Thermal Dynamics 1Torch SL60 Hand Torch Instruction Manual
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Thermal Dynamics 1Torch SL60 Hand Torch Instruction Manual

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SL60
SL100
Instruction Manual
PLASMA CUTTING TORCH
Model SL60, SL100 Hand
Torch
Model SL100 Machine Torch
Rev. AB
Date: June 20, 2012
Operating Features:
60
100
Manual # 0-2962
100%
Max
H/F
Op Pres
Duty
LV
Flow
60-75
Start
400 scfh
Cycle
PSI
Max
Input
PIP
125PSI

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Summary of Contents for Thermal Dynamics 1Torch SL60 Hand Torch

  • Page 1 SL60 SL100 PLASMA CUTTING TORCH Model SL60, SL100 Hand Torch Model SL100 Machine Torch Instruction Manual Rev. AB Date: June 20, 2012 Manual # 0-2962 Operating Features: 100% Op Pres Input Duty Flow 60-75 Start 400 scfh Cycle 125PSI...
  • Page 2 YOU ARE IN GOOD COMPANY! The Brand of Choice for Contractors and Fabricators World- wide. Thermal Dynamics is a Global Brand of manual and automation Plasma Cutting Products for Thermadyne Industries Inc. We distinguish ourselves from our competition through market- leading, dependable products that have stood the test of time.
  • Page 3 Model SL60 and SL100 Hand Torch Model SL100 Machine Torch Instruction Manual Number 0-2962 Protected under U.S. Patent Number 6,163,008. Other patents may apply. Published by: Thermal Dynamics Corporation 82 Benning Street West Lebanon, New Hampshire, USA 03784 (603) 298-5711 www.thermal-dynamics.com...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION 1: GENERAL INFORMATION ................1-1 1.01 Notes, Cautions and Warnings ................ 1-1 1.02 Important Safety Precautions ................. 1-1 1.03 Publications ....................1-2 1.04 Declaration of Conformity ................1-4 1.05 Statement of Warranty ..................1-5 SECTION 2: INTRODUCTION ..................
  • Page 5 TABLE OF CONTENTS (continued) SECTION 6: PARTS LISTS ..................6-1 6.01 Introduction ....................6-1 6.02 Ordering Information ..................6-1 6.03 Replacement Parts for Hand Torch ..............6-2 6.04 Replacement Parts - for Machine Torches with Unshielded Leads ....6-4 6.05 Replacement Shielded Machine Torch Leads Assemblies ......6-6 6.06 Hand Torch Consumables ................
  • Page 6 APPENDIX 11: MECHANIZED TORCH WIRING DIAGRAMS .........A-27 APPENDIX 12: AUTOMATED TORCH WIRING DIAGRAMS ..........A-28 APPENDIX 13: ATC ADAPTER PINOUT DIAGRAM ............A-29 Rear Cover...

  • Page 7: General Information

    SECTION 1: GASES AND FUMES GENERAL INFORMATION Gases and fumes produced during the plasma cutting process can be dangerous and hazardous to your health. 1.01 Notes, Cautions and Warnings Throughout this manual, notes, cautions, and warnings are Keep your head out of the welding fume plume. used to highlight important information.
  • Page 8 in Subsection 1.03, Publications, in this manual. the work piece or other parts of the welding circuit. PLASMA ARC RAYS Plasma Arc Rays can injure your eyes and burn your skin. The plasma arc process produces very bright ultra violet or damp.

  • Page 9: Publications

    1.03 Publications 14. American Welding Society Standard AWSF4.1, RECOMMENDED SAFE PRACTICES FOR THE PREPARATION FOR WELDING AND CUTTING OF CONTAINERS AND PIPING THAT HAVE HELD Refer to the following standards or their latest revisions HAZARDOUS SUBSTANCES, obtainable from the American for more information: Welding Society, 550 N.W.

  • Page 10: Declaration Of Conformity

    Rigorous testing is incorporated into the manufacturing process to ensure the manufactured product meets or exceeds all design specifications. Thermal Dynamics has been manufacturing products for more than 30 years, and will continue to achieve excellence in our area of manufacture.

