Page 1 P.O. Box 7816 Madison, Wisconsin 53707-7816 Instruction Manual EVO 150™ Web Guide Control System...
Page 3: Table Of Contents
EVO 150™ Web Guide Control System Software Versions: CTL 28.xx DLG 21.xx RMT03 GP21.xx RMT03 AR21.xx Table of Contents Introduction ..........................5 Installation ..........................8 Operation ..........................11 Troubleshooting ........................12 EVO 150 Controller ........................15 ...
Page 4 Troubleshooting ........................79 Maintenance ..........................80 Appendix 1 / Parameter Summary ..................81 Appendix 2 / Line Guide Test Pattern ..................82 ® AccuWeb Linear Actuators ......................83 Introduction ..........................84 Setup ............................84 ...
Page 5 Important! Make sure the first two digits of the software version numbers shown on page 1 of this manual match the first two digits of the version numbers displayed by your controller, digital line guide or remote station. If they do not match contact AccuWeb to obtain the correct manual. ®...
Page 6 EVO 150 Web Guide Control System EVO 150 Controller...
Page 7: Introduction
Introduction The EVO 150 Web Guide Control System is a microprocessor-based control system for small to medium-sized web guides. It is compatible with AccuWeb’s dynamically compensated ultrasonic and infrared edge detectors, digital line guide, remote stations, and small to medium-sized linear actuators.
Page 8 2. EVO 150 Controller Assembly • Single-board design • Optional din rail mounting • Auto-recovery after power interruption • Non-volatile memory for user-settable parameters and operating modes • On-board Ethernet programming port • Two edge detector inputs for centerline guiding •...
Page 9 Links the EVO 150 controller with a remote station and/or digital line guide 8. Fieldbus Interface (optional) • Links the EVO 150 system with a remote PLC or computer through a fieldbus network • Compatible with many fieldbus protocols, including Ethernet/IP, PROFINET, Modbus TCP/IP •...
Page 10: Installation
Installation The EVO 150 system has been tested, calibrated, and run at the factory in a closed-loop configuration. After installation, most systems may be started up and operated without further adjustment. Refer to the connection and wiring diagrams on page 121 for cable installation information.
Page 11 Edge detector: Place at the edge of the web. The edge detector’s null indicator LED will turn off when the edge detector is positioned correctly. The scribed lines on the edge detector indicate the approximate location of the detector’s guide point. EVO 150 Controller...
Page 12 If the guide mechanism oscillates around the guide point or overshoots excessively when steering in response to an abrupt change in web position, the servo gain (parameter 5) is too high and must be lowered. Refer to page 21 for more information about setting controller parameters. EVO 150 Controller...
Page 13: Operation
Operation The EVO 150 may be configured for a wide variety of applications, but most configurations share the same basic operating procedure: 1) Press the SERVO-CENTER button and wait for the web guide to drive to the center of travel.
Page 14: Troubleshooting
Troubleshooting The following checklist has been provided to assist in the analysis and repair of potential trouble situations with the EVO 150 system. If a situation occurs that is not described in this list, contact AccuWeb for assistance. Problem Solution...
Page 15 Refer to the guide application drawings on page 121. Excessive chuck wobble. Decrease the web speed or re-chuck the roll of material. Web tension is low or tension control varies. Increase the web tension or repair the tension control. EVO 150 Controller...
Page 16 Auto-mode speed limit setting is incorrect. Change the value of parameter 7. Refer to page 21 for more information about setting controller parameters. Manual-mode speed setting is incorrect. Change the value of parameter 8. Refer to page 21 for more information about setting controller parameters. EVO 150 Controller...
Page 17: Evo 150 Tm Controller
EVO 150 Controller Introduction The EVO 150 controller’s main functions include polling the web sensors, end-of-travel sensors, and control inputs, processing the input data, and sending the results to the servo-amplifier and status outputs. The controller’s main features include the following: •...
Page 18: Ethernet Connectivity
