolator replacement • Vacuum & liquid syringes maintenance • Axis lubricating • Pack connections maintenance (Pack model only) • Needle O’ring replacement • Piercing needle O’ring replacement (CT model only) •...

  • Page 114: Preparation

    XEC061AS contents: Part numbers Designation FAA017A O’ring, 30,8x3,6 NIT. 70SH (vacuum syringe O’ring) FAA023A O’ring, 16x1,25 NIT. 70SH (not used on ABX Micros ES60) FAA029A O’ring, 15x1,5 NIT. 70SH (Diluent piston O’ring) FAA036A O’ring, 6x1,5 SILIC. 60SH (Lyse piston O’ring) FAA046A O’ring, 2,75x1,6 VITON (Coaxial O’ring)

  • Page 115: Chambers

    ABX Micros ES60/ESV60 3. Chambers ◆ Loosen the WBC/RBC chamber cover screws and remove the cover. ◆ Record the tube position before dismantling the chambers. 3.1. RBC chamber ◆Disconnect the chamber tubing and unclip the RBC chamber. ◆Dismantle the electrode (6) by loosening the 2 fixation screws (7) and the coaxial ground screw(3).

  • Page 116: Insulator Replacement

    RAS521A 3.2. WBC chamber ◆Disconnect the chamber tubing and unclip the WBC chamber. ◆Dismantle the electrode (6) by loosening the 2 fixation screws (7) and the coaxial ground screw(3). ◆Proceed as described for the RBC chamber, to clean the chamber and to replace the electrode and aperture O’rings.

  • Page 117: Vacuum Syringe

    ABX Micros ES60/ESV60 5. Vacuum syringe 5.1. O’ring replacement ◆ Manually pull the piston out of the syringe in order to freed it from the syringe body. To pull the piston out of the syringe body, the syringe has to be linked to the atmosphere by pressing the valve 2.

  • Page 118: Liquid Syringe

    RAS521A ◆Spread a little amount of grease (LAM009A) on the coggs of the piston axis ◆Move by hand the piston axis up and down in order to spread the grease all around the gearings and along the axis 6. Liquid syringe 6.1.
  • Page 119 ABX Micros ES60/ESV60 ◆Unscrew the 6 screws (1) and (2) in order to remove the body cover (3). ◆Pull out the pistons «1», «2» and «3» from the body with their respective O’ring still around. ◆Replace the lyse (FAA036A) and diluent (FAA029A) O’rings by new ones.

  • Page 120: Axis Lubricating

    RAS521A 7. Axis lubricating ◆Clean the carriage and the needle carriage axis. ◆Put a drop of oil (XEA821A) on each axis. ◆Refer to RAN199A: «Lubrication: information» Technical Manual - RAA033AEN RAS521 / 8...

  • Page 121: Specific Reagent Pack

    ABX Micros ES60/ESV60 8. Specific Reagent pack Run this procedure in case of problem only (leaks,etc...) The O’rings (FAA036A) are not included in the XEA328AS kit. ◆Disconnect the pack if this one is still connected. ◆Dismantle the reagent pack front panel unscrewing the four torx screws.

  • Page 122: Specific Abx Micros Es60 Ct

    RAS521A 9. Specific ABX Micros ES60 9.1. Sampling needle or O’ring replacement ◆Disconnect the tube «1» from the top of the needle «2». ◆Unscrew the 2 screws «3» in order to free the needle rinsing block «4» from the carriage frame «5».

  • Page 123: Specific Abx Micros Es60 Ot

    ABX Micros ES60/ESV60 9.2. Piercing needle or O’ring replacement ◆Disconnect the tube «1» from the piercing needle «4». ◆Lift the needle «2» in the upper position. ◆Loosen the 2 screws «3» just enough to enable the rinsing block to be lifted up of about 5 mm. ◆Pull the piercing needle «4»...

  • Page 124: Pulley

    RAS521A 11. Pulley ◆Blockage problems may occur on some instruments during the needle or carriage motions giving some motor error messages. ◆Before replacing the concerned motor, it is necessary to check the correct rotation of the free pulley located at the end of the notched belt. ◆Remove the axle screw of the pulley and clean its 2 parts and the washer.

  • Page 125: Ras522: Power Supply & Sbc Board Dismantling

    ABX Micros ES60/ESV60 RAS522A Power supply & SBC board dismantling RAS522: Power supply & SBC board dismantling • Concerns • Dismantling of the drawer allowing the access to: - The SBC board - The power supply - The power supply fan •...