  • Page 11: Statement Of Warranty

    None Warranty repairs or replacement claims under this limited warranty must be submitted by an authorized Thermal Dynamics® repair facility within thirty (30) days of the repair. No transportation costs of any kind will be paid under this warranty. Transportation charges to send products to an authorized warranty repair facility shall be the responsibility of the customer.
  • Page 12 Australia Terms of Warranty – 2012 Effective 1st January 2012, all warranties against defects (also known as a manufacturer’s warranty) supplied with goods or services must comply with the new Australian consumer law regulations (2010). This Warranty Statement should be read in conjunction with the Warranty Schedule contained in the operating instructions of the product.

  • Page 13: Introduction

    SECTION 2: 2.03 Specifications INTRODUCTION A. Torch Configurations 1. Hand Torch, Models SL60 and SL100 2.01 Scope of Manual The hand torch head is at 75° to the torch handle. The hand torches include a torch handle and torch This manual contains descriptions, operating instructions trigger assembly.
  • Page 14 E. Type Cooling H. Gas Requirements SL60 and SL100 Torch Gas Specifications Combination of ambient air and gas stream through torch. Gas (Plasma and Secondary) Compressed Air Operating Pressure 60 - 75 psi F. Torch Ratings Refer to NOTE 4.1 - 5.2 bar SL60 Torch Ratings 125 psi / 8.6 Maximum Input Pressure...

  • Page 15: Options And Accessories

    2.04 Options And Accessories 2.05 Introduction to Plasma These items can adapt a standard system to a particular A. Plasma Gas Flow application or further enhance performance (refer to Sec- Plasma is a gas which has been heated to an extremely tion 6 for ordering information).
  • Page 16 B. Gas Distribution The single gas used is internally split into plasma and secondary gases. negative lead, through the starter cartridge, around the electrode, and out through the tip orifice. the torch starter cartridge, and out between the tip and shield cup around the plasma arc.

  • Page 17: Installation

    SECTION 3: 3.05 Setting Up Machine Torch INSTALLATION WARNING 3.01 Introduction Disconnect primary power at the source before disassembling the torch or torch leads. This section describes installation of the Torch. These instructions apply to the Torch and Leads Assemblies only; The machine torch includes a positioning tube with rack installation procedures for the Power Supply, Options and and pinch block assembly.

  • Page 18: Connecting Torch

    3.06 Connecting Torch A. Hand Systems Torches with ATC connectors connect either to an ATC The Torch Leads must be properly connected to the Power Adapter which connects to the power supply bulkhead, or Supply for proper operation. If the torch leads or ATC to an ATC Receptacle which mounts to the power supply Adapter were not factory - installed, make all torch con- front panel.
  • Page 19 3. Secure the Through - Hole protector with the retain- Torch Leads ing nut removed earlier. ATC Male Connector 4. Connect the torch leads or ATC Adapter Negative / Plasma Lead to the bulkhead connection inside the Power Supply as shown. Note: Actual Bulkhead Adapter Pilot Lead Stud...
  • Page 20 B. Mechanized Machine Torch Systems - Torches 5. Connect the Control Circuit Connectors on the ATC with ATC Connectors Adapter to the mating connectors on the Power Supply Adapter. Torches with ATC connectors connect either to an ATC Note: Actual Bulkhead Adapter which connects to the power supply bulkhead, Adapter Pilot Lead Stud...
  • Page 21 10. Connect the remote pendant adapter to the Remote C. Mechanized Machine Torch Systems - Torches Control Cable Connector. with O2B Connectors Torch Leads Torches with O2B connectors connect directly to the Control Cable Connector (Machine power supply bulkhead. Mechanized torch leads with O2B Torches Only) connectors require a remote pendant adapter to accept a remote pendant.
  • Page 22 6. Connect the control circuit connectors on the Torch Power Supply Adapter Leads to the mating connectors on the Remote Control Circuit Pendant Adapter and Power Supply Adapter (see Connectors Warning). Open Remote Pendant WARNING Adapter Wire Open There are two additional connectors that are Harness not used and must be taped out of the way to prevent contacting the Negative / Plasma or...
  • Page 23 E. Automated Machine Torch Systems with ATC Connectors WARNING Torches with shielded leads and ATC connectors connect The Shielded ATC Adapter includes two connec- to a shielded ATC Adapter which connects to the power tors that are not used and must be taped out supply bulkhead.