TCP/IP settings will be changed, and then setting the IP address and Subnet mask as shown below: The IP address of the web server running on the EVO 150 controller can be changed, this is not recommended for standard applications. The IP address is changed by adjusting the values of parameters 86, 87, 88, and 89, see page 21.
Page 19: Main Screen
Main Screen The Main Screen will appear once connected to the EVO 150 controller using a web browser. The main screen can be used to control the web guide. Settings Screen The EVO 150 controller is configured on the Setting Screen. The settings may be examined or changed by using a web browser.
Page 20 Whenever a different edge detector is selected from the list, it must be calibrated in order for it to function properly, see page 57. Changes to the detector setting button affects Parameters: 12, 13, 24, 25, 36, 37, 55 and EVO 150 Controller...
Page 21 The Actuator Settings Screen only functions with actuators that have potentiometer feedback (TA, MTB, SFB, MT, SF, HF and MA). Note: Changes to the limits settings affects Parameters: 9, 10 and 11. The Actuator Settings screen does not have any function when actuators with limit switches are used. EVO 150 Controller...
Page 22 With Manual Polarity set to the negative option, the actuator retracts when the OUT button is pressed and extends when the IN button is pressed while in Manual mode. Note: The manual polarity only affects the operation of the push button, it does not change the direction of operation for actuator limits. EVO 150 Controller...
Page 23: Parameters
Caution: To prevent jamming of the actuator make sure the end-of-travel limits are set correctly. Refer to page 84 for more information about setting end-of-travel limits. EVO 150 Controller...
Page 24 This parameter is typically used to compensate for edge curl and web flutter. The Maximum Deadband value must be higher than the Minimum Deadband value. The default value is 10. Note: This value is set by the Controller Settings Screen button. EVO 150 Controller...
Page 25 The default value is 128. Important: Refer to page 84 for minimum and maximum values. Note: Use the Actuator Setting Screen to examine the current actuator position value. Note: This value is set by the Actuator Settings Screen button. EVO 150 Controller...
Page 26 Automatic mode. Same function as option 2, except the polarity of the INHIBIT input is inverted. Note: If your application requires an opto-isolated INHIBIT input, then set parameter 72 to 1. EVO 150 Controller...
Page 27 Use the Actuator Setting Screen to examine a dynamic current actuator position value. Power-Up Mode The system will power-up in the same operating mode that was selected when last powered-down. All inputs are momentary. This is the default setting. [continued on next page] EVO 150 Controller...
Page 28 System ID 2 9 x x x x x This parameter displays the system ID number. Parameter 30 is reserved for future use. Refer to page 44 for a description of parameters 31, 32, 33, and 34. EVO 150 Controller...
Page 29 Sensor B has a 1.5 inch gap. Sensor B has a 4.0 inch gap. This is the default setting. Sensor B has an 8.0 inch gap. Note: This value is set by the Setting Screen Edge Detector Settings button. EVO 150 Controller...
Page 30 This is the default setting. The actuator will move Out when edge detector A is blocked, or the digital line guide’s sight point is to the right of the line or edge it is following. Parameter 51 is not implemented. EVO 150 Controller...
Page 31 Same function as option 11, except the polarity of the AUXILIARY input is inverted. Activating the AUXILIARY input will switch the system to Servo-Center mode. The system will remain in Servo-Center mode when the AUXILIARY input is deactivated. [continued on next page] EVO 150 Controller...
Page 32 The actuator extends when the In mode is selected, and retracts when the Out mode is selected. The actuator extends when the Out mode is selected, and retracts when the In mode is selected. This is the default setting. EVO 150 Controller...
Page 33 Sensor 2. This is the default setting. Digital line guide. Integrator Input 2 Type This parameter selects the source for Integrator Input 2. No input (zero). This is the default setting. Sensor 1. Sensor 2. Digital line guide. EVO 150 Controller...
Page 34 Integrator Input 1 and 2 are connected to a pair of sensors configured for centerline operation. Integrator Input Offset The integrator input is not offset. This is the default setting. This option offsets the integrator input using Offset 1. EVO 150 Controller...
