Advantech AWMT Installation And Operation Manual

Advantech AWMT Installation And Operation Manual

Hub-mount solid state transceivers
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INSTALLATION AND OPERATIONS MANUAL
HUB-MOUNT
SOLID STATE TRANSCEIVERS
AWMT
PM AWMT REV. 22

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Summary of Contents for Advantech AWMT

  • Page 1 INSTALLATION AND OPERATIONS MANUAL HUB-MOUNT SOLID STATE TRANSCEIVERS AWMT PM AWMT REV. 22...
  • Page 2 This ADVANTECH AMT™ product is warranted against defects in material and workmanship for a period of 2 years from the date of shipment. During the warranty period, ADVANTECH AMT™ will, at its option, either repair or replace products that will prove to be defective.
  • Page 3: Table Of Contents

    AWMT CONTENTS 1. SAFETY ..........................6 2. PACKING LIST ........................8 SINGLE UNIT PACKING LIST..................8 3. GENERAL INFORMATION....................10 4. MAJOR SUBSYSTEMS AND THEIR FUNCTIONS ............11 INTRODUCTION ......................11 DESCRIPTION........................ 11 UNIT MAJOR COMPONENTS ..................11 4.3.1 IF to L-Band Up-Converter Module ................. 15 4.3.2...
  • Page 4 AWMT BASIC OPERATING PROCEDURE ................30 AUTOMATIC LEVEL CONTROL (ALC) ..............32 USING THE AWMT SOFTWARE ................33 8.5.1 Using the RS-232 Interface ..................33 8.5.2 Using the RS-485 Interface ..................40 9. MAINTENANCE........................41 PREVENTIVE MAINTENANCE................... 41 MECHANICAL PREVENTIVE MAINTENANCE............41 COOLING FAN CHECK ....................
  • Page 5 AWMT FIGURES 1: P (C-B )..................12 IGURE RODUCT UTLINE 2: P ) ................... 13 IGURE RODUCT UTLINE 3: B ) ................. 14 IGURE LOCK IAGRAM INGLE 4: T (C-B ) ..............21 IGURE YPICAL ONNECTOR AYOUT 5: T )..............22...
  • Page 6 AWMT TABLES TABLE 1: PACKING LIST FOR AWMT TRANSCEIVER ............8 TABLE 2: CONNECTORS......................21 TABLE 3: RELAY INTERFACE – PIN ASSIGNMENT............22 TABLE 4: RS-232 INTERFACE – PIN ASSIGNMENT............23 TABLE 5: RS-485 INTERFACE – PIN ASSIGNMENT............24 TABLE 6: ENVIRONMENTAL CONDITIONS ................ 26 TABLE 7: SERIAL INTERFACE RS-232 CONNECTION INFORMATION ......
  • Page 7: Safety

    AWMT 1. SAFETY To prevent the risk of personal injury or loss related to equipment malfunction ADVANTECH AMT™ uses the following symbols for safety related information. For your own safety, please read the information carefully BEFORE operating the equipment. Symbols used in manual: WARNING! This indicates a hazardous procedure that could result in serious injury or death if not performed properly.
  • Page 8 The permissible levels of exposure are quite low compared to the power levels of the transceivers built by ADVANTECH AMT™ (e.g. less than 10 mW versus 20 to 500 W delivered by various units). The permissible levels are currently being studied by a number of organisations.
  • Page 9: Packing List

    AWMT 2. PACKING LIST 2.1 SINGLE UNIT PACKING LIST TABLE 1: PACKING LIST FOR AWMT TRANSCEIVER Item Quantity Description Part # Installation and Operating Manual PM AWMT Rev. 22 Transceiver, model AWMT See specifications Connector circular MIL C-5015, straight cable plug, 3...
  • Page 10 AWMT TABLE 1: PACKING LIST FOR AWMT TRANSCEIVER (Continued) Item Quantity Description Part # ITEMS BELOW ARE FOR RF INPUT PORTS TERMINATED WITH CPR-229 FLANGE Waveguide Gasket WR-229 705-229000-001 #10-32 x 1/2” Mach screw hex head 18-8 Stainless 802-103290-001 Steel (SS)
  • Page 11: General Information

    3. GENERAL INFORMATION This manual contains information that describes the installation, operation and maintenance procedures for the hub-mount (outdoors) Solid State Transceiver, model AWMT. Because specialized training is required for some phases of installation and operation, this manual is directed only to trained personnel. Warnings appear at the appropriate points to caution all users of potential RF and high-voltage hazards.
  • Page 12: Major Subsystems And Their Functions

    This Section describes how the hub-mount (outdoors) solid state transceiver functions. 4.2 DESCRIPTION The AWMT is an outdoor unit intended for mounting near the hub of an antenna (see Figure 1 at page 12 and Figure 2 at page 13). The unit incorporates a weather resistant enclosure that houses several electronic modules and a cooling system that protects the electronic components from overheating.
  • Page 13: Figure 1: Product Outline