  • Page 126: Dismantling

    RAS522A 1. Dismantling ◆ Turn off the instrument and remove the power supply cable. ◆ Open the Front door. ◆ Unscrew the 4 CHC screws maintening the upper cover. ◆ Disconnect the printer wires (no printer on Vet model) and remove the upper cover. ◆Gently disconnect the flat cable coming from J22 on the mother board and connected on J1 on the small «Com &...
  • Page 127 ABX Micros ES60/ESV60 ◆Slowly pull the drawer until the connector of the flat cable previously disconnected appears (A). ◆Disconnect the power supply connector (B). ◆Unscrew the 2 CHC screws (C) maintening the mylar protection. ◆Unscrew the last mylar screw (A) and remove the mylar.
  • Page 128 RAS522A ◆On ABX Micros ES60 CT, carrefuly disconnect the Barcode reader flat cable (A) by unlocking the connector. ◆Unscrew the last CHC screw maintening the LVDS wire on the power supply assembly. The Barcode reader flat cable connector is very fragile. Take care not to damage it when disconnecting the flat cable.
  • Page 129 When installing back the fan, make sure that the sticker is on the upper side. ◆ Install in reverse order. ◆ Insert the drawer in the ABX Micros ES60/ESV60. ◆ Take care to the wirings when pushing the drawer in the instrument. Technical Manual - RAA033AEN...

  • Page 130: Power Supply Voltages Check

    RAS522A 2. Power supply voltages check ◆ Install the power supply cable and turn on the ABX Micros ES60/ESV60. ◆ Check the power supply voltages, the test points are located on the right side of the main board: Supplies TP20...

  • Page 131: Ras523: Main Board Check & Adjustment

    ABX Micros ES60/ESV60 RAS523A Main board check & adjustment RAS523: Main board check & adjustment • Concerns • Check of: - Power supply voltages - Aperture voltage • Adjustment of: - Thresholds - Motor voltages - Drain sensor - HGB photometer - Gains •...

  • Page 132: Main Board General View

    RAS523A 1. Main board general view assembly TP31 TP30 TP29 Temperature sensor RBC Coax WBC Coax TP32 TP27 TP14 TP25 TP19 TP16 Aperture Threshold Threshold Voltage Threshold TP13 TP33 TP34 Gain Gain Gain TP11 TP15 TP28 PLT Pulse Process RBC Pulse Process WBC Pulse Process SBC 9312 Main board...

  • Page 133: Power Supply Voltages Check

    ABX Micros ES60/ESV60 2. Power supply voltages check ◆ Remove the ABX Micros ES60/ESV60 cover. ◆ Switch on instrument. ◆ Ground on TP31 (no adjustments) TEST POINTS VOLTAGE TP20 - 12 V +/- 0.5 TP22 + 24 V + 2.5/- 1 TP23 + 5 V +/- 0.2 TP21...

  • Page 134: Motor Voltages Adjustment

    RAS523A 4. Motor voltages adjustment ◆ Remove the ABX Micros ES60/ESV60 cover. ◆ Switch on instrument. ◆ Ground on TP31, check and if necessary adjust the following voltages: Motors Voltage Test points Potentiometers Vacuum syringe 2.50 V ± 0.05 V TP36 R195 Liquid syringe...

  • Page 135: Drain Sensor Adjustment

    ABX Micros ES60/ESV60 6. Drain sensor adjustment Drain sensor 6.1. Description The vacuum/waste syringe and the chambers drains are controled by an infrared sensor located below the syringe. Controls carried out by the cell during a cycle are as follows: ◆...

  • Page 136: Hgb Photometer Adjustment

    RAS523A 7. HGB photometer adjustment ◆The HGB photometer calibration must be done 20 min at least after the instrument has been switched on. ◆This adjustment must be done with the WBC chamber cover installed! ◆If the WBC chamber has been dismantled previously, make sure no liquid has flown in between the spectrophotomer and the chamber.

  • Page 137: Wbc Gain Adjustment

    ABX Micros ES60/ESV60 8. WBC gain adjustment The gain adjustment must be done in STANDARD mode only (not in US). Enter menu: Maintenance/Service/Adjustment/Prod, press the Edit button and select STANDARD in the US/STANDARD list. Press the Valid button. 8.1. LYM ◆...