Page 35 1. The minimum value for WideArray sensors is 4. The minimum value for PointSource sensors is 2. The maximum value is determined by parameter 24. The default value is 2. Note: Parameter 24 must always be set to the actual full length of sensor A. EVO 150 Controller...
Page 36 This parameter enables operation for the optional fieldbus card. This is the default setting. The field bus is not enabled. The field bus is enabled. Note: The optional serial I/O board will not operate when the field bus is enabled. EVO 150 Controller...
Page 37 2 5 5 This parameter sets the 3 Octet of the controller boards Web Server Subnet Mask. The default value is 255. Range: 0 to 255 Note: This is not the subnet mask for the fieldbus, see page 103. EVO 150 Controller...
Page 38 Centerline guiding with one edge detector. Detector A or Detector B can be used. This setting is not yet implemented. Super Centerline mode. Centerline guiding of a narrow web over the entire range of two edge detectors. EVO 150 Controller...
Page 39: Appendix 1 / Parameter Summary
2 Power-up mode Fusion mode Sys ID 0-65535 see note 2 not used not used Oscillation mode Oscillation total travel 0-7.50 1.00 Oscillation maximum speed 0-25.5 Oscillation speed multiplier 0-100 LED indicator mode [continued on next page] EVO 150 Controller...
Page 40 Integrator input 1 type Integrator input 2 type Integrator input 1 polarity 0, 1 Integrator input 2 polarity 0, 1 Integrator rate .001-.255 .010 Integrator rate limit .01-1.00 1.00 Integrator input gain 0, 1 [continued on next page] EVO 150 Controller...
Page 41 Web Server Gateway – 3 Octet 0-255 Web Server Gateway – 4 Octet 0-255 Centerline Mode 0 - 3 Not yet implemented. These parameters are used for monitoring system functions and cannot be changed through the parameter entry button. EVO 150 Controller...
Page 42: Appendix 2 / Parameters Download/Upload
Typically the uploaded file is stored in the users Downloads folder. Once stored, the file name can be changed and/or moved to a folder location of the users choosing. The stored file can be viewed and edited using Notepad. EVO 150 Controller...
Page 43: Appendix 3 / Centerline Guiding With One Detector
To select Centerline Guiding with One Detector, set parameter 98 to a value of 1. Centerline Guiding with One Detector can also be selected over the fieldbus interface, see page 103. When using a web browser to operate the EVO 150 select the applicable edge detector to begin guiding.
Page 44: Appendix 4 / Super Centerline Guiding
To operate in Fusion Mode, set parameter 28 to a value of 1 in the parameters menu. Fusion mode can also be selected over the fieldbus interface , see page 103. EVO 150 Controller...
Page 45: Appendix 6 / Faults
• The actuator is mechanically jammed. Note: To clear the fault, press the S1 button on the EVO 150 controller board. If this does not work, turn the DC power off, wait until the switchpad LEDs turn off, then turn the DC power on. If the Fault persists, contact AccuWeb for assistance.
Page 46: Appendix 7 / Oscillation Function
(parameters 9 and 10). Oscillation distance is fixed for actuators that have limit switches (MM, MME, MN, and MNE). MX-series actuators do not operate in this oscillation mode. Note: Refer to page 21 for more information about setting controller parameters. EVO 150 Controller...
Page 47 0 to 25.5 inches per minute. The default setting is 1.0 inch per minute. Oscillation Speed Multiplier This parameter scales the guide point’s oscillation speed by a fixed percentage. The range is from 0 to 100%. The default setting is 50%. EVO 150 Controller...
Page 48: Appendix 8 / Inhibit Input
Internally pulled to +5 VDC through a 5 K-ohm resistor Input current 1 mA to turn on, 0.27 mA or less to turn off Isolation None, provided by customer INHIBIT J3-5 J3-5 Signal INHIBIT Signal J3-6 J3-6 Relay Control Solid State Control EVO 150 Controller...
Page 49: Appendix 9 / Plc I/O Board
Appendix 9 / PLC I/O Board The PLC I/O board allows the EVO 150 system to be remotely controlled by the customer's PLC. There are eight control inputs (SERVO-CENTER, EDGE A, EDGE B, LINE / CENTERLINE, MANUAL, IN, OUT, and AUXILIARY) and five status outputs (IN LIMIT, OUT LIMIT, SERVO- CENTER LIMIT, AUTO MODE, and NO FAULT).
Page 50 The function of the AUXILIARY, EDGE A, EDGE B, and LINE / CENTERLINE inputs depends on the setting of parameter 51 and 52. • The INHIBIT input overrides all PLC I/O inputs. To allow the PLC I/O inputs to operate properly, the INHIBIT input must be inactive. EVO 150 Controller...
