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Summary of Contents for Atlas Copco PP 100
- Page 1 Safety and operating instructions Hydraulic power packs © 2016 Construction Tools PC AB | No. 9800 1364 01c | 2016-04-06 Original instructions...
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Page 3: Table Of Contents
PP 100 Contents Contents Introduction............... . 5 About the Safety and operating instructions. - Page 4 Contents PP 100 Technical data..............18 Machine data.
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Page 5: Introduction
Safety and operating instructions Introduction Thank you for choosing a product from Atlas Copco. Since 1873, we have been committed to finding new and better ways of fulfilling our customers' needs. Through the years, we have developed innovative and ergonomic product designs that have helped customers improve and rationalize their daily work. -
Page 6: Safety Instructions
Safety and operating instructions PP 100 Drugs, alcohol or medication Safety instructions WARNING Drugs, alcohol or medication To reduce the risk of serious injury or death to Drugs, alcohol or medication may impair your yourself or others, read and understand the Safety judgment and powers of concentration. -
Page 7: Operation, Precautions
PP 100 Safety and operating instructions CAUTION Moving parts DANGER Electrical cable hazard Risk for crushed hands and fingers. There is a risk of electrical shocks if the electrical cable is not treated correctly, this can lead to serious Never check bores or passages with hands or ►... -
Page 8: Maintenance, Precautions
Safety and operating instructions PP 100 WARNING Dust and fume hazard WARNING Slipping hazard Dusts and/or fumes generated or dispersed when There is a risk of slipping on spilled oil, it may cause using the machine may cause serious and permanent serious injury. -
Page 9: Storage, Precautions
PP 100 Safety and operating instructions Storage, precautions ♦ Keep the machine and tools in a safe place, out of the reach of children and locked up. © 2016 Construction Tools PC AB | No. 9800 1364 01c | 2016-04-06... -
Page 10: Overview
PP 100 is fitted with a (10 kW) electric motor. The oil flow for PP 100 is 38 l.p.m (10 US gal/min) and nominal pressure 120 bar (1,740 psi). The motor is cooled by a water flow of minimum 12 l/min (US 3.2 gal/min) with a maximum temperature... -
Page 11: Data Plate
PP 100 Safety and operating instructions Data plate Safety label xxxx Machine type Serial number The warning symbol together with the book symbol means that the user must read the To avoid injury, before using or servicing tool, read safety and operating instructions before the and understand separately provided safety machine is used for the first time. -
Page 12: Water Pressure Label
Safety and operating instructions PP 100 When the machine is used continuously, the oil Water pressure label temperature will stabilise at a working temperature level. This will, depending on the type of work and the cooling capacity of the hydraulic system, be between 35-45°C (95-113°F). -
Page 13: Hose Length
PP 100 Safety and operating instructions Always connect the power pack to main supply Hose length ♦ that is equipped with a DC-sensitive residual A one way hose length of maximum 10 m (33 ft) is current circuit breaker (RCCB) rated at max 30 recommended. -
Page 14: Operation
Pull the machine to its intended destination. Operating NOTICE A new PP 100 is delievered without oil in the tank. Always fill with hydraulic oil before operating a new power pack. -
Page 15: Start And Stop
PP 100 Safety and operating instructions Connect the power supply (A), see illustration ♦ Power on demand below. The power pack is equipped with a power on demand function. When pressing the On/Off-button, the RD 100 is in idling mode with a low RPM. When pressing the attached machine's throttle the engine is increasing to work mode. -
Page 16: When Taking A Break
Safety and operating instructions PP 100 Before starting maintenance on the machine, clean ♦ it in order to avoid exposure to hazardous substances. Use only authorised parts. Any damage or ♦ malfunction caused by the use of unauthorised parts is not covered by warranty or product liability. -
Page 17: Every Day
PP 100 Safety and operating instructions Every day Storage Check that the machine is properly cleaned before ♦ Never perform maintenance when the power pack putting it away for storage. is running. Clean and inspect the machine and its functions ♦... -
Page 18: Technical Data
Safety and operating instructions PP 100 Technical data Machine data PP 100 8311030420 8311030460 8311030450 Power supply 525 V ± 10%, 50 Hz, 12 A 440 V ± 10%, 50/60 Hz, 17 A 380 V ± 10%, 50/60 Hz, 17 A Peak current 15 A (<... - Page 19 PP 100 Safety and operating instructions breaker is used, as well as upon the exposure time and the physical condition of the user, and the condition of the breaker. We, Construction Tools PC AB, cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have no control.
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Page 20: Troubleshooting
Safety and operating instructions PP 100 Troubleshooting Operation status, LED 1 Status LED 1 Remedy Start with unconnected hydraulic hoses Lights continuously Connect the hydraulic hoses. Overvoltage Lights continuously Check and remedy the power supply. Undervoltage, <30% nominal voltage Lights continuously Check and remedy the power supply. -
Page 21: Advanced Troubleshooting
PP 100 Safety and operating instructions Advanced Troubleshooting The PP100 is equipped with a USB service data interface (A) used for advanced diagnostics. The data interface is used for download of log files. The files can be used as an aid in fault finding, in case that the normal troubleshooting described in this manual is not sufficient. -
Page 22: Diagnostic Files
Safety and operating instructions PP 100 NOTICE A single USB stick can be used to download diagnostics from several PP100. A unique sub folder with serial number will be created for each machine. NOTICE A USB stick can be used for consecutive diagnostic downloads without having to be erased in between. - Page 23 PP 100 Safety and operating instructions Error log Error text Description Remedy ERR _WINDING_HIGH_TEMP_MAJOR High motor temp, PP100 to standby. Cool down for 15 minutes, use cooling water flow. ERR _ROTOR_HIGH_TEMP_MAJOR High motor temp, PP100 to standby. Cool down for 15 minutes, use cooling water flow.
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Page 24: Ec Declaration Of Conformity
Safety and operating instructions PP 100 EC Declaration of Conformity EC Declaration of Conformity (EC Directive 2006/42/EC) We, Construction Tools PC AB, hereby declare that the machines listed below conform to the provisions of EC Directive 2006/42/EC (Machinery Directive) and 2000/14/EC (Noise Directive). - Page 28 Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers, and drawings. www.atlascopco.com...
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