Kubota 28131501 Operator's Manual
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Kubota 28131501 Operator's Manual

Kubota 28131501 Operator's Manual

Z400 kommander pro 48 inch, 54 inch & 60 inch decks
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P P P P P P
P P
P
P P
PECO
PECO
PECO
PECO
PECO
MODEL YEAR:
2016-NEWER
MANUAL PART#: Q0514
R
R R
Z400 Kommander Pro
48", 54" & 60" DECKS
OPERATOR'S MANUAL
ASSEMBLY
OPERATION
PTO-X DRIVEN - GRASS
COLLECTION SYSTEM
Model# 28131501
MAINTENANCE
FIRST RELEASE - MAY 2017

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  • Page 1 P P P P P P PTO-X DRIVEN - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM Model# 28131501 Z400 Kommander Pro MODEL YEAR: 2016-NEWER 48”, 54” & 60” DECKS OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE FIRST RELEASE - MAY 2017...

  • Page 2: Table Of Contents

    GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Lower Hose To Blower Cone Installation - - - - - - - - - 16 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Lower Hose To Boot Installation - - - - - - - - - - - - - - 16...

  • Page 3: Safety Alert Symbols

    SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating.

  • Page 4: Warranty

    PECO LIMITED WARRANTY FOR NEW PRODUCTS A. WHAT IS UNDER WARRANTY? PECO extends the following warranties to the original purchaser of each new PECO consumer product subject to the following limitations. 1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the defect appears within 12 months from the date of delivery of the product to the original purchaser.

  • Page 5: Introduction And Description

    Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a PECO customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf.

  • Page 6: Installation For Use

    Section II - INSTALLATION FOR USE Preparation Of Mower Once the Engine Pulley Bushing is attached, align the NOTE: The mower deck PTO belt must be removed Engine Pulley center cutout to the bottom of the Engine from the electric clutch before continuing with the Pulley Bushing.

  • Page 7: Rear Mount Plate & Mount Arm Assy Installation

    Rear Mount Plate & Mount Arm Assembly Installation To install the Rear Mount Plate (Item #1), first remove (3) existing metric fasteners (Item #8) from the mower’s upper bumper tube as shown below. Once removed, align Rear Mount Plate to the mower’s upper bumper tube and loosely reattach the previously removed metric fasteners (Item #8).

  • Page 8: Pto Drive Assy

    PTO Drive Assembly Once the Mount Arm Assembly is installed and secured to the mower, assemble the Drive Assembly P#(A2061_01), Belt Guard Assembly P#(A2069_02) & Idler Mount Assembly P#(A2067_02). First, attach the Belt Guard Assembly P#(A2069_02) to the Drive Assembly P#(A2061_01) using (2) 1/4”-20 x 5/8” Carriage Bolts P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014).
  • Page 9 PTO Drive Assembly (Continued) Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) P#(K1191), (1) 3/8”-16 x 1” Carriage Bolt (B) P#(K1182) and (2) 3/8”-16 Ny-Flange Lock Nuts P#(K2038). Refer to Figure B. Leave Bolts Loose (Note: Orientation of bolts A &...

  • Page 10: Drive Assembly And Belt Installation

    Drive Assembly and Belt Installation (Note: It is recommended that someone assist during this step.) Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages. Once in place, turn Lock Handle clockwise until tight. Next, feed the AK79 Belt P#(M0313) between the Belt Guard and the Idler Mount Assembly.

  • Page 11: Blower Cone Installation

    Blower Cone Installation Thread (1) 5/16”-18 Jam Nut P#(K0120) onto each end of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) as shown in Figure A. Figure A Thread (1) Jam Nut Onto Each 5/16”-18 Bolt Now partially thread (1) bolt into each of the two threaded bosses located on the Blower Housing. Place 8”...

  • Page 12: Boot Kit Installation

    Step 7 - Tighten all hardware at this time. Item # Part # Desc. Qty. E0031A Boot w/ Decal / Kubota A1121 Boot Plate Assy. A2118 Deck Plate Assy.

  • Page 13: Lower Mount Tube Installation

    Lower Mount Tube Installation Secure the (2) Lower Mount Tubes (Item #1) to the Rear Mount Plate using (2) 5/16”-18 U-Bolts (Item #2) and (4) 5/16”-18 Ny-Flange Lock Nuts (Item #5) PER TUBE. Refer to Figure A. Upper Frame Assembly Installation Position the Upper Frame Assembly (Item #6) above the Lower mount tubes as shown in Figure A Slide the Upper Frame Assembly down onto the Lower Mount Tubes and secure using (2) Clevis Pins (Item #4) and (2) Hair Pin Clips (Item #3).

