Webasto DBW 2010 Installation Instructions Manual
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Also See for DBW 2010:
- Operating and servicing manual (88 pages) ,
- Workshop manual (78 pages) ,
- Service and repair manual (72 pages)
Table of Contents
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Wasserheizgeräte
Water Heaters
Appareils de chauffage à eau
Visit www.butlertechnik.com for more technical information and downloads.
www.butlertechnik.com
Einbauanweisung
Installation instructions
Notice de montage
DBW 2010 / 2016
mit Steuergerät 1553
with Control Unit 1553
avec organe de commande 1553
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Table of Contents
Related Manuals for Webasto DBW 2010
Summary of Contents for Webasto DBW 2010
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Page 1: Water Heaters
Visit www.butlertechnik.com for more technical information and downloads. Wasserheizgeräte Einbauanweisung Water Heaters Installation instructions Appareils de chauffage à eau Notice de montage DBW 2010 / 2016 mit Steuergerät 1553 with Control Unit 1553 avec organe de commande 1553 www.butlertechnik.com... -
Page 2: Table Of Contents
Installation ........56 Einbaubeispiel für DBW 2010 / 2016 ....7 Exemple d'installation pour le DBW 2010 / 2016 . -
Page 3: Statutory Regulations Governing Installation
5.3.2.1 Body sections and any other components in the vicinity of the heater will lead to all liability being refused by Webasto. The same applies if repairs must be protected from excessive heat and the possibility of fuel or oil are carried out incorrectly or with the use of parts other than genuine spare contamination. - Page 4 Visit www.butlertechnik.com for more technical information and downloads. Statutory regulations governing installation DBW 2010 / 2016 5.3.2.5 Every reasonable precaution should be taken in positioning the hea- 5.3.7 Heating air outlet ter to minimize the risk of injury and damage to personal property.
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Page 5: Use / Version
Use of the water heaters 2.2. Version Webasto DBW 2010 / 2016 water heaters are used in connection with the The water heaters are approved for use with “diesel” fuel (DIN EN 590) . vehicle’s own heating system The heat output is: –... - Page 6 Visit www.butlertechnik.com for more technical information and downloads. Installation DBW 2010 / 2016 Installation IMPORTANT: The statutory regulations governing installation (See Chapter 1, "Statutory regulations governing installation") must be adhered to. NOTE: Check the installation situation of the relevant vehicle type.
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Page 7: Installation
Visit www.butlertechnik.com for more technical information and downloads. DBW 2010 / 2016 Installation Combustion air intake Exhaust outlet Fuel intake Fuel discharge Space required to remove the burner chamber Coolant intake Max. swivelled burner Coolant outlet Fig. 1: Dimensions of DBW 2010 / 2016 heaters www.butlertechnik.com... - Page 8 Visit www.butlertechnik.com for more technical information and downloads. Installation DBW 2010 / 2016 3.2. To install DBW 2010 / 2016 heaters 3.3. Model plate The heater may be secured either with four M8 screws or with four bolts and The model plate must be protected from damage and must be clearly legible nuts (see Figure 3).
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Page 9: Installation Example For Dbw 2010 / 2016
Installation example for DBW 2010 / 2016 Water heating circuit – wall heater Wall heater with fan Heater Circulating pump Vehicle engine Driver’s position heating system Control element Forwards Backwards Fig. 5: Installation example for DBW 2010 / 2016 heaters www.butlertechnik.com... -
Page 10: To Install The Circulating Pump
Visit www.butlertechnik.com for more technical information and downloads. To install the circulating pump DBW 2010 / 2016 To install the circulating pump The circulating pump is installed as shown in Figure 7 (U 4840). Note the in- stallation position. NOTE: The pump ports and connection lines from the water intake and water outlet must be flush (no stress). -
Page 11: Connection To The Vehicle Cooling System
5. The system must contain at least 10 litres of coolant. The water hoses supplied by Webasto must always be used. If you do not use these hoses, the hoses that you do use must comply with DIN 73411. The hos- es must be installed without kinks and (to ensure perfect bleeding of the heat- er) rising if possible. -
Page 12: Fuel Supply
Connections within the line are to be secured with hose clips if no mechanical screw connectors are used. If fuel hoses are used, the hoses supplied by or available from Webasto must generally be used. If you do not use these hoses, the fuel hoses that you do use must comply with DIN 73379. - Page 13 – Maximum supply pressure: 0.3 bar. 7.2. Fuel filter A fuel filter supplied or approved by Webasto must be used (check the flow direction). To avoid malfunctions the filter or filter insert is to be replaced be- fore the start of the cold weather.