  • Page 138: Rbc/Plt Gain Adjustment

    RAS523A 8.2. GRA When the LYM gain is correctly adjusted, follow the same procedure to check the GRA gain: ◆ When the message «Close the door or push the trigger to start» appears: - ABX Micros ES60 OT: Present the GRA vial of Latex to the open probe and press the sampling bar located behind the sampling needle.
  • Page 139 10. Summary adjustment table Target value Adjustment Test point Ground Potentiometer ABX Micros ES60 ABX Micros ESV60 WBC threshold TP10 TP31 280 mV +/-7 826 mV +/-7 LYM = 52 +/-1...
  • Page 140 RAS523A Technical Manual - RAA033AEN RAS523 / 10...
  • Page 141 ABX Micros ES60/ESV60 RAS524A Vacuum check & adjustment RAS524: Vacuum check & adjustment • Concerns • Vacuum check and adjustment • Required tools • Barflex • Required products • None • Intervention time • 0 h 15 • Frequency • On request •...
  • Page 142 RAS524A Target value: - 200 mbar +/- 10 ◆ Access to the «Adjust.» menu: Maintenance/Service/Adjustments/Adjust. and select «Pressure». ◆ Click the «Start cycle» button, the following message appears: - Disconnect the tube from the wacuum/waste syringe coming from the valve «8». ◆...

  • Page 143: Ras525: Bubbling Check & Adjustment

    ABX Micros ES60/ESV60 RAS525A Bubbling check & adjustment RAS525: Bubbling check & adjustment • Concerns • Bubbling check and adjustment • Required tools • None • Required products • None • Intervention time • 15 minutes • Frequency • On request •...
  • Page 144 RAS525A ◆ An overflow protection tank is installed on the drain circuit of each chamber. This one prevents from polluted liquid to overflow during bubbling phasis. ◆ Access to the «Adjust.» menu: Maintenance/Service/Adjustments/Adjust and select «Bubbling».. ◆ Press the «Check» button, the following message appears: - Please close tube holder door and valid to continue (CT model only) ◆...

  • Page 145: Ras526: Thermic Adjustment

    ABX Micros ES60/ESV60 RAS526A Thermic adjustment RAS526: Thermic adjustment • Concerns • Temperature sensor calibration • Required tools • Thermometer • Required products • None • Intervention time • 0 h 15 • Frequency • On request • Specific kit or consumables •...
  • Page 146 RAS526A Temperature adjustment must be done 20 minutes at least after the instrument has been switched on. This adjustment must be run as quickly as possible. ◆ Plunge a thermometer in the RBC chamber. ◆ Access to the «Adjust.» menu: Maintenance/Service/Adjustments/Adjust. and select «Temperature». ◆...

  • Page 147: Ras527: Needle & Carriage Adjustment

    ABX Micros ES60/ESV60 RAS527A Needle & carriage adjustment RAS527: Needle & carriage adjustment • Concerns • Needle & carriage position check and adjustment • Required tools • Hexagonal keys • GBC218A tool • Required products • None • Intervention time •...

  • Page 148: Screen Description

    RAS527A 1. Screen description: 1.1. Moves screen 1.1.1. Sub assembly movements check: ◆ This screen allows to check the different moves of the sub assemblies. ◆ Access to the «Moves» menu: Maintenance/Service/Mechanical Cycles/Moves: CT model only ◆ «Start cyle» button to launch the selected movement: 1.1.2.
  • Page 149 ABX Micros ES60/ESV60 1.2. Position screen ◆ This screen allows the adjustment of the needle and carriage positions. ◆ Access to the «Position» menu: Maintenance/Service/Adjustments/Position: CT model only ◆ Use the «Check» button to launch the selected position (except for needle home): ◆...

  • Page 150: Needle Home Adjustment

    RAS527A 2. Needle home adjustment If the needle detector has been replaced by a new one or dismantled for any reason, it is mandatory to re-position it at the right height. Proceed as following: ◆ Enter: Maintenance\Service\Adjustments\Position and select «Needle home». ◆...

  • Page 151: Carriage Home Adjustment (Ct Model Only)

    ABX Micros ES60/ESV60 3. Carriage home adjustment (CT model only) 3.1. Check ◆ Enter: Maintenance\Service\Adjustments\Position and select «Carriage home». ◆ Turn the tube holder in order to use the smaller hole (needle position 2). ◆ CLose the tube holder and press the «Check» button. ◆...