    AWMT Figure 1: Product Outline (C-Band)
  • Page 14: Figure 2: Product Outline

    AWMT Figure 2: Product Outline (Ku-Band)
  • Page 15: Figure 3: Block Diagram

    AWMT THERM RV_PWR RS-485_PM FW_PWR MUTE_PA MUTE_L-IF ALM_L-IF ALM_L-RF ALM_PA ALM_IF-L RS-485_PA RS-485_L-RF MUTE_PA ALM_PA RS-485_IF-L +12 V RS-485_PA -9 V -9 V +12 V RS-485_L-IF RS-485_RF-L ALM_RF-L MUTE_RF-L RS-485_L-RF ALM_L-RF +12 V -9 V +12 V RS-485_IF-L -9 V...
  • Page 16: If To L-Band Up-Converter Module

    L-Band carrier. Incorporated into the module is an attenuator with a 20-dB adjustable range. The attenuator is used to adjust transmit (Tx) gain of the AWMT. The synthesiser within the module contains an out of lock protection circuitry that prevents the L-Band carrier from shifting in frequency.
  • Page 17: Power Amplifier Module

    AWMT 4.3.4 P OWER MPLIFIER ODULE The Power Amplifier Module amplifies the RF signals arriving from the L/RF up-converter module. Temperature sensors are installed at the module’s hot spots to prevent the RF devices from overheating and operating at temperatures exceeding 85ºC.
  • Page 18: Main Controller Board

    4. Current of +12 VDC supply is out of range. 5. Load VSWR at RF output port (transmit path) exceeds 3.0:1. The Tx path of the AWMT continually monitors the internal temperature and the current consumption. It also has an automatic shutdown feature to prevent operation at excessive temperatures.
  • Page 19: Power Supply

    AWMT 1. Leaving unconnected pins G and H of the Relay interface (see Section 5.1 at page 19). 2. Sending a mute command in terminal mode through the serial interface. This feature is useful if the user wishes to perform a maintenance check or to check out the transmission system.
  • Page 20: Interfaces

    2. RS-232 Interface: This interface offers the operator essential monitoring and control of the transceiver using a PC with Term95 or HyperTerminal communications programs. 3. RS-485 Interface: This interface offers the complete monitoring and control of the AWMT transceiver through the RS-485 serial communication port in packet mode. The system may be connected to a Monitor &...
  • Page 21 Pins G and H of the connector are input lines, allowing the user to mute or un-mute the RF transmit path of the AWMT. Pins J and H of the connector are input lines, allowing the user to mute or un-mute the RF receive path of the AWMT.
  • Page 22: Figure 4: Typical Connector

    AWMT TABLE 2: CONNECTORS Connector Function Description Mating Connector (J1) Tx In IF Input N - Type (F) N - Type (M) N – Type (F) Low Power Output N – type (M) WR 75 (Flat) Ku-Band WR 75 (grooved)
  • Page 23: Figure 5: Typical Connector

    AWMT Figure 5: Typical Connector Layout (Ku-Band) TABLE 3: RELAY INTERFACE – PIN ASSIGNMENT Signal Name Description Normal closed contact of the Tx ALARM Form - C relay. Tx AL-NC Pin A closed to pin B indicates ALARM in the transmission path.
  • Page 24: Rs-232 Interface

    AWMT using any PC terminal software. An IBM compatible personal computer can be connected to this port. The interface uses a 6-pin circular connector mounted on the AWMT enclosure. The type of mounting connector is listed in TABLE 2 at page 21 and the location is shown in Figure 4 at page 21 and in Figure 5 at page 22.
  • Page 25: Redundant Interface

    The Redundant Interface connections are made with a 26-pin circular connector mounted on the AWMT enclosure. The connector location is shown in Figure 4 at page 21 and in Figure 5 at page 22. A redundant system cable is provided with the redundancy kit that provides the interconnection between the two AWMT units and the waveguide switches.
  • Page 26: Unpacking And Installation

    Mechanical, RF and electrical installation TABLE 2 at page 21 lists all of the mounting connectors used by the AWMT unit and their corresponding mating connectors. Figure 4 at page 21 and in Figure 5 at page 22 show the location of the mounting connectors.
  • Page 27: Environmental And Adequate Ventilation Considerations

    LECTRICAL NSTALLATION 1. Bolt the AWMT on to the antenna hub by using the six mounting holes provided by the enclosure, see Figure 1 at page 12 and Figure 2 at page 13. 2. For AWMT units equipped with a waveguide flange at the RF output port:...
  • Page 28 The recommended torque is 30 in-lbs for the screws. 7. For AWMT units equipped with an N type female connector at the RF output port, connect to the port a transmission line equipped with an N type male connector.
  • Page 29: Table 7: Serial Interface Rs-232 Connection Information