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Page 14: Combustion Air Supply
The size of the ventilation opening must be increased subject to consul- tation with Webasto if the temperature in the box exceeds the permitted ambient temperature of the heater (see Technical data). www.butlertechnik.com... -
Page 15: Exhaust Pipe
Visit www.butlertechnik.com for more technical information and downloads. DBW 2010 / 2016 Exhaust pipe Exhaust pipe The opening of the exhaust pipe must not point towards the front of the ve- hicle. The exhaust pipe opening must be located so that it cannot become clogged with snow and mud. -
Page 16: Electrical Connections
2010), Figure 10 (DBW 2010) or Figure 11 (DBW 2016 Rail): 1.0 mm² 1.5 mm² System circuit for DBW 2010 / 2016 with SG 1553 control unit and switch. 1.5 mm² 2.5 mm² Connections of the heaters differing from those of the standard variant (Fig- 2.5 mm²... - Page 17 Visit www.butlertechnik.com for more technical information and downloads. DBW 2010 / 2016 Electrical connections Item Designation Comment A B C D Item Designation Comment A B C D Heater Motor Vehicle fan Control unit SG 1553...
- Page 18 Visit www.butlertechnik.com for more technical information and downloads. Electrical connections DBW 2010 / 2016 Model with temperature fuse only Fig. 9: System circuit for DBW 2010 with control unit 1553 and switch, see legend on page 40 and 41 www.butlertechnik.com...
- Page 19 Visit www.butlertechnik.com for more technical information and downloads. DBW 2010 / 2016 Electrical connections Model with temperature fuse Fig. 10: System circuit for DBW 2016 with control unit 1553 and switch, see legend on page 40 and 41 www.butlertechnik.com...
- Page 20 Visit www.butlertechnik.com for more technical information and downloads. Electrical connections DBW 2010 / 2016 Model with temperature fuse Fig. 11: System circuit for DBW 2016 Rail with control unit 1553 and switch, see legend on page 40 and 41 www.butlertechnik.com...
- Page 21 Visit www.butlertechnik.com for more technical information and downloads. DBW 2010 / 2016 Electrical connections Model with temperature fuse and temperature limiter Model with temperature fuse and fan thermostat Model with temperature fuse, temperature limiter and fan thermostat Fig. 12: Unit variants and plug assignments, see legend on page 40 and 41...
- Page 22 Visit www.butlertechnik.com for more technical information and downloads. Electrical connections DBW 2010 / 2016 Fig. 13: System circuit for DBW 2010 with control unit 1553, switch and nozzle block preheating system, see legend on page 40 and 41 www.butlertechnik.com...
- Page 23 Visit www.butlertechnik.com for more technical information and downloads. DBW 2010 / 2016 Electrical connections Fig. 14: System circuit for DBW 2016 with control unit 1553, switch and nozzle block preheating system, see legend on page 40 and 41 www.butlertechnik.com...
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Page 24: Initial Start-Up
Visit www.butlertechnik.com for more technical information and downloads. Initial start-up DBW 2010 / 2016 Initial start-up NOTE: Refer to the safety instructions in the operating and maintenance instruc- tions. The operating and maintenance instructions must be read through without fail before starting the heater. -
Page 25: Troubleshooting
Visit www.butlertechnik.com for more technical information and downloads. DBW 2010 / 2016 Troubleshooting Troubleshooting 12.1. Fault lock-out If it recognises one of the following fault features, the heater will conduct a fault lock-out. – If there is undervoltage, approx. 10 – 25 seconds after the voltage drops below the switching threshold. - Page 26 Visit www.butlertechnik.com for more technical information and downloads. Technical data DBW 2010 / 2016 Technical data Except where limit values are specified, these technical data refer to the usu- al heater tolerances of ±10 % at an ambient temperature of +20 °C and at the rated voltage.
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Page 27: Technical Data
Visit www.butlertechnik.com for more technical information and downloads. DBW 2010 / 2016 Technical data Heater DBW 2010 DBW 2016 ECE type permit number EMC: E1 10R- 04 6955 E1 10R- 04 6955 Heating system: E1 122R- 00 0006 E1 122R- 00 0001... - Page 28 Visit www.butlertechnik.com for more technical information and downloads. Technical data DBW 2010 / 2016 Circulating pump U 4840 Delivery rate 1600 (against 0,1 bar) Rated voltage 12 or 24 Operating voltage range 9...15 or 16...30 Rated power consumption Dimensions Length 135 (Tolerance ±3 mm)
- Page 29 Visit www.butlertechnik.com for more technical information and downloads. www.butlertechnik.com...
- Page 30 Dans le cas d'une version rédigée en plusieurs langues, l'allemand est alors la langue qui fait foi. Pour trouver le numéro de téléphone du pays concerné, veuillez consulter le dépliant des points-service Webasto ou la page web de la représentation Webasto de votre pays.