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Gain Electronic SAGA1-L40 Installation & Operation Manual

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INSTALLATION &
OPERATION
MANUAL
Gain Electronic Co., Ltd.

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Summary of Contents for Gain Electronic SAGA1-L40

  • Page 1 INSTALLATION & OPERATION MANUAL Gain Electronic Co., Ltd.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Chapter 1 Warranty Chapter 2 Precautions Of Operation Chapter 3 Standard Accessories Chapter 4 Operation Chapter 5 PC Software Installation and Operation Guide Chapter 6 The relationship of the relays, commands & cable outputs APPENDIX Function Setting (Defined by Customer) SAGA1- L40 Passive Antenna Output of COM &...

  • Page 3: Warranty

    Chapter 1. Warranty 1-1 Warranty Gain Electronic Co., Ltd. guarantees that this product meets its published specifications at the time of shipment from the factory. Under proper installation it should work as expected. 1-2 Warranty Period This equipment is warranted against defects in material and manufacturing for a period of one year from the date of shipment.

  • Page 4: Precautions Of Operation

    Chapter 2. Precautions of Operation 2-1 Precautions: Please carefully read the manual before operating this device. Never dismantle the equipment by any unauthorized personnel, or equipment may be damaged. This manual is for reference only. Pleases consult your distributor for further assistance.

  • Page 5: Standard Accessories

    Chapter 3. SAGA1- L40 Standard Accessories When you get a standard and full set of SAGA1-L40 system, it includes the following items: (2) Receiver (1) Transmitter (3) Belts (4) Manual & Wiring Diagram...

  • Page 6: Operation

    Chapter 4. Operation 4-1. SAGA1- L40 Transmitter Emergency Rotary Key Stop button Selected Switch #2 Selected Switch #1 Joystick #2 Joystick #1 Pushbutton Pushbutton (R1) (R0/Start)
  • Page 7 4-2. SAGA1-L40 Receiver Wiring Diagram of Control Contact Cable Assemble #2 Cable Assemble #1...
  • Page 8 4-3. General Operation 1) Turn on the main power switch of the equipment (Crane). 2) Install four AA size batteries in the transmitter make sure the “+”and “-” direction are correct. 3)Rotate “EMS” mushroom clockwise 45∘and pull out. 4)Turn the rotary key clockwise to "ON" position, then press the “Start” pushbutton to Power-On.
  • Page 9 1. Insert the six pins female plug of copier into the male socket inside the TX or RX of SAGA1-L40. 2. For copying and saving the data from TX or RX, put on the magnetic key onto the receptor to connect; for transferring the saved data from copier to TX or RX, release the magnetic key from the receptor.
  • Page 10 Instructions: (1). Pry up the crystal unit with a flat screwdriver. (2). Remove the crystal unit from the system. (3). Use a needle nose pliers to straighten both pins of the new crystal unit. (4). Insert the new crystal unit vertically into the PC board. (5).
  • Page 11 4-6. Receiver Voltage Selections There are four input voltages available for the SAGA1-L40 as follows: 48/110VAC 48/220VAC 110/220VAC 220/380VAC. Please disconnect the Rx’s power, select the proper voltage and plug inthe connector. Switch the plug to choose voltage...

  • Page 12: Pc Software Installation And Operation Guide

    Chapter 5. PC Software Installation and Operation Guide 5-1. Software Installation: 1) Open CD-ROM of your computer and insert SAGA1- L40 PC software CD, the program will run automatically. Select English Version or Chinese Version then Click “Ok” to proceed installing, “Cancel” to exit. Remark: USB driver must be installed at first time of using USB connect cable, please click the bottom line of dialogue “...
  • Page 13 3) Click “Finish” to end the installation, then remove the CD from the CD-ROM. The program will add a shortcut on your desktop. 5-2. Software Operation and Function Setting 1) To activate the program, either double click on the desktop shortcut for SAGA1- L40 software, or from the “start”...
  • Page 14 2) Default , Function, and Customer Info page of the program Select Com Port/About Print/Preview Connection Program Diagram Write Data Read Data Open File Save File Pushbutton/ Selected Switches corresponding Relay Click here to next page...
  • Page 15 2-1) Function page of the program It is a functional page used to modify the settings on pushbuttons, selected switches, and joysticks. By modifying the function page, it will meet the needs of all kind of applications, and make operating remote controller easier. (For more details please refer Appendix .) 2-2) Customer Info Page This page provides the basic information of end users &...
  • Page 16 2-3) Read Data Getting the function settings were set by factory before shipping. Use RS232 or USB cable connecting Transmitter or Receiver to the computer, click “Read Data” to retrieve the setting, then click “OK” to see the result. Read Data 2-4) Write Data Updating with new date into Transmitter or Receiver.
  • Page 17 2-5) Save File After the function setting changed (refer to Appendix), either to save the setting data to computer hard disk or write it to transmitter or receiver. To save the data, click “Save File”, after destination chosen and file name typed, click “Save”.
  • Page 18 2-7) Select Com Port / About Program Select Com Port – Providing available COM port selections as Transmitter or Receiver connected with PC. About Program- showing the current version of software is being used (reference only) 2-8) Print/Preview Connection Diagram Print: allows users print out the current page showing on the monitor.
  • Page 19 Preview connection diagram Fig. 2-8-1...