  • Page 24: Gas Connection

    F. Automated Machine Torch Systems with O2B 8. Tighten the Through - Hole protector onto the ATC Connectors Adapter leads. Torches with shielded leads and O2B connectors connect 9. Check the torch for proper consumable parts. directly to the power supply bulkhead. CAUTION 1.

  • Page 25: Operation

    SECTION 4: E. Power On OPERATION Place the ON - OFF Switch on the Power Supply to the ON position. If the RUN - SET - LATCH , RUN - SET or RUN - RAPID AUTO RESTART - SET Switch is in 4.01 Introduction This section provides a description of the SL60 and SL100 F.

  • Page 26: Torch Parts Selection

    Refer to Appendix 1 for a typical detailed block 3. Install the replacement Electrode by pushing it straight diagram of Sequence of Operation. into the torch head until it clicks. The system is now ready for operation. 4 . Install the starter cartridge and desired tip for the op- eration into the torch head.

  • Page 27: General Cutting Information

    C. Bevel Angle A. Piloting The angle between the surface of the cut edge and Piloting is harder on parts life than actual cutting a plane perpendicular to the surface of the plate. A because the pilot arc is directed from the electrode to perfectly perpendicular cut would result in a 0°...

  • Page 28: Hand Torch Operation

    E. Dross 2. Depending on the cutting operation, do one of the following: When dross is present on carbon steel, it is com- a. For edge starts, hold the torch perpendicular to the workpiece with the front of the tip on the edge of the workpiece at the point where the normally caused by too great a torch to plate distance.
  • Page 29 B. Shield Cup With Straight Edge Trigger The drag shield cup can be used with a nonconductive straight edge to make straight cuts by hand. Trigger Release WARNING The straight edge must be non - conductive. Non-Conductive Straight Edge Cutting Guide Art # A-03383 6.
  • Page 30 D. Piercing With Hand Torch 1. The torch can be comfortably held in one hand or steadied with two hands. Position the hand to press the Trigger on the torch handle. With the hand torch, the hand may be positioned close to Trigger the torch head for maximum control or near the back end for maximum heat protection.

  • Page 31: Machine Torch Operation

    7. Clean spatter and scale from the shield cup and the 3. Trailing Arc tip as soon as possible. Spraying the shield cup in The trailing arc is directed in the opposite direction anti - spatter compound will minimize the amount as torch travel.

  • Page 32: Recommended Cutting Speeds

    Refer to Appendix Pages for cutting speed C. Piercing With Machine Torch chart information as related to the Power Sup- To pierce with a machine torch, the arc should be ply used. started with the torch positioned as high as possible above the plate while allowing the arc to transfer and 4.10 Gouging pierce.
  • Page 33 C. Current Setting Current settings depend on torch travel speed, mode of operation (hand or machine torch), and the amount of material to be removed. D. Lead Angle The angle between the torch and workpiece depends on the output current setting and torch travel speed. At 80 amps, the recommended lead angle is 35°.
  • Page 34 OPERATION 4-10 Manual 0-2962...

  • Page 35: Service

    SECTION 5: 5.02 General Torch Maintenance SERVICE A. Cleaning Torch Even if precautions are taken to use only clean air with a torch, eventually the inside of the torch becomes 5.01 Introduction coated with residue. This buildup can affect the pilot This section describes basic maintenance procedures per- arc initiation and the overall cut quality of the torch.

  • Page 36: Common Operating Faults

    Worn torch parts problems. e. Cutting current too low It is recommended to apply a very light film of o-ring f. Non - Genuine Thermal Dynamics Parts lubricant (Catalog # 8-4025) to the o-ring on a weekly basis. 2. Main Arc Extinguishes NOTE a.

  • Page 37: Inspection And Replacement Of Consumable Torch Parts

    5.04 Inspection and Replacement of 3. On torches with a shield cup body and a shield cap or Consumable Torch Parts snugly against the shield cup body. In shielded drag cutting operations (only), there may be an O-ring between the shield cup body and drag shield cap. Do WARNINGS not lubricate the O-ring.

  • Page 38: Troubleshooting Guide

    Troubleshooting A. Torch will not pilot when torch switch is activated New Electrode 1. Power Supply RUN / SET switch in SET position a. Place RUN / SET switch to RUN position. 2. Parts - In - Place (PIP) not satisfied. Worn Electrode Art # A-03284 a.
  • Page 39 B. No cutting output a. Reduce cutting speed (refer to Appendix Page for the Power Supply being used). 1. Torch not properly connected to power supply 4. Excessive oil or moisture in torch a. Check that torch leads are properly attached to power supply a.
  • Page 40 SERVICE Manual 0-2962...