  • Page 152: Needle Position Adjustment

    RAS527A 4. Needle position adjustment 4.1. Needle height adjustment When replacing a needle, it is mandatory to adjust the height of the needle in the chambers. Proceed as follows: ◆ Remove the WBC/HGB chamber cover. ◆ Enter: Maintenance\Service\Adjustments\Position and select «Needle height». ◆...
  • Page 153 ABX Micros ES60/ESV60 4.2. Needle depth adjustment (CT model only) ◆ Enter: Maintenance\Service\Adjustments\Position and select «Needle depth». ◆ Turn the tube holder to one of the four positions. Needle 2 Needle 5 Needle 6 Needle 4 ◆ Press the «Adjust» button. ◆...
  • Page 154 RAS527A - Confirm the new value by pressing the «Valid» button or cancel. - The minimum and maximum step values are as follow: Number of steps Needle pos. Mini Default Maxi 1100 1100 1100 1100 1040 1100 1100 Specific adjustment for control blood position If the needle touches the bottom of the control vial, or if the control blood vial is not well emptied, perform the following adjustment: Theorical level for position 6 adjustment...

  • Page 155: Barrel Front/Rear Ajustment

    ABX Micros ES60/ESV60 5. Barrel front/rear ajustment This adjustment is factory made but it is possible, if necessary, to re adjust it. ◆ Loosen the Tube holder axis (A) then move it forward or backward to center the needle in the hole of the tube holder.

  • Page 156: Carriage Position Adjustment

    RAS527A 6. Carriage position adjustment 6.1. Adjustment This adjustment is the same for a ABX Micros ES60 CT and for a ABX Micros ES60 OT (CT model on pictures). The needle position in the WBC chamber can be adjusted as follows: ◆...

  • Page 157: Ras528: Instrument Decontamination

    ABX Micros ES60/ESV60 RAS528A Instrument decontamination RAS528: Instrument decontamination • Concerns • Instrument decontamination before maintenance operation in the following cases: - Instrument move out of the biologic risks area - Maintenance intervention on contaminate suspected assemblies. • Required tools •...

  • Page 158: Preliminary (20 Min.)

    RAS528A 1. Preliminary (20 min.) ◆ Switch on the instrument and run a «Startup» cycle. ◆ Run an «Automatic cleaning» cycle: - Enter: Maintenance\Service\Customer Services\ Hydrau. - Select «Automatic cleaning» and press the «Start cycle» button. ◆ Switch off the instrument, remove the supply cable and open the instrument cover. ◆...

  • Page 159: Drain And Rinse (30 Min.)

    ABX Micros ES60/ESV60 3.2. Pack version ◆ Prepair 1 bottle containing 1/2 litre of bleach diluted to 1 part of bleach for 9 parts of deionize water (1/10). ◆ Prepair 1 bottle containing 1/2 litre of distilled water. ◆ Prepair one empty bottle of 1 litre for waste. ◆...
  • Page 160 RAS528A Technical Manual - RAA033AEN RAS528 / 4...

  • Page 161: Ras529: Drain And Rinse

    ABX Micros ES60/ESV60 RAS529A Drain and rinse RAS529: Drain and rinse • Concerns • Instrument rinse and drain before: - an extended shutdown - an instrument removing • Required tools • None • Required products • Distilled water • Intervention time •...

  • Page 162: Preliminary (5 Min.)

    RAS529A 1. Preliminary (5 min.) ◆ Switch on the instrument and run a «Startup» cycle. ◆ Run an «Automatic cleaning» cycle: - Enter: Maintenance\Service\Customer Services\ Hydrau. - Select «Automatic cleaning» and press the «Start cycle» button. 2. Drain and rinse (30 min.) 2.1.
  • Page 163 ABX Micros ES60/ESV60 2.2. Pack version ◆ Prepair one bottle containing 1/2 litre of distilled water. ◆ Prepair one empty bottle of 1/2 litre for waste. ◆ Install the «Drain and rinse kit», XEA349AS instead of the Reagent pack. ◆ Plunge the waste tube into the empty waste bottle.
  • Page 164 RAS529A Technical Manual - RAA033AEN RAS529 / 4...

  • Page 165: Ras530: Check Up After Intervention

    ABX Micros ES60/ESV60 RAS530A Check up after intervention RAS530: Check up after intervention • Concerns Check up and control of the instrument accuracy: • Repeatability • Control • Calibration • Required tools • None • Required products • Fresh and normal blood sample •...