  • Page 20: The Relationship Of The Relays, Commands & Cable Outputs

    Chapter 6 The relationship of the relays, commands & cable output 6-1. Pushbuttons/ Selected switches; Joysticks operation 1). Pushbuttons/ Selected switches For knowing Pushbuttons and selected switches what corresponding relays are, users can directly refer to “ corresponding Relay” on function setting page.
  • Page 21 2). Joysticks operation In any axial movement of Joystick#1 and Joystick #2, users can manipulate the relay configuration via software that joysticks could be arbitrarily set at any speed. For example, as Fig. 6-1-2 shown, when operating the Joystick “1Y North” to 1-speed the RY7 energizes;...
  • Page 22 1). The total number of relays of SAGA1- L40 and the fixed relay figure(s) on Pushbuttons & Selected Switches: SAGA1-L40 provides totally 40 relays (RY01 to RY40). Among these 40 relays, an individual pushbutton can only be entitled one relay; Selected switches (SWA, SWB) own 2 relays respectively;...
  • Page 23 2). The number of being used relay(s) of Pushbuttons and selected switches should always be determined initially. As the number of being used relay on pushbuttons & selected switches has been finalized, then the remaining relay(s) will be available assigned to axes of joystick #1 &...
  • Page 24 Priority than Y-Axis of Joystik#2 ) Please refer Fig. 6-4-1, Fig.6-4-2, Fig.6-4-3, Fig.6-4-4, Fig.6-4-5. Fig. 6-4-1 Fig. 6-4-2 Fig.6-4-3 Fig.6-4-4 Fig.6-4-5...
  • Page 25 6-5. Illustration B 1). Hypothetical Conditions: More specifically, the same scenario with Illustration A except selected switches wouldn’t be used (4 additional relays instantly remained). 2). The result of Relay Configuration: Joystick #2 Y-Axis would entitle two additional relays, Relay27 to Relay38, in order to satisfy the 12-relay requirement, then rest of two remaining relays would be entitled by Joystick #2 X-Axis, Relay 39 and Relay 40.
  • Page 26 APPENDIX A-1. Function & Relay configuration by software 1). “1Y/1X/2Y/2X” Function Setting: Item Title Content Description (1Y)/(1X)/(2Y)/(2X) 1. (1Y)/(1X)/(2Y)/(2 (1Y)/(1X)/(2Y)/(2X) N/A: Relay Counter X) N/A Each axis of “Joystick #1”and “Joystick # 2” 2. (1Y)/(1X)/(2Y)/(2 can reach 0. Relay configuration can be Choose arbitrarily set by software at any speed.
  • Page 27 Switch 1 EM S Control 1.1A/1B Control by EMS Control by EMS: means that the relay 2. 1A/1B Bypass EMS relating to SW1A, SW1B selected switch is controlled by Emergency Stop button or emergency stop signal. Bypass EMS: means that the relay relating to SW1A, SW1B selected switch will not be controlled by Emergency Stop Button or emergency stop signal.
  • Page 28 3). “R0/R1” Pushbutton Function Setting: Item Title Content Description Button Normal: The relative relay is “on” when the Function START pushbutton is pressed and held, on the other 1. Normal 1.Normal hand the relative relay is “off” when the 2. Toggle 2Toggle pushbutton is released.
  • Page 29 4). TX Function Setting Item Title Content Description Transmit 1. Non-continuous Non-continuous: After “Power- On”, the Mode 2. Continuous Never T ransmitter will work when operate Joystick or the pushbutton is pressed. Using this 3. 30 sec. to 10 min. mode can save the power of Transmitter.
  • Page 30 5). Rx Function Setting: Item Title Content Description Passive Act 1. Relay-off Passive Act: The function of this item is 2. Power-off used to set the reaction of R eceiver when no command signal received from T ransmitter in certain time (the default time is 0.5 second).
  • Page 31 A-2. Passive Antenna Application: To improve radio reception quality under certain severe environmental such as tower crane, long-range conveyor, tunnel, and elevator etc, installing external passive or dipole antenna may be required. (1) Connector (2) Receiver RF module 1. Remove original antenna from RF module. 2.
  • Page 32 A-3. Output of COM & Relay 1). The CN1~CN19 (3.96 mm male connector) on the relay module is output connection for relay. The label indication on the relay module must be followed for wiring The standard relay is based on NO (normally open) type relay (SDT-S- 112LMR).