  • Page 41: Parts Lists

    SECTION 6: PARTS LISTS 6.01 Introduction A. Parts List Breakdown The parts list provides a breakdown of all replaceable components. Torch Assemblies are field serviceable, so a complete breakdown of parts is provided. The parts lists are arranged as follows: Section 6.03: Hand Torch Replacement Parts Section 6.04: Machine Torch Replacement Parts Section 6.05: Replacement Shielded Leads Assemblies...

  • Page 42: Replacement Parts For Hand Torch

    6.03 Replacement Parts for Hand Torch Item # Description Catalog # Torch Handle Replacement Kit (includes items No. 2 & 3) 9-7030 Trigger Assembly Replacement Kit 9-7034 Torch Head Assembly Replacement Kit (includes items No. 5 & 6) 9-8219 Large O - Ring 8-3487 Small O - Ring 8-3486...
  • Page 43 Requires Adapter Kit For Proper Installation May Require ATC Adapter A-03664 Kit For Proper Installation Manual 0-2962 PARTS LISTS...

  • Page 44: Replacement Parts - For Machine Torches With Unshielded Leads

    6.04 Replacement Parts - for Machine Torches with Unshielded Leads Item No. Qty Description Catalog No. Torch Head Assembly without leads (includes items 2, 3, and 14) 9-8220 Large O - Ring 8-3487 Small O - Ring 8-3486 PIP Switch Kit 9-7036 Unshielded Mechanized Leads Assemblies with O2B connectors 25 - foot / 7.6 m Leads Assembly with O2B connectors...
  • Page 45 Requires Adapter Kit For Proper Installation May Require ATC Adapter Kit For Proper Installation May Require ATC Adapter Kit For Proper Installation A-03665 Manual 0-2962 PARTS LISTS...

  • Page 46: Replacement Shielded Machine Torch Leads Assemblies

    6.05 Replacement Shielded Machine Torch Leads Assemblies Item No. Qty Description Catalog No. Mechanized Shielded Leads Assemblies with ATC Connectors 5 - foot / 1.5 m Leads Assembly with ATC Connector 4-7846 10 - foot / 3.05 m Leads Assembly with ATC Connector 4-7847 25 - foot / 7.6 m Leads Assembly with ATC Connector 4-7848...
  • Page 47 Torch Connection Fitting Torch Continuity Torch Continuity Adapter Wire ('PIP') Switch ('PIP') Switch Art #A-03616 Manual 0-2962 PARTS LISTS...

  • Page 48: Hand Torch Consumables

    6.06 Hand Torch Consumables The Standoff Guide fits Shield Cup No. 9-8218 and enables the user to maintain a consistent standoff height for most The illustration shows all consumable parts for the SL60 applications. and SL100 hand torches. Refer to the Appendix pages covering the power supply being used to ensure proper selection for the application.
  • Page 49 Hand Torch Consumables Selection Shield Tips: DRAG TIP Cup Body, Shield Cap, Deflector 9-8237 9-8243 CUTTING 20A 9-8205 Shield Cup 30A 9-8206 9-8218 40A 9-8207 O-Ring No. 8-3488 Shield Cap, Drag DRAG SHIELD 40A 9-8244 CUTTING Shield Cup Body, Shield Cap, Deflector Tip: CUTTING 9-8237...

  • Page 50: Machine Torch Consumables

    6.08 Machine Torch Consumables The illustration shows all consumable parts for the SL100 machine torches. Refer to the Appendix pages covering the power supply being used to ensure proper selection heat. This combination provides cutting results similar to for the application. the single-piece Shield Cup, as well as easy change-over to gouging or drag shield cutting.
  • Page 51 Machine Torch Consumables Selection Ohmic Clip 9-8224 20-40A Shield Tip: Shield Cap, Machine Cup Body, STANDOFF 40A 9-8245 9-8237 CUTTING 9-8205 Shield Cap, Deflector Shield Cup 9-8206 9-8243 9-8218 9-8208 Shield 50-60A Tips: Shield Cap, Machine Cup Body, STANDOFF 50-60A 9-8238 9-8237 CUTTING 50-55A...