  • Page 166: Preleminary

    RAS530A Cleaning Reagent check Startup Repeatability Not OK Quality control Calibration 1. Preleminary ◆This procedure must be perform on a clean instrument. ◆If the instrument is suspected not to be perfectly clean, run an «Automatic cleaning» cycle: - Enter: Maintenance\Service\Customer Services\ Hydrau. - Select «Automatic cleaning»...

  • Page 167: Repeatability

    Refer to the User manuel to run this calibration. Calibration coefficient ranges ◆ After any calibration has been performed on the ABX Micros ES60, verify that all parameter calibration coefficients are within their specified ranges, as indicated in this table: Coefficients of...
  • Page 168 RAS530A Technical Manual - RAA033AEN RAS530 / 4...
  • Page 169 • Frequency • On request • Specific kit or consumables • ABX Micros ES60: XEC071AS • ABX Micros ESV60: XEC072AS • http://www.horiba-abx.com Disposal gloves, eyes protection and lab coat must be worn by the operator. Local or national regulations must be applied in...
  • Page 170 RAS543A ◆ On a personal computer, from the CD ROM, copy the following files on an empty USB key (32Mo minimum): - ARMBSP_SYSTEM_X.X.X (X.X.X.X) - NMH_Application_V.X.X.X.X or NMV_Application_V.X.X.X.X ◆ Connect the USB key, the keyboard and the power supply. ◆ Turn ON the instrument.
  • Page 171 ABX Micros ES60/ESV60 «A system installation file has been found on USB mass storage device». «Current system version: X.Y.Z(X.Y.Z.R)» «New system version: X.Y.Z(X.Y.Z.R)» «Do you want to install it? (y/n)». If you want to install system (OS Linux) & ABX Micros ES 60 application y + Enter «Warning: current system is going to be entirely replaced»...
  • Page 172 RAS543A Technical Manual - RAA033AEN RAS543 / 4...

  • Page 173: Ras544: Diagnostic Tool

    ABX Micros ES60/ESV60 RAS544A Diagnostic tool RAS544: Diagnostic tool • Concerns • Enter Serial number -> MAC Adress • Test all hardware features • Required tools • External keyboard • Required products • None • Intervention time • 20 mn •...

  • Page 174: Touchscreen Test

    ◆ Connect the keyboard and the power supply cable. ◆ Insert the USB key in the front USB port then turn ON the ABX Micros ES60/ESV60. 1. Touchscreen test ◆ A cross appears on the screen. Press the center of this cross, it will move to the next position. Press the cross for each position.

  • Page 175: Screen Test

    ABX Micros ES60/ESV60 5. Screen test ◆ Click the button: «1- Demarrer le test de l’ecran»*. *: «1- Start the screen test». ◆ A black screen appears, check that there is no default (missing pixel, for example). ◆ On next screen : «Avez vous constate des defauts sur l’ecran noir ?»*: *: «Have you seen some default on the black screen ?»...

  • Page 176: Buzzer Test

    RAS544A *: «2- Yes» The message: «Erreur ’’test mire’’ non passe»* is displayed. Click the «Accepter»**button, the Diagnostic software goes to next test. *: «Error ’’screen test’’ failed». **: «Accept» - If the screen is ok, click the button: «3- Non*». *: «3- No»...

  • Page 177: Barcode Test

    ABX Micros ES60/ESV60 7. Barcode test ◆ On next screen, click the button: «1- Demarrer le test code barres»*. *: «Start the barcode reader test» - Wait for the scanner initialization, then pass the following barcodes in front of the barcode reader, at a distance from approximately 10 to 15 cm.

  • Page 178: Memory Test

    RAS544A 9. Memory test ◆ On next screen, if not selected, select «Disk on chip» in the column «Choix utilisateur*» *: «User choice» ◆ Click the button: «1- Test Memoire*». *: «1- Memory test» ◆ Click the button: «Test suivant*» when it becomes green. *: Next 10.
  • Page 179 ABX Micros ES60/ESV60 RAPPORT DU TEST DE SAV Micros nb 611ESCH82195 valide MAC : 00:50:C2:58:90:10 Tech: Nom du test Resultat du test 1 Touch screen test 2 PS2 port test 3 RTC EEPROM test 4 Screen test 5 Luminosity test - ok: test done and passed - nok: test done, but not passed 6 Buzzer test...
  • Page 180 RAS544A Technical Manual - RAA033AEN RAS544 / 8...
  • Page 181 ABX Micros ES60/ESV60 RAS545A Boards replacement RAS545: Boards replacement • Concerns • Main board, SBC9312 board, USB board and barcode reader board replacement. • Required tools • Hexagonal key • Required products • Backup of the previous parameters (analyser & settings) on a USB key.