Page 51 This is the connector COMMON. For sourcing to the inputs, connect the - customer supplied voltage. For sinking from the inputs, connect the + customer supplied voltage. Note: In all tables, x indicates don’t care or not used. EVO 150 Controller...
Page 52 47. Refer to page 21 for more information about setting controller parameters. This is the connector COMMON. For sourcing to the outputs, connect the + customer supplied voltage. For sinking from the outputs, connect the - customer supplied voltage. EVO 150 Controller...
Page 53: Appendix 10 / Serial I/O Board
8. Secure the Serial I/O board to the standoffs with four #4-40, 1/4 inch long machine screws and four #4 internal tooth star washers. Digital Line Guide and Remote Station wiring: • Refer to the connection diagrams on page 121 for wiring information. EVO 150 Controller...
Page 54: Appendix 11 / Chaser-Follower Configuration
Controller Edge Detector B Chaser Web To configure the EVO 150 system for chaser-follower operation, set the controller parameters as shown in the table below. Refer to page 21 for more information about setting controller parameters. Note: Sensor A is the follower sensor and Sensor B is the chaser sensor.
Page 55 Integrator input 1 polarity 0, 1 Integrator input 2 polarity 0, 1 Integrator rate .001-.255 .010 .100 Integrator rate limit .01-1.00 1.00 1.00 Refer to page 56 for more information about sensor setup. EVO 150 Controller...
Page 56: Pointsource™ And Widearray™ Edge Detectors
PointSource™ and WideArray™ Edge Detectors PointSource and WideArray Edge Detectors...
Page 57: Introduction
Introduction The EVO 150 controller is compatible with AccuWeb’s entire range of PointSource and WideArray ultrasonic and infrared edge detectors. Refer to page 56 for a list of standard models. PointSource and WideArray Compensated Edge Detectors • Ultra-compact housing •...
Page 58: Setup
Setup The following table lists all sensor models. The corresponding values for the controller parameters, 12, 13, 24, 25, 36, 37, 55 and 56, are set using the Edge Detector Settings Screen, see page 17. Sensing Area Guide Point Sensor Sensor Model Parameter Parameter...
Page 59: Calibration
Calibration of the edge detectors is required any time there is an issue detecting the material or a new/different edge detector is attached to the EVO 150 controller. For systems with only one edge detector, that edge detector is Edge A. Systems that have two edge detectors have both Edge A and Edge B.
Page 60 1) After pressing the Calibrate button on the Detector Settings screen, the Calibration screen will appear. 2) Make sure that the edge detector to be calibrated is completely clear of web material or any other obstruction, and then press Calibrate Detector button. During the calibration the number displayed in the Lowest Beam box will count down to 1.
Page 61: Maintenance
Maintenance Ultrasonic Edge Detectors: The ultrasonic edge detectors require no periodic maintenance. If a loss of unblocked signal level is noticed, cleaning of the transducer faces may be required. Clean the transducer faces with a clean cloth dampened with water or a mild soap solution. DO NOT use harsh solvents as this may damage the transducer.
Page 62: Accubeam 3 Digital Line Guide Sensor
® AccuBeam 3 Digital Line Guide Sensor AccuBeam 3 Digital Line Guide Sensor...
Page 63: Introduction
The Auxiliary Remote Station requires an interface cable and T-box assembly (CON 1000) to connect to the Digital Line Guide. Note: The AccuBeam 3 Digital Line Guide Sensor and Auxiliary Remote Station cannot be used on EVO 150 controllers with the field bus option. Product Specifications: •...
Page 64: Installation
Installation The Digital Line Guide can be mounted in a variety of ways. Refer to the application drawings and connection drawings on page 121 for installation information. Note: The Digital Line Guide must be mounted 1.00” [25.4mm] above the web surface, and its sight-point scribe marks must be aligned with the roll center-line as shown in the application drawing.
Page 65: Operation
Operation This section describes the Digital Line Guide’s front panel keys and display, and outlines a basic operating procedure. Display: • The 2-line LCD display is divided into four fields as shown: PARAMETER VALUE GRAPHIC DISPLAY CONTRAST PARAMETER field: Name of the currently selected parameter. VALUE field: Value of the currently selected parameter.