    (J5) of the AWMT. CAUTION! Ensure that the proper pin is selected for AC (or DC) operation. Applying power on the wrong pin may permanently damage the AWMT necessitating factory repair. Refer to TABLE 8 below for the correct pin assignment.
  • Page 30: Pre-Power And System Checkout

    Microwave Power Transceivers. Inappropriate use of the AWMT may cause serious injury to the operator or may result in damage of the unit. Do not attempt to operate the AWMT before becoming thoroughly familiar with the contents in this Section.
  • Page 31: Operation

    Do not operate the transceiver if the RF output connector is not connected to a load. Please note that an AWMT failure due to the above condition will be attributed to abuse or neglect and will not be covered by the standard warranty.
  • Page 32 J and H (to un-mute the receive path). 5. Ensure that the IF input signal is being applied to the Tx In port of the AWMT. 6. Adjust the frequencies of the transmission and receive paths in MHz.
  • Page 33: Automatic Level Control (Alc)

    AWMT 8.4 AUTOMATIC LEVEL CONTROL (ALC) The unit has Automatic Level Control feature (ALC) that will keep the Tx output level at a previously set value. Normally the unit should work with 10 dB less gain (set by operator) than the maximum gain, in ALC mode and at an output power 3 to 15 dB back-off from P1dB.
  • Page 34: Using The Awmt Software

    NOTE: The micro-controller determines automatically whether the unit is functioning alone or in a 1:1 redundant system. 5. If necessary, to change the status of the AWMT, use the commands listed in TABLE 10 at page 37. NOTE: At start up the AWMT is in the hand-held Terminal Mode. To change to PC Mode, type ‘t2’...
  • Page 35: Figure 6: Rs-232 Terminal

    AWMT Figure 6: RS-232 Terminal Mode Display...
  • Page 36: Table 9: Rs-232 Menu Item Definition

    Indicates the position of the unit A or B. (1:1 redundant system only). Name Indicates the name of the AWMT. Indicates the serial address of the AWMT main controller (in hex). Current Indicates the 12 VDC current consumption of the AWMT, in amperes.
  • Page 37: Figure 7: List Of Commands

    AWMT Figure 7: List of commands (after pressing h- Help) in Terminal Mode Display...
  • Page 38: Table 10: Computer Terminal Commands For Rs-232 Interface

    Allows for the adjustment of the receiving frequency of the AWMT in Set Rx freq MHz. Allows for the adjustment of the receiving gain of the AWMT in dB. Set Rx gain (Rx gain range 60 to 80 dB) Serial number Displays the serial number of the AWMT.
  • Page 39 Rx freq shift Displays the frequency of the transmission path Local Oscillator. Tx freq shift Allows the AWMT to go into the download mode. download The gain read on the LNB is supplied to the system, in order to compute the LNB Gain Set overall Rx Gain.
  • Page 40 AWMT 8.5.1.1 Downloading the Customer Supplied Software If it is required to change the internal software features, then download the supplied software as follows: 1. Create a new folder in the hard drive of a PC. 2. From the supplied source, copy the file “dlapp2000.exe” and the file with extension “.hex”...
  • Page 41: Using The Rs-485 Interface

    AWMT 8.5.2 U RS-485 I SING THE NTERFACE In order to use this interface, refer to Section 10 APPENDIX A: RS-485 SERIAL COMMUNICATION PROTOCOL at page 42.
  • Page 42: Maintenance

    9.3 COOLING FAN CHECK The AWMT is forced-air cooled, using a single fan. The cooling fan is located at the bottom shroud. Verify that the fan is operating smoothly. Any suspect noise may indicate a worn fan that must be replaced. Check for debris or dust in the fan intake and in all openings on the unit.
  • Page 43: Appendix A: Rs-485 Serial Communication Protocol

    AWMT 10. APPENDIX A: RS-485 SERIAL COMMUNICATION PROTOCOL The protocol described in this Section is used for the interconnection between the AWMT and the user’s monitoring and control system. The protocol supports the 4-wire RS-485 interface using the communication set-up 9600.N.8.1.
  • Page 44: Table 11: Command To Transceiver

    AWMT TABLE 11: COMMAND TO TRANSCEIVER Response: 2, 3, 4, 5 & 6 Description 3, 4, 5 & 6 bytes byte bytes 0x01 0xAA, 0xAA, 0xAA, Request condition status See TABLE 12 0xAA 0x2A 0x5A – mute Tx 0xA5 – unmute Tx...
  • Page 45: Response To Commands From Slave To Master

    AWMT 10.3 RESPONSE TO COMMANDS FROM SLAVE TO MASTER For command 1 (request condition status) the response is given in the following table. TABLE 12: CONDITION STATUS RESPONSE byte byte byte byte byte Tx status 1-on, 0-off Rx status 1-on, 0-off...
  • Page 46: Table 13: Read Identification Response

    AWMT TABLE 13: READ IDENTIFICATION RESPONSE byte byte byte byte byte 1- Rx spectrum inv 0x00 – N/A 1 – Up 0- not Rx spectrum inv 0x01 – 70 to L 1 – ALC On 1 – Down 0x02 – 70 to C 0 –...
  • Page 47: Table 15: Unit Status And Switch Position Response

    AWMT TABLE 15: UNIT STATUS AND SWITCH POSITION RESPONSE byte byte byte byte byte 1- Tx alarm; 1- Rx alarm; 1- Consumption 1-Tx W/G 1–B; 0-A switch alarm 0-Tx O/K 0-Rx O/K current alarm Tx 1-unmute; 1- Reflected 1-Rx W/G...
  • Page 48: Appendix B: Safety And Emc Compliance

    AWMT 11. APPENDIX B: SAFETY AND EMC COMPLIANCE ADVANTECH AMT™ products are compliant with following standards: SAFETY: IEC 60950-1 second edition 2005 EMC: EN301489-1 2004 (EMC for radio equipment and services, common technical requirements): EN 55022: 1998 / A1: 2000 - Class A EN61000-4-4 Transient/burst 0.5kV Signal Lines, 1 kV Power Lines...
  • Page 49: Annex C: Specifications For 250 W C-Band Transceivers Model Awmt-C250-Dre (P/N 1T0-11G110-6B0)

    AWMT 12. ANNEX C: SPECIFICATIONS FOR 250 W C-BAND TRANSCEIVERS MODEL AWMT-C250-DRE (P/N 1T0-11G110-6B0) The Transceivers specified herein are capable of meeting or exceeding the performance specifications listed in the following table over frequency range, operating temperature and line voltage variation, unless otherwise specified. The units will meet all RF performance specifications within thirty minutes of application of prime power.
  • Page 50: Table 17: Receiver Specifications

    AWMT Receiver TABLE 17: RECEIVER SPECIFICATIONS Specification Conditions Value/Limits Rx Input Frequency Range 3.400 to 4.200 GHz 35 °K typical Rx Input Noise Temperature Rx Frequency Adjustment Step 1 MHz Rx Signal Range ±18 MHz Rx Gain Linear mode 80 dB, typ at maximum set gain...
  • Page 51: Table 18: Mechanical Specifications

    AWMT TABLE 18: MECHANICAL SPECIFICATIONS Physical Dimensions See Figure 8: Product Outline (C-Band 250W) at page 51 and Figure 9: Connector Layout (C-Band 250W) at page 52 Approximate Weight 62 lbs (28 kg) Mounting Requirements See Figure 8: Product Outline (C-Band 250W) at page 51...
  • Page 52: Figure 8: Product Outline

    AWMT Figure 8: Product Outline (C-Band 250W) – DC Line (48 V) Unit...
  • Page 53: Figure 9: Connectorl

    AWMT Figure 9: Connector Layout (C-Band 250W) – DC Line (48 V) Unit...
  • Page 54: Figure 10: Product Outline

    AWMT Figure 10: Product Outline (Ku-Band Low Power)
  • Page 55: Figure 11: Typicalc

    AWMT Figure 11: Typical Connector Layout (Ku-Band Low Power)
  • Page 56: Figure 12: Product Outline

    AWMT Figure 12: Product Outline (Redundant System, Ku-Band Low Power)
  • Page 57: Figure 13: Product Outline

    AWMT Figure 13: Product Outline Side View (Redundant System, Ku-Band Low Power)
  • Page 58: Figure 14: Mounting Of A

    AWMT Figure 14: Mounting of a Low Power Transceiver on Feed Support...
  • Page 59: Figure 15: Outlined

    AWMT Figure 15: Outline Drawing of C-Band Light Weight 60W C-Band Transceiver...
  • Page 60: Figure 16: Connectors Of

    AWMT Figure 16: Connectors of Light Weight 60W C-Band Transceiver...
  • Page 61: Figure 17: Outlined

    AWMT Figure 17: Outline Drawing of C-Band 10W C-Band Transceiver...
  • Page 62: Figure 18: Connectors Of

    AWMT Figure 18: Connectors of 10W C-Band Transceiver...
  • Page 63: Figure 19: Proposed Gui

    AWMT Figure 19: Proposed GUI for RS-485 Communication (transceiver single unit)
  • Page 64: Figure 20: Rs-232 Terminal

    AWMT Figure 20: RS-232 Terminal Mode Display for Redundant System...
  • Page 65: Figure 21: Proposed Gui

    AWMT Figure 21: Proposed GUI for RS-485 Communication (transceiver redundant system)

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