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SM 3202
Godrej & Boyce Mfg. Co. Ltd – Appliance Division.

SERVICE MANUAL

For
Godrej Air-Conditioner
Models
GSC 18 FV 5 HRML
---------------------------------------------------------------------------------------------------
CUSTOMER SERVICE, PLANT 11, PIROJSHA NAGAR,VIKHROLI, MUMBAI 400079.
Prepared by: Larkins D'souza, Authorized & Issued by: S.A.Jamadar
(For private circulation only)
Rs.250 /-

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Summary of Contents for Godrej GSC 18 FV 5 HRML

  • Page 1: Service Manual

    SM 3202 Godrej & Boyce Mfg. Co. Ltd – Appliance Division. SERVICE MANUAL Godrej Air-Conditioner Models GSC 18 FV 5 HRML --------------------------------------------------------------------------------------------------- CUSTOMER SERVICE, PLANT 11, PIROJSHA NAGAR,VIKHROLI, MUMBAI 400079. Prepared by: Larkins D’souza, Authorized & Issued by: S.A.Jamadar (For private circulation only)
  • Page 2: Table Of Contents

    5. Nomenclature --------------------------------------------------------------------------------------- 6 6. Specification for GSC 18 FV 5 HRML --------------------------------------------------------- 7 7. Exploded View – Indoor GSC 18 FV 5 HRML ----------------------------------------------- 8 8. Exploded View – Outdoor GSC 18 FV 5 HRML --------------------------------------------- 13 9. Wiring Diagram - GSC 18 FV 5 HRML --------------------------------------------------------- 17 10.
  • Page 3: Preface

    This also affects the competition in the industry. At Godrej, we believe innovation, our Vision, Mission & in their accord, we have introduced new series of split type room air-conditioners of various capacities to enhance the customer’s life style. The air- conditioners are designed to suit Indian climatic conditions &...
  • Page 4: Tips For Service Personnel

    By meeting the customer’s wants you can increase the value and increase their satisfaction with quality of service YOU NEVER GET A SECOND CHANCE TO MAKE A GOOD FIRST IMPRESSION Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 3 of 23...
  • Page 5: Safety Precautions

    12) Make an insulation test, after the air-conditioner is repaired, to protect the customer from being exposed to shock hazards. (Value to be not less than 1M) Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 4 of 23...
  • Page 6: Good Servicing Practices

    Handling, storing and checking gas cylinders, regulators and hose pipes at regular interval Keeping all relevant data of all services Meeting safety requirements Labeling each item with necessary details, including defective components. Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 5 of 23...
  • Page 7: Nomenclature

    White / Red /Aurica / Silver / Gold / Black / Mirror etc.. * ( Numeric for existing modes / Alpha for new models) Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 6 of 23...
  • Page 8: Specification For Gsc 18 Fv 5 Hrml

    Gas Pipe ( mm ) 4 Meters Additional gas per meter (gm) NOTE: The above design and specifications are subject to change without prior notice for product improvement Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 7 of 23...
  • Page 9: Exploded View - Indoor Gsc 18 Fv 5 Hrml

    Exploded View – GSC 18 FV 5 HRML Indoor Unit Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 8 of 23...
  • Page 10 Item Codes - Indoor Unit GSC 18 FV 5 HRML REF # Part Description Baan Codes Image For Reference Only Front Panel AGRSHV518F2 Filter Sub-assy AFLSHV518FA Rear Panel AGRSHV518RP Screw Cover AMSSHV512SC Display PCB ACCSHV518DP Evaporator Assy AEVSHV518EA LH Evaporator Support...
  • Page 11 Swing Motor AMT97740450 Swing Louver ( LH ) ALVSHV518VL Drain Pipe AMS97740452 Pipe Clamp AMS97740368 Blower Motor AFMS18D3MTR Motor Cover AMS97740454 Electric Box Assy ACCSHV518EA Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 10 of 23...
  • Page 12 IDU Terminal Block AMS97740460 Electric Box Cover1 AMSS24D2BC1 Shield cover of Electric Box AMSS24D2EBS Baffle Plate ABKSHV518SH Electric Box Cover2 ACVSHV518EC Tube Sensor AMS97740465 Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 11 of 23...
  • Page 13 Remote Controller ACC97740356 Connecting Cable AMSS18D3CNC Power Cord AICSHV518PC Drain Stopper AMSS10D3DRS Shield cover of Electric Box ACVSHV518CE Oil Bearing AMSS10D3OGK IDU Cartoon Box APB97742724 Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 12 of 23...
  • Page 14: Exploded View - Outdoor Gsc 18 Fv 5 Hrml

    Exploded View – GSC 18 FV 5 HRML Outdoor Unit Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 13 of 23...
  • Page 15 Item Codes - Outdoor Unit GSC 18 FV 5 HRML Ref# Part Name Item Code Image For Reference only Air Outlet Grill AGRSLJ218DG Front Panel AMSSLZ518FP AFBSLZ518FB Condenser Fan Fan Motor AMTSLZ518FM Support Motor ABKSLJ218MS Compressor ACMSLZ518CM Side Panel LH...
  • Page 16 Suction Valve AVLSLJ218SV Liquid Valve AVLSLJ218LV Top Cover AMSSLJ218TC Base Pan ABSSLZ518BS Condenser Coil ACNSLZ518CN Rear Net AMSSLJ218RN EPS Top APASLJ218ET EPS Bottom APASLJ218EB Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 15 of 23...
  • Page 17 Corrugated Base Tray APASLJ218CB Angle Board AMSSLJ218AB Metal Control Box ACCSLJ218CB Compressor Capacitor ACPSLZ518CC Fan Motor Capacitor ACPSLZ518FC Capacitor Clamp AMSSLJ218CP Wiring Harness AMSSLJ218WH Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 16 of 23...
  • Page 18: Wiring Diagram - Gsc 18 Fv 5 Hrml

    GSC 18 FV 5 HRML Model Schematic Wiring Diagram - IDU Schematic Wiring Diagram – ODU Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 17 of 23...
  • Page 19: Features Of Remote Controller

    The set temperature will be displayed on the unit. In Auto mode, the temperature can not be set up. Centigrade scale setting range is16-30.Fahrenheit scale setting range is 61-86 Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 18 of 23...
  • Page 20 Press this key once to enter into TIMER OFF setup, in which case the TIMER OFF icon will blink. The method of setting is the same as for TIMER ON. Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 19 of 23...
  • Page 21: Trouble Shooting

    Trouble Shooting Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 20 of 23...
  • Page 22 Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 21 of 23...
  • Page 23 Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 22 of 23...
  • Page 24 Lower running frequency sensor short or open circuit due to anti-freeze Outdoor discharge temp. No Jumper sensor short or open circuit ***** ^^^^ ***** Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai SM 3202 - Page 23 of 23...

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