Page 66 6) Verify that the web pattern is visible in the sensor’s graphic display and that the guide point indicator (a dot) is located under the line or edge you want to track. If the pattern or guide point indicator is not visible, perform the auto-calibration routine described on page 65. 7) Press the AUTOMATIC button.
Page 67: Calibration
Calibration Digital Line Guide Calibration Procedure: This procedure automatically finds the optimum values for all line and edge tracking parameters. These parameters can also be examined and manually set as described in the Operation section of this manual (page 63). The parameters are described in more detail in the Parameters section of this manual (page 71).
Page 68 Example # 1 - Tracking a line: 1) Suppose you have a series of dark lines printed on white paper, as shown below. The wide lines are 0.050” [1.3mm] wide, the narrow lines are 0.025” [0.6mm] wide, and the lanes between the lines are 0.100”...
Page 69 Profile’s memory. For the material used in this example the parameters will be set to the following values: a) Pattern is set to Lt-Dk-Lt (Light-Dark-Light) because the registration line is darker than the surrounding background. b) Scan Direction is set to R-to-L (Right-to-Left) so that the sensor will evaluate objects in its field of view beginning with those on the far right.
Page 70 Example # 2 - Tracking an edge: 1) Suppose you have a narrow black line and a wide yellow stripe printed on silver metalized film, as shown below: Scan direction (Left-to-Right) Left edge of web Right edge of web Sensor’s field of view (0.625”...
Page 71 a) Pattern is set to Lt-Dk (Light-Dark) because the metalized area to the left of the edge is lighter than the yellow stripe to the right of it. b) Scan Direction is set to L-to-R (Left-to-Right) so that the sensor will evaluate objects in its field of view beginning with those on the far left.
Page 72 Min/Max Parameters - Glossary: In order to understand the purpose and function of the Min/Max width parameters, it is necessary to define the various parts of standard Line and Edge patterns: Line Patterns Sensor’s field of view (0.625” [15.9mm] wide) Registration line Left edge of web or edge Right edge of web or edge...
Page 73: Parameters
Parameters The AccuBeam 3 Digital Line Guide can track lines and edges printed on many different types of materials. There are twelve tracking parameters that can be adjusted to configure the sensor for a particular pattern and background material. These parameters include: LED Color, LED Angle, Filter, Threshold, Pattern, Scan Direction, Min/Max Left, Min/Max Center, and Min/Max Right.
Page 74 Calibrate This parameter initiates the auto-calibration procedure. C a l i b r a t e This procedure automatically finds the optimum values for all line and edge tracking parameters. Complete instructions for using the auto-calibration procedure may be found on page 65. LED Color (Tracking Parameter) L E D...
Page 75 Pattern (Tracking Parameter) Light-Dark-Light: This setting will cause the sensor to track P A t t e r n L t - D k - L t a dark line printed on a light background. This is the default value. P A t t e r n D k - L t - D k Dark-Light-Dark: This setting will cause the sensor to track...
Page 76 Maximum Center (Tracking Parameter) This parameter specifies the maximum acceptable width of M a x C e n t e r 1 2 7 the registration line. This parameter is not used when Range: 0 to 127 half-pixels tracking an edge. The default value is 127. Note: A setting of 127 disables this Min/Max rule.
Page 77 Backlight This parameter controls the LCD display backlight. B a c k l i g h t The default value is on. B a c k l i g h t O F F Start-Up S t a r t - U p This parameter determines which parameter will be displayed first when the Digital Line Guide is powered-up.
Page 78 Hidden This parameter can be configured to hide unused H i d d e n 2 0 0 0 F parameters. If a parameter is Hidden it cannot be selected Range: 0 to FFFFF or displayed. The value of this parameter is a bit-field and is displayed in hexadecimal (hex) format.
Page 79 Bit definitions: Bit number 19 18 17 16 15 14 13 12 11 10 Hex digit fifth fourth third second first Hexadecimal (hex) conversion: Bit-field Hex digit Example: Offset, Backlight, Hidden, Read-Only, and Start-up parameters are hidden Bit settings Hex digits AccuBeam 3 Digital Line Guide Sensor...
Page 80: Keypad Lock
Keypad Lock The Digital Line Guide’s keypad can be Locked or Unlocked to control access to the parameters. This feature is typically used to prevent accidental or unauthorized changes to stored values and to simplify the menu by hiding unused parameters. When the keypad is Locked, the Hidden and Read-Only parameters are activated.