  • Page 14: Top Assy To Upper Frame Assy Installation

    Top Assembly To Upper Frame Assembly Installation Align the Top Assembly Pivot Holes to the Upper Frame Assembly. See Figure A below. Before fastening, pull Rubber Dust Guard outward to seal against Upper Frame Assembly (towards the mower’s operator seat). Fasten the Top Assembly to the Upper Frame Assembly using (2) 5/16”-18 x 2-1/2”...

  • Page 15: Hinge Kit Assy Installation

    Hinge Kit Assembly Installation Assemble the Hinge Kit using (1) Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS P#(K1156), (1) 5/16”-18 Ny- Flange Lock Nut P#(K2516), (3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer P#(S0006), (2) Extra Heavy 5/16” Fender Washers P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave the nuts loose enough to allow fluid movement of the top when opening and closing.

  • Page 16: Length Of Hose Adjustment

    Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a Hose Clamp P#(J0080) over both ends of the them on your machine.

  • Page 17: Bag Assy

    Bag Assembly First, take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening. Next, rotate the Bag around the Bag Ring (1) full turn (360 degrees) until the Bag Ring Split Ends and the Bag Seam Opening are positioned on the same side.

  • Page 18: Safety Interlock Wiring Harness Installation

    Safety Interlock Wiring Harness Installation Follow the steps below to correctly install the Safety Interlock Wiring Harness to the mower. Part # Description Quantity P0275 Wiring Harness w/ PTO Switch J0245 Zip-Tie B1029 Switch Mount Route Depicted Harness Route Depicted Harness WARNING Male/Female Brake Switch Male/Female Brake Switch...
  • Page 19 Safety Interlock Wiring Harness Installation (Continued) Disconnect Mower’s Disconnect Mower’s Engine Connector Engine Connector Interconnect Harness Interconnect Harness Engine Connectors Engine Connectors Attach Harness Ground Attach Harness Ground Terminal Underneath Terminal Underneath Previously Removed Previously Removed Bolt Head Bolt Head Remove Bolt From Top Remove Bolt From Top Side Of Mower’s Engine...
  • Page 20 Safety Interlock Wiring Harness Installation (Continued) Continue Routing Continue Routing Continue Routing Continue Routing Harness Clutch Harness Clutch Harness Clutch Harness Clutch Connector Through Connector Through Connector Towards Connector Towards Mower’s Chassis Mower’s Chassis PTO Drive Clutch PTO Drive Clutch As Shown As Shown Connector...

  • Page 21: Impeller Blade Removal/Replacement

    Impeller Blade Removal/Replacement To Remove: First remove the 5/16”-24 x 1” HHCS P#(K0428) (#1), Taper Lock Bushing Washer P#(K0284) (#3), (2) 5/16 Flat Wahers P#(K0042) and Spacer Bushing P#(S0159) (#4) from the Taper-Lock Bushing P#(S0157) (#5). Next remove the (2) 1/4”-20 x 1” HHCS (#2) and place them into the threaded holes of the Taper-Lock Bushing (#5).

  • Page 22: Weight Kit Installation

    Weight Kit Installation Step 1 - Position (#2) Base Under Caster Tubing w/ Opening Towards Caster Fork. Step 2 - Position (#3) Clamp On Top Of Caster Tubing w/ Opening Towards Caster Fork. Step 3 - Align (4) Holes In (#3) Clamp To Holes In (#2) Base Step 4 - Loosely Fasten (#3) Clamp To (#2) Base Using (4) (#4.1) 5/16"-18 x 3"...

  • Page 23: Exploded Views & Parts List

    A2127 Mount Arm Assembly Item # Part # Desc. Qty. A2117 Mount Arm Sub-Assy. J0009 Adjustable Handle 1/2"-13 x .59 Male J0013 Nylon Flat Washer 1/2" x .750" OD Grade 6/6 J0020 Knob Plunger Pin 1/2"-13 K0027 Flat Washer 1/2" / .787 OD x .512 ID x .090 T...
  • Page 24 A2092 Idler Arm Assembly Item # Part # Desc. Qty. A2070_01 Idler Arm Weldment K1467 Flat Washer M6 x 12mm OD J0801 1/4"-28 Zirc Fitting A2067_02 Idler Mount Assembly Item # Part # Desc. Qty. B0958_02 Idler Mnt Pl K2038 Ny-Flange Lock Nut 3/8"-16 K1463 Flat Washer .720 ID x 1.500 OD x .250 T...
  • Page 25 A2058 Gearbox Sub-Assembly Item # Part # Desc. Qty. M0002 Gearbox K0428 HHCS 5/16"-24 x 1" GR8 K0043 Lock Washer 5/16" N0002 Pillow Block Bearing 7/8" K0035 Set Screw 5/16"-18 x 1/4" Cup Point J0272 Woodruff Key #9 A2048 Clutch Flange Assy...
  • Page 26 A2059_01 Clutch Sub-Assembly Item # Part # Desc. Qty. (Ogura 110 Ft-Lb Clutch/Brake) M0001 Electric Clutch S0007 Clutch Shaft K0278 Double Indented Washer 7/16" / 1.375 OD x .440 ID x .179 T K0140 Lock Washer 7/16" / High-Collar Helical Spring K0359 HHCS / 7/16"-20 x 4.00"...
  • Page 27 A2057_01 Drive Assembly Exploded Parts View Item # Part # Desc. Qty. K0048 Lock Washer 3/8" K0343 HHCS 3/8"-16 x 7/8" GR8 A2059_01 Clutch Sub-Assy (See Page 26) A2058 Gearbox Sub-Assy (See Page 25)
  • Page 28 A2060_01 Mounted Drive Assembly Item # Part # Desc. Qty. B0940 Spacer Plate A2034 Drive Mnt Assy K1191 HHCS 3/8"-16 x 1" GR5 K0048 Lock Washer 3/8" K0055 Flat Washer 1/2" / 1.383 OD x .560 ID x .120 T K0056 Lock Washer 1/2"...
  • Page 29 A2039_01 Base Drive Assembly Item # Part # Desc. Qty. B0938 Drive Guard A2032 Drive Arm Assy A2035_01 Housing Mnt Assy B0942_01 Anti-Rotation Brkt K1153 HHCS 5/16"-18 x 3/4" K0043 Lock Washer 5/16" K0353 HWHTCS 1/4"-20 x 1/2" K1154 HHCS 5/16"-18 x 1" K2516 Ny-Flange Lock Nut 5/16"-18 A2060_01 Mounted Drive Assy...
  • Page 30 A2061_01 Drive Assembly / 4 Blade Impeller Item # Part # Desc. Qty. A0645 4-Blade Impeller Assy K0284 Double Indented Washer 3/8" / 1.375 OD x .380 ID x .179 T K1465 HHCS 5/16"-24 x 1-1/2" GR8 K1225 HHCS 1/4"-20 X 1" GR8 S0159 Spacer Bushing .938 OD x .325 ID x .375 T K0044...
  • Page 31 A1158 Top Assembly Item # Part # Desc. Qty. V0022 Pro 3 Bagger Top Exploded Parts View C0069 Dust Guard Brace K0114 Black Plastic Rivet K1030 1/4"-20 x 1-1/4" Carriage Bolt J4009 Short Rubber Strap w/ S-Hook K0037 Flat Washer / 1/4" (.75 OD x .312 ID x .060 T) K1128 1/4"-20 Nyloc Nut C0026 Grass Deflector K0062 Fender Washer / .230 ID x 1.500 OD / Zinc...

  • Page 33: Safety Decals

    SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P Part# R0022 PECO PECO PECO...

  • Page 34: Operating Instructions

    SECTION III OPERATING INSTRUCTIONS General Safety Disengagement Of The PTO Assembly Only qualified people familiar with this operator’s manual A. To disengage the PTO assembly, move Bagger PTO and the mower’s operator’s manual should operate this switch to the off position. machine.

  • Page 35: Lubrication

    3. Make sure all shields are in place and in good Lubrication condition. Repair or replace any missing or damaged shields. Gearbox: 1. Every 20 hours of use: Check oil levels in gearbox. 4. Perform lubrication per instructions. 2. First 60 hours of use: Change oil. 3.

  • Page 37: Troubleshooting

    Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —...
  • Page 38 P P P P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...

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