  • Page 182: Main Board

    RAS545A 1. Main board 1.1. Preliminary ◆ This board includes: - A software EPROM: pneumatical and mechanical cycles... - A RAM: stepper motor parameters... 1.2. Dismantling ◆Turn off the instrument and remove the power supply cable. ◆Remove the upper cover. ◆Unscrew the 2 CHC screws with washers maintening the coaxial cables on the support plate.

  • Page 183: Sbc9312 Board

    ABX Micros ES60/ESV60 1.4. Restoring parameter ◆If a backup has been previously done (see RAS520: Installation “10. Archive parameters, page 13”) on a USB key, it is possible to restore all analyser settings (mechanical adjustments) from this USB key by pressing the «Archive restore» button: 2.

  • Page 184: Usb Board

    RAS545A 2.4. Restoring parameter ◆If a backup has been previously done (see RAS520: Installation “10. Archive parameters, page 13”) on a USB key, it is possible to restore all customer settings (pathological limits...) from this USB key by pressing the «Archive restore» button: 3.

  • Page 185: Internal Barcode Reader

    ABX Micros ES60/ESV60 4. Internal barcode reader ◆Unscrew and remove the upper screw. ◆Loosen the lower screw and turn the white plate. ◆Unscrew the 2 black CHC screws and carrefuly remove the barcode reader with its flat cable. ◆Carrefuly open the barcode reader connector to disconnect the flat cable.
  • Page 186 RAS545A Technical Manual - RAA033AEN RAS545 / 6...
  • Page 187 ABX Micros ES60/ESV60 RAS546A Screen replacement RAS546: Screen replacement • Concerns • Screen dismantling and replacement • Required tools • Hexagonal key • Required products • None • Intervention time • 20 mn • Frequency • On request • Specific kit or consumables Disposal gloves, eyes protection and lab coat must be worn by the operator.
  • Page 188 ◆Screw the 2 LVDS fixation on the screen plate. ◆Screw the ground on the screen plate (2 washers). ◆Connect the power supply cable and turn on the ABX Micros ES60/ESV60. ◆Run a «RAS544: Diagnostic tool» procedure. to be cut ◆When installing a new screen assembly, the...
  • Page 189 ABX Micros ES60/ESV60 RAS547A External barcode reader setup RAS547: External barcode reader setup • Concerns • Internal barcode reader setup • Required tools • None • Required products • None • Intervention time • • Frequency • On request • Specific kit or consumables •...

  • Page 190: Initial Setup

    RAS547A ◆Never type data with the external keyboard when reading barcode label with the external barcode reader. Risk of erroneous data entries! ◆Never use a PS2 keyboard at the same time as the external barcode reader (connected on the USB port). Risk of erroneous data entries! ◆Never connect external barcode reader on PS2 port.

  • Page 191: Decoding Parameters

    ABX Micros ES60/ESV60 5. Decoding parameters $+ Enter configuration ED3 4 good reads before accepting code $- Exit and save configuration Technical Manual - RAA033AEN RAS547...
  • Page 192 RAS547A Technical Manual - RAA033AEN RAS547 / 4...
  • Page 193 Exploded views Section08: Exploded views 1. List ........................S08-2 2. ABX Micros ES60/ESV60 front cover..............S08-5 3. ABX Micros ES60/ESV60 upper cover ..............S08-6 4. ABX Micros ES60/ESV60 internal left side view ..........S08-7 5. Power supply....................S08-8 6. Boards ......................S08-9 7. Screen ......................S08-10 8.
  • Page 194 ABX Micros ES60/ESV60 1. List N° in Drawing Reference Designation drawing 2. ABX Micros ES60/ESV60 front cover, p5 GBC320A ABX Micros ES60 CT front cover 2. ABX Micros ES60/ESV60 front cover, p5 GBC321A ABX Micros ES60 OT front cover 2. ABX Micros ES60/ESV60 front cover, p5...
  • Page 195 13. RBC Chamber, p16 GBG275A O'RING, APERTURE D=0,5 13. RBC Chamber, p16 FAK001A CHAMBER,APERTURE 50µm 14. ABX Micros ES60 OT rinsing block, p17 DBK019A CLIP, SAMPLING NEEDLE HOLDER 14. ABX Micros ES60 OT rinsing block, p17 GBC069AS NEEDLE, SAMPLING MICROS OT/LC 14.
  • Page 196 ABX Micros ES60/ESV60 N° in Drawing Reference Designation drawing 16. Sample tube holder assembly (CT), p18 CAE006A SWITCH, MICROSWITCH XC5-81-S2 16. Sample tube holder assembly (CT), p18 DAM006A VALVE, SOLENOID MICROS CT PIERC 16. Sample tube holder assembly (CT), p18 FCB001A SAMPLING, BRAKING GEAR MIC/SPS 16.
  • Page 197 Exploded views 2. ABX Micros ES60/ESV60 front cover Number Reference Designation GBC320A ABX Micros ES60 CT front cover GBC321A ABX Micros ES60 OT front cover GBC322A ABX Micros ESV60 front cover GBC323A SCIL abc VET front cover Technical Manual - RAA033AEN - S08 / 5...
  • Page 198 ABX Micros ES60/ESV60 3. ABX Micros ES60/ESV60 upper cover Number Reference Designation XDB083AS UPPER COVER ASSY ABX Micros ES60 XDB084AS UPPER COVER ASSY ABX Micros ESV60 S08 / 6 - Technical Manual - RAA033AEN...
  • Page 199 Exploded views 4. ABX Micros ES60/ESV60 internal left side view Number Reference Designation XDA474DS SYRINGE, WASTE CPTE MICROS (See 9. Vacuum syringe, page S08-12) XDB061A VALVE, LIQ 5 VALVES ASSY M60 (See 11. Valves, page S08-14) XDA473BS SYRINGE, 3 SYRINGE BLOCK ASSY (See 8.

  • Page 200: Power Supply

    ABX Micros ES60/ESV60 5. Power supply Number Reference Designation XBA710AS Power supply assemby XBA699AS Power supply fan XEC009AS Fuse kit ABX Micros ES60/ESV60 S08 / 8 - Technical Manual - RAA033AEN...

  • Page 201: Boards

    Exploded views 6. Boards Number Reference Designation XAA591AS MOTHER BOARD ABX Micros ES60 XAA592AS Mother Board ABX Micros ESV60 (veterinary version) XAA607AS SBC9312 BOARD + COM MES60 ABX Micros ES60 XAA608AS SBC9312 BOARD + COM MES60 ABX Micros ESV60 XAA609AS SBC9312 BOARD + COM MES60 SCIL GBC318A BOARD MYLAR PROTECTION...

  • Page 202: Screen

    ABX Micros ES60/ESV60 7. Screen Number Reference Designation XBA721AS SCREEN ASSY ABX Micros ES60/ESV60 S08 / 10 - Technical Manual - RAA033AEN...

  • Page 203: Liquid Syringe

    Exploded views 8. Liquid syringe Number Reference Designation XDA473BS SYRINGE, 3 SYRINGE BLOCK ASSY XBA273AS MOTOR, STEP BY STEP + GEARING GBC173A SYRINGE, COGGRAIL FOR LIQ. SYR. GBC032A SYRINGE, 3 SYR. TRANSL. GUIDE GBC244A MOTOR, REDUCTOR PLATE ASSY GBC028A SYRINGE, DILUTION BLOCK BODY FAA036A O'RING, FLOWCELL + LYSE DISP.

  • Page 204: Vacuum Syringe

    ABX Micros ES60/ESV60 9. Vacuum syringe Number Reference Designation XBA273AS MOTOR, STEP BY STEP + GEARING XDA474DS VAC/WASTE SYRINGE ASSY CAG008A SYRINGE, PLASTIC GUIDE L=63,5 GBC035A SYRINGE, COGGRAIL FOR AIR SYR. XBA319B SENSOR, IR WASTE AG/HE + SYR.MIC GBC235A CHAMBER, WASTE/VAC. SYR. PISTON FAA017A O'RING, TANK MIN/AG + WASTE MIC GBC238A...

  • Page 205: Carriage

    Exploded views 10. Carriage Number Reference Designation XEA343AS KIT, PULLEY ASSY MICROS DBE014A CABLE, BUSHING D=3,2 BLACK FBR002A BELT, NEEDLE MICROS 290MM XBA250A SENSOR, IR WASTE CH. 5D (2 EAR) GBC049A MOTOR, PULLEY (NEEDLE) DAL008A MOTOR, STEPPER MICROS/P60 FBR003A BELT, CARRIAGE MICROS 380MM XDA639AS CARRIAGE, NEEDLE ASSY MICROS XDA638AS...

  • Page 206: Valves

    ABX Micros ES60/ESV60 11. Valves Number Reference Designation XDB062A VALVE, LIQ 6 VALVES ASSY M60 CT XDB134A VALVE, LIQ 6 VALVES ASSY M60 OT XDB061A VALVE, LIQ 5 VALVES ASSY M60 XDB041A VALVE, LIQ. 2 WAYS/NC 24V 4W XDB042A VALVE, LIQ. 3 WAYS 24V 4W XDB135A VALVE, LIQ.

  • Page 207: Wbc Chamber

    Exploded views 12. WBC Chamber Number Reference Designation XDA471ES CHAMBER, WBC/HB MICROS 60 CPTE XBA722AS CABLE, COAX WBC ABX Micros ES60/ESV60 GBG275A O'RING, APERTURE D=0,5 FAK003A CHAMBER,APERTURE 80µm Technical Manual - RAA033AEN - S08 / 15...

  • Page 208: Rbc Chamber

    ABX Micros ES60/ESV60 13. RBC Chamber Number Reference Designation XDA470ES CHAMBER, RBC MICROS COMPLETE XBA723AS COAX RBC ABX Micros ES60/ESV60 GBG275A O'RING, APERTURE D=0,5 FAK001A CHAMBER,APERTURE 50µm S08 / 16 - Technical Manual - RAA033AEN...

  • Page 209: Abx Micros Es60 Ot Rinsing Block

    Exploded views 14. ABX Micros ES60 OT rinsing block Number Reference Designation DBK019A CLIP, SAMPLING NEEDLE HOLDER GBC069AS NEEDLE, SAMPLING MICROS OT/LC GBC071A NEEDLE GUIDE FAA053A NEEDLE O’RING GBC070A NEEDLE RINSING BLOCK 15. ABX Micros ES60 CT rinsing block Number Reference Designation DBK019A...

  • Page 210: Sample Tube Holder Assembly (Ct)

    ABX Micros ES60/ESV60 16. Sample tube holder assembly (CT) Number Reference Designation XDB094AS SAMPLE TUBE HOLDER ASSEMBLY MES60 CAE006A SWITCH, MICROSWITCH XC5-81-S2 DAM006A VALVE, SOLENOID MICROS CT PIERC FCB001A SAMPLING, BRAKING GEAR MIC/SPS GBC058A COVER, TUBE HOLDER PLASTIC DOOR GBC226AS SAMPLING, STANDARD TUBE HOLDER GBC229AS SAMPLING,OPTIONAL TUBE HOLDER...
  • Page 211 Exploded views 17. Sample tube holder motor (CT) Number Reference Designation XDB094AS SAMPLE TUBE HOLDER ASSEMBLY MES60 GBC056A SAMPLING, CAM FOR PIERCING BLOCK CAE006A SWITCH, MICROSWITCH XC5-81-82 DAL009A MOTOR, MICROS CT PIERCER DBE018A CABLE, BUSHING D=9,5 BLACK Technical Manual - RAA033AEN - S08 / 19...

  • Page 212: Sampling Bar (Ot)

    ABX Micros ES60/ESV60 18. Sampling bar (OT) Number Reference Designation GBC219A SAMPLING, NEW TOUCH BAR MICROS CAE006A SWITCH, MICROSWITCH XC5-81-S2 GBC368A TOUCH BAR HOLDER 19. Reagent connection assembly Number Reference Designation XDA538AS REAGENT, CONNEXION PLATE EAC019A FITTING, LUER MALE I=3MM EAC010A FITTING, LUER FEMALE CONNECT.

  • Page 213: Wire Kits

    Exploded views 20. Wire kits Number Reference Designation XEC006AS Printer wire kit (XBA690A +XBA691A) XEC008BS Front cover wire kit (XBA686A + DAD140A + XBA689A + XBA697A + XBA688A) Technical Manual - RAA033AEN - S08 / 21...

  • Page 214: Miscellaneous

    ABX Micros ES60/ESV60 21. Miscellaneous Number Reference Designation GBC177A COVER, LATCH FOR MICROS DOOR FAJ010A COVER, LOCKER REF: E3-59-15 XBA619A SENSOR, IR L=360 (Waste detection) XBA281A SENSOR, TEMPERATURE MIC./LC220 CBE081A Printer XEC007BS Barcode kit (CBC018A + DAD140A) XEC009AS Fuses kit (2xDAR012A + 1xDAR006A + 2xDAR013A + 1xDAR045A) GBC364A Insulator GBC333A...

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