Page 81: Troubleshooting
Troubleshooting The following checklist has been provided to assist in the analysis and repair of potential trouble situations with the Digital Line Guide. If a situation occurs that is not described in this list, contact AccuWeb for assistance. Problem Solution The display does not display any characters.
Page 82: Maintenance
Maintenance For best performance, clean the optical window on the underside of the unit if it becomes dusty or dirty. Use a clean, soft (non-abrasive) cloth dampened with a mild soap solution or a cleaning solution suitable for camera lenses. AccuBeam 3 Digital Line Guide Sensor...
Page 83: Appendix 1 / Parameter Summary
Appendix 1 / Parameter Summary Parameter Range Default Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 Job Profile 1-25 ± 16.300 Offset 0.000 Calibrate Blue LED Color Blue Green Diff LED Angle Refl Diff Side Filter 4, 8, 16 Threshold 1 to 127 Lt-Dk-Lt...
Page 84: Appendix 2 / Line Guide Test Pattern
Appendix 2 / Line Guide Test Pattern Use this test pattern to verify the proper installation and operation of the Digital Line Guide: Test pattern Web direction Sensor cable location AccuBeam 3 Digital Line Guide Sensor...
Page 85: Accuweb ® Linear Actuators
® AccuWeb Linear Actuators ® AccuWeb Linear Actuators...
Page 86: Introduction
Introduction AccuWeb linear actuators are available with a wide variety of motor technologies, power ratings, stroke lengths, and end-of-travel sensor options: • Motor technologies include brush and brushless DC motors. Power ratings span the range of 20 to 746 watts (1.0 HP).
Page 87 Recommended Grease: Available from AccuWeb P/N: 004033-02. Lubriplate # 730-1 grease Available from: Lubriplate Division Fiske Brothers Refining Company Newark, NJ 07105 Toledo, OH 43805 Note: If other than the recommended grease is used, the lead screw and nut MUST be thoroughly cleaned before applying the new grease.
Page 88 2) Extend the actuator to its Out end-of-travel limit. 3) Remove the side covers or body extrusion by removing the hex-head screws. Note: For some models this may require removing the thrust tube rod end and end cap. ® AccuWeb Linear Actuators...
Page 89 4) Reassemble the actuator in the reverse order as disassembly. 5) Retract and extend the actuator 20 times to distribute grease along the lead screw. 6) Reinstall the actuator into the PDG and make sure the actuator shuts off before it reaches a mechanical stop. ® AccuWeb Linear Actuators...
Page 90: Remote Station - Guide Point Adjust
Remote Station - Guide Point Adjust Remote Station - Guide Point Adjust...
Page 91: Introduction
The Guide Point Adjust Remote Station also requires a Serial I/O board (AUX 4249) to connect to the EVO 150 Controller. Note: The Remote Station –guide Point Adjust cannot be used on EVO 150 controllers with the field bus option..
Page 92: Operation
Operation This section describes the operation of the Remote Station front panel keys and display. Display: • The 2-line LCD display is divided into three fields as shown: PARAMETER VALUE POSITION PARAMETER field: Name of the currently selected parameter. VALUE field: Value of the currently selected parameter. POSITION field: Current web position.
Page 93: Parameters
The offset is displayed in inches or millimeters. The default value is 0.000. Offset 2 – Not available on the EVO 150 O f f s e t 0 . 0 0 0 Offset 2 is typically used for setting a second guide point position in applications that require PLC control of guide Range: ±...
Page 94 Display Units U n i t s E N G L I S H This parameter specifies the units of measurement for all dimensional values. In ENGLISH mode all dimensional values are displayed in inches. In METRIC mode all U n i t s M E T R I C dimensional values are displayed in millimeters.
Page 95 Hidden H i d d e n This parameter can be configured to hide unused parameters. If a parameter is Hidden it cannot be selected Range: 0 to FFFFF or displayed. The value of this parameter is a bit-field and is displayed in hexadecimal (hex) format.
Page 96 Bit definitions: Bit number 19 18 17 16 15 14 13 12 11 10 Hex digit fifth fourth third second first Hexadecimal (hex) conversion: Bit-field Hex digit Example: Offset 2, Backlight, Hidden, Read-Only, and Start-up parameters are hidden Bit settings Hex digits Remote Station - Guide Point Adjust...
Page 97: Keypad Lock
Keypad Lock The Remote Station’s keypad can be Locked or Unlocked to control access to the parameters. This feature is typically used to prevent accidental or unauthorized changes to stored values and to simplify the menu by hiding unused parameters. When the keypad is Locked, the Hidden and Read-Only parameters are activated.
Page 98: Troubleshooting
Troubleshooting The following checklist has been provided to assist in the analysis and repair of potential trouble situations with the Remote Station. If a situation occurs that is not described in this list, contact AccuWeb for assistance. Problem Solution The display does not display any characters.
Page 99: Remote Station - Auxiliary
Remote Station - Auxiliary Remote Station - Auxiliary...
Page 100: Introduction
Guide Point Adjust Remote Station or Web Width Monitor Remote Station The Auxiliary Remote Station requires an interface cable and T-box assembly (CON 1000) to connect to these remote stations. Note: The Remote Station – Auxiliary cannot be used on EVO 150 controllers with the field bus option.. Product Specifications: •...
Page 101: Operation
Operation The Auxiliary Remote Station duplicates the front-panel display and keypad of the other installed remote station or digital line guide. At power-up, a software identification message is displayed for several seconds: R e m o t e S t a t i o n R M T 0 3 A R x x .
Page 102: Keypad Lock
Keypad Lock The Remote Station’s keypad can be Locked or Unlocked to control access to the parameters. This feature is typically used to prevent accidental or unauthorized changes to stored values and to simplify the menu by hiding unused parameters. When the keypad is Locked, the Hidden and Read-Only parameters are activated.
Page 103: Troubleshooting
Troubleshooting The following checklist has been provided to assist in the analysis and repair of potential trouble situations with the Remote Station. If a situation occurs that is not described in this list, contact AccuWeb for assistance. Problem Solution The display does not display any characters.
Page 104: Fieldbus Interface
Fieldbus Interface Fieldbus Interface...
Page 105: Introduction
1. Field installation of the Fieldbus interface card in the EVO 150 Controller: Verify that the power source is off and locked out. g) Install the Fieldbus interface card by pushing it firmly onto header P3 on the EVO 150 controller assembly.
Page 106: Programming Information
Programming Information The Fieldbus Interface card allows a PLC host to control the EVO 150 controller. The controller is configured by parameters summarized starting on page 20. Some of these parameters may be written by the host to change the system configuration or mode of operation and all of the parameters may be read by the host to monitor the system status.
Page 107 Output Array data format - overview: Output Array – data sent from host to EVO 150 Word Byte Function Servo Auto Manual Input A Input B Input C Center Operating Mode Super CL w/One Fusion Normal Auxiliary Null Command Center Osc.
Page 108 Output Array data format – detailed description: Output Array Word 0, Bytes 0 and 1 - Operating Mode Command Byte Function Value Action Performed Select Automatic mode. Auto No change. Select Servo-Center mode (move actuator to Servo-Center position). Servo Center No change.
Page 109 Output Array Word 0, Bytes 0 and 1 - Operating Mode Command - continued Byte Function Value Action Performed not used none Set the controller mode of operation to Centerline Mode with One Detector. CL w/One Refer to page 40 for more information about Centerline Mode with One Detector Detector.
Page 110 Output Array Word 1, Bytes 2 and 3 - Guide Point Offset Byte Value Action Performed Low byte Sets the guide point to the position indicated by this 16-bit value. 0-255 [0-FFh] High byte Refer to Table 1 on page 59 for the range of allowed values. 0-255 [0-FFh] Output Array Word 2, Bytes 4 and 5 - Servo Gain Byte...
Page 111 Input Array data format – overview: Input Array – data sent from EVO 150 to host Word Byte Function Super Servo CL w/One Fusion In Limit Out Limit Inhibit No Fault Center Center Detector Mode line Status Servo Auto Manual...
Page 112 Input Array data format – detailed description: Input Array Word 0, Byte 0 - Actuator and Operating Mode Status Function Value Status Indicated The actuator has retracted to the In limit position. In Limit The actuator is not at the In limit position. The actuator has extended to the Out limit position.