  • Page 52: Automated Torch Consumables

    6.10 Automated Torch Consumables The illustration shows all consumable parts for the Use the Shield Cup Body with the Gouging Shield Cap for ex- SL100 automated torch. Refer to the Appendix pages cellent gouging performance and enhanced torch parts life. covering the power supply being used to ensure proper The electrode and starter cartridge are the same for all selection for the application.
  • Page 53 Automated Torch Consumables Selection Ohmic Clip 9-8224 20-40A Shield Tip: Shield Cap, Machine Cup Body, STANDOFF 40A 9-8245 9-8237 CUTTING 9-8205 Shield Cap, Deflector Shield Cup 9-8206 9-8243 9-8218 9-8208 Shield 50-60A Tips: Shield Cap, Machine Cup Body, STANDOFF 50-60A 9-8238 9-8237 CUTTING 50-55A...

  • Page 54: Complete Assembly Replacement

    6.12 Complete Assembly Replacement NOTE The Complete Torch & Leads Assembly Replacement does not include the Torch Control Cable Adapter. Description Catalog # 60 - Amp Hand Torch and Leads Assemblies: SL60 Hand Torch and 20 foot / 6.1 m Leads, with O2B Connector 7-5200 SL60 Hand Torch and 50 foot / 15.2 m Leads, with O2B Connector 7-5201...

  • Page 55: Options & Accessories

    6.13 Options & Accessories Description Catalog # ATC Adapter Kit, Unshielded 7-5207 ATC Adapter Kit, Shielded 7-3472 Unshielded Leads extensions with ATC connectors, 15 - foot / 4.6 m length 7-7544 Unshielded Leads extensions with ATC connectors, 25 - foot / 7.6 m length 7-7545 Unshielded Leads extensions with ATC connectors, 50 - foot / 15.2 m length 7-7552...

  • Page 56: Patent Information

    PATENT INFORMATION The following parts are licensed under U.S. Patent No(s). 5120930 and 5132512 Catalog Number Description 9-8235 Shield Cap, Drag 50-60A 9-8236 Sheild Cap, Drag 70-100A 9-8237 Shield Cup, Body 9-8238 Shield Cap, Machine 50-60A 9-8239 Shield Cap, Machine 70-100A 9-8244 Shield Cap, Drag 40A 9-8245...

  • Page 57: Appendix 1: Typical System Sequence Of Operation Block Diagram

    APPENDIX 1: TYPICAL SYSTEM SEQUENCE OF OPERATION BLOCK DIAGRAM LATCH ACTION ACTION ACTION ACTION ON/OFF-Switch to ON. Close external Mode Switch* to RUN. Mode Switch* to SET. disconnect switch. RESULT RESULT RESULT RESULT Gas Solenoid open, gas AC indicator blinks for 8 Gas flow stops.
  • Page 58 This page intentionally blank APPENDIX Manual 0-2962...

  • Page 59: Appendix 2: General Application Notes

    APPENDIX 2: GENERAL APPLICATION NOTES A. Hand Cutting Versus Machine (Mechanized) Cutting Speeds A-02947 Hand Cutting Speeds (Shaded Area) Machine Cutting Speeds Material Thickness Hand cutting speeds can be much less than those obtained from Machine (Mechanized) Type applications. Hand cut- ting application speeds mostly depend on operator experience.

  • Page 60: Appendix 3A: Cutmaster 50 & Cutmaster 51 System Data (Hand Torch

    APPENDIX 3A: CUTMASTER 50 & CUTMASTER 51 SYSTEM DATA (HAND TORCH) Torch Specifications For Cut Quality on Various Materials and Thicknesses CutMaster 50 & CutMaster 51 Power Supplies The following table defines the cut quality on various Cutting Range materials and thicknesses: Material Mild Steel Genuine Cut:...
  • Page 61 Cutting Speed Charts Air Plasma Cutting Speed Data Chart For CutMaster 50 & CutMaster 51 Type Torch: SL60 - Drag Type Material: Aluminum Thickness Output Volts Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (SCFH) Pierce Pierce Height Inches (Cat.