Page 113 Input Array Word 0, Byte 1 - Operating Mode Status Function Value Status Indicated The unit is in Automatic mode. Auto This mode not selected. The unit is in Servo-Center mode. Servo Center This mode not selected. The unit is in Manual mode. Manual This mode not selected.
Page 114 Input Array Word 3, Bytes 6 and 7 - Edge B Position Byte Value Status Indicated Lower byte This 16-bit value indicates the current position of the web in sensor B. 0-255 [0-FFh] Refer to Table 1 on page 59 for the range of allowed values. Upper byte 0-255 [0-FFh] Fieldbus Interface...
Page 115 Table 1: Guide Point Offset and Web Position ranges Guide Point Offset Web Position Sensor Sensor Model Range Range Type Number Value Value Value Value inches inches decimal decimal decimal decimal [mm] [mm] 1.5x3U 4043-XX, 3x3U 4050-XX, 0.064 16352 16416 0.255 16256 16511...
Page 116 • The Guide Point Offset columns in Table 1 on the previous page indicate the minimum and maximum values that can be sent to the controller to move the guide point. • When in SuperCenter-line mode the Guide Point Offset values, to be written, increase by 32768 [8000h].
Page 117: Appendix 1 / Ethernet/Ip Interface
The IP address, subnet mask, default gateway, hostname, and BOOTP enable/disable option of the EtherNet/IP card can be configured via the AccuWeb, Inc. IP Configuration Utility. Please contact AccuWeb, Inc. for the latest copy of this software and module configuration information.
Page 118: Appendix 2 / Profinet Io Interface
An IP address, a MAC address, and a station name. The IP address, subnet mask, default gateway, and station name of the PROFINET IO card can be configured via the AccuWeb, Inc. IP Configuration Utility. Please contact AccuWeb, Inc. for the latest copy of this software.
Page 119: Appendix 3 / Modbus/Tcp Interface
Modbus is a simple networking protocol that allows for control and data transfer between two industrial devices. The Modbus/TCP uses Ethernet. Modbus/TCP Addressing: The read command (EVO 150 to Fieldbus Master (host)) must use register 40001. The write command (Fieldbus Master (host) to EVO 150) must use register 41025. Fieldbus Interface...
Page 120: Service / Return Authorization
Please have the system model number and serial number available prior to your call or include it in your correspondence. Field service is available to assist in installation and/or troubleshooting. Contact AccuWeb for price and availability. Important: Before returning equipment to AccuWeb please verify that all mechanical and electronic components are secured for shipping.
Page 121: Restocking Policy
Restocking Policy The following is our restocking policy: Restocking Charge: The exchange or return of parts and/or equipment will be subject to inspection in seller’s plant. a) All returned parts will include a restocking charge. The only exception will be when the exchange is required because of mistakes by the seller.
Page 122 (1) year from date of delivery. On web guide systems installed by the buyer, AccuWeb, Inc. will replace or repair, at its option, any defective parts returned to AccuWeb, Inc., freight and customs duties prepaid, at no charge to the buyer.
Page 123 Installation Drawings Refer to these drawings to make installation easier: 1. Application drawing # AC-10302 This drawing shows the enclosure mounting hole pattern. 2. Application drawing #EC-10310 This drawing shows the control module mounting hole pattern. 3. Connection diagram #EC-10521 This drawing shows the field wiring of the system.
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AccuWeb EVO 150 Instruction Manual

EVO 150 Controller

Appendix 1 / Parameter Summary

Appendix 2 / Parameters Download/Upload

Appendix 3 / Centerline Guiding with One Detector

Appendix 4 / Super Centerline Guiding

Appendix 5 / Fusion Mode

Appendix 6 / Faults

Appendix 7 / Oscillation Function

Appendix 8 / Inhibit Input

Appendix 9 / PLC I/O Board

Appendix 10 / Serial I/O Board

Appendix 11 / Chaser-Follower Configuration

Pointsource™ and Widearray™ Edge Detectors

Accubeam 3 Digital Line Guide Sensor

Appendix 1 / Parameter Summary

Appendix 2 / Line Guide Test Pattern

Accuweb ® Linear Actuators

Remote Station - Guide Point Adjust

Remote Station - Auxiliary

Fieldbus Interface

Appendix 1 / Ethernet/Ip Interface

Appendix 2 / PROFINET IO Interface

Appendix 3 / Modbus/Tcp Interface

Service / Return Authorization

Restocking Policy

Quick Links

Troubleshooting

Need help?

Questions and answers

Related Manuals for AccuWeb EVO 150

Summary of Contents for AccuWeb EVO 150

Table of Contents