  • Page 62: Appendix 3B: Cutmaster 50 & Cutmaster 51 System Data (Machine Torch

    APPENDIX 3B: CUTMASTER 50 & CUTMASTER 51 SYSTEM DATA (MACHINE TORCH) Cut Quality on Various Materials and Thicknesses Torch Specifications For CutMaster 50 & CutMaster 51 Power Supplies The following table defines the cut quality on various Cutting Range materials and thicknesses: Material Mild Steel Cut Quality on Various Materials...
  • Page 63 Cutting Speed Charts Air Plasma Cutting Speed Data Chart For CutMaster 50 & CutMaster 51 Thickness Output Volts Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (SCFH) Pierce Pierce Height Inches (Cat. No.) (VDC) (Amps) Inches Meters Inches psi* Plasma Total** Delay (Sec) Inches 20 ga 9-8208...

  • Page 64: Appendix 4A: Cutmaster 75 & Cutmaster 81 System Data (Hand Torch

    APPENDIX 4A: CUTMASTER 75 & CUTMASTER 81 SYSTEM DATA (HAND TORCH) Cut Quality on Various Materials and Thicknesses Torch Specifications For CutMaster 75 & CutMaster 81 Power Supplies The following table defines the cut quality on various Cutting Range materials and thicknesses: Material Most Metals Cut Quality on Various Materials...
  • Page 65 Cutting Speed Charts Air Plasma Cutting Speed Data Chart For CutMaster 75 & CutMaster 81 Thickness Output Volts Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (SCFH) Pierce Pierce Height Inches (Cat. No.) (VDC) (Amps) Inches Meters Inches psi* Plasma Total** Delay (Sec) Inches 0.06 9-8210...

  • Page 66: Appendix 4B: Cutmaster 75 & Cutmaster 81 System Data (Machine Torch

    APPENDIX 4B: CUTMASTER 75 & CUTMASTER 81 SYSTEM DATA (MACHINE TORCH) Cut Quality on Various Materials and Thicknesses Torch Specifications For The following table defines the cut quality on various CutMaster 75 & CutMaster 81 Power Supplies materials and thicknesses: Cutting Range Cut Quality on Various Materials Material...
  • Page 67 Cutting Speed Charts Air Plasma Cutting Speed Data Chart For CutMaster 75 & CutMaster 81 Thickness Output Volts Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (SCFH) Pierce Pierce Height Inches (Cat. No.) (VDC) (Amps) Inches Meters Inches psi* Plasma Total** Delay (Sec) Inches 0.06 9-8210...

  • Page 68: Appendix 5: Cutmaster 100 & 101 System Data (Hand And Machine Torch

    APPENDIX 5: CUTMASTER 100 & 101 SYSTEM DATA (HAND AND MACHINE TORCH) Cut Quality on Various Materials and Thicknesses The following table defines the cut quality on various Torch Specifications For materials and thicknesses: CutMaster 100 & CutMaster 101 Power Supplies Cutting Range Cut Quality on Various Materials Material...
  • Page 69 Cutting Speed Charts Air Plasma Cutting Speed Data Chart For CutMaster 100 & CutMaster 101 Thickness Output Volts Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (SCFH) Pierce Pierce Height Inches (Cat. No.) (VDC) (Amps) Inches Meters Inches psi* Plasma Total** Delay (Sec) Inches 0.05 9-8211...

  • Page 70: Appendix 6: Cutmaster 151 System Data (Hand And Machine Torch

    APPENDIX 6: CUTMASTER 151 SYSTEM DATA (HAND AND MACHINE TORCH) Cut Quality on Various Materials and Thicknesses Torch Specifications For The following table defines the cut quality on vari- CutMaster 151 Power Supply ous materials and thicknesses: Cutting Range Cut Quality on Various Materials Material Most Metals Up to...
  • Page 71 Cutting Speed Charts Air Plasma Cutting Speed Data Chart For CutMaster 151 Standoff Thickness Output Volts Am perage Speed (Per Minute) Plasm a Gas Press Flow (SCFH) Pierce Pierce Height Inches (Cat. No.) (VDC) (Am ps) Inches Meters Inches psi* Plasm a Total** Delay (Sec) Inches 9-8212 3.76...

  • Page 72: Appendix 7A: Pakmaster 50Xl Plus System Data (Hand Torch

    APPENDIX 7A: PAKMASTER 50XL PLUS SYSTEM DATA (HAND TORCH) Torch Specifications For PakMaster 50XL Plus Power Supply Cut Quality on Various Materials and Thicknesses Cutting Range Material Mild Steel The following table defines the cut quality on various Production Cut: materials and thicknesses: Up to 1/4 inch - 6.3 mm...
  • Page 73 Cutting Speed Charts Air Plasma Cutting Speed Data Chart For PakMaster 50XL Plus Type Torch: SL60 - Drag Type Material: Aluminum Thickness Output Volts Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (SCFH) Pierce Pierce Height Inches (Cat. No.) (VDC) (Amps) Inches...

  • Page 74: Appendix 7B: Pakmaster 50Xl Plus System Data (Machine Torch

    APPENDIX 7B: PAKMASTER 50XL PLUS SYSTEM DATA (MACHINE TORCH) Cut Quality on Various Materials and Thicknesses Torch Specifications For PakMaster 50XL Plus Power Supply The following table defines the cut quality on various Cutting Range materials and thicknesses: Material Mild Steel Production Cut: Cut Quality on Various Materials Up to...
  • Page 75 Cutting Speed Charts Air Plasma Cutting Speed Data Chart For PakMaster 50XL Plus Thickness Output Volts Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (SCFH) Pierce Pierce Height Inches (Cat. No.) (VDC) (Amps) Inches Meters Inches psi* Plasma Total** Delay (Sec) Inches 20 ga 9-8208 8.89...

  • Page 76: Appendix 8A: Pakmaster 75Xl Plus System Data (Hand Torch

    APPENDIX 8A: PAKMASTER 75XL PLUS SYSTEM DATA (HAND TORCH) Cut Quality on Various Materials and Thicknesses Torch Specifications For The following table defines the cut quality on various Pak Master 75XL Plus Power Supply materials and thicknesses: Cutting Range Material Most Metals Cut Quality on Various Materials Up to...
  • Page 77 Cutting Speed Charts Air Plasma Cutting Speed Data Chart For PakMaster 75XL Plus Thickness Output Volts Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (SCFH) Pierce Pierce Height Inches (Cat. No.) (VDC) (Amps) Inches Meters Inches psi* Plasma Total** Delay (Sec) Inches 1/16 9-8210 8.89...

  • Page 78: Appendix 8B: Pakmaster 75Xl Plus System Data (Machine Torch

    APPENDIX 8B: PAKMASTER 75XL PLUS SYSTEM DATA (MACHINE TORCH) Cut Quality on Various Materials and Thicknesses The following table defines the cut quality on various Torch Specifications For materials and thicknesses: Pak Master 75XL Plus Power Supply Cutting Range Cut Quality on Various Materials Material Most Metals Material...
  • Page 79 Cutting Speed Charts Air Plasma Cutting Speed Data Chart For PakMaster 75XL Plus Thickness Output Volts Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (SCFH) Pierce Pierce Height Inches (Cat. No.) (VDC) (Amps) Inches Meters Inches psi* Plasma Total** Delay (Sec) Inches 1/16 9-8210 8.89...

  • Page 80: Appendix 9: Pakmaster 100Xl Plus System Data (Machine Torch

    APPENDIX 9: PAKMASTER 100XL PLUS SYSTEM DATA (MACHINE TORCH) Cut Quality on Various Materials and Thicknesses Torch Specifications For The following table defines the cut quality on various Pak Master 100XL Plus Power Supply materials and thicknesses: Cutting Range Cut Quality on Various Materials Material Most Metals Up to...
  • Page 81 Cutting Speed Charts Air Plasma Cutting Speed Data Chart For PakMaster 100XL Plus Thickness Output Volts Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (SCFH) Pierce Pierce Height Inches (Cat. No.) (VDC) (Amps) Inches Meters Inches psi* Plasma Total** Delay (Sec) Inches 0.05 9-8211 8.89...

  • Page 82: Appendix 10: Hand Torch Wiring Diagrams

    APPENDIX 10: HAND TORCH WIRING DIAGRAMS SL60 - SL100 Hand Torch Hand Torch and Leads with O2B Connector Torch & Leads with O2B Connector Power Supply Power Supply Torch Leads Torch Head Bulkhead Adapter Black Switch Orange Green Torch White Switch Negative / Plasma Pilot...
  • Page 83 APPENDIX 11: MECHANIZED TORCH WIRING DIAGRAMS Unshielded SL100 Mechanized (Machine) Torch Torch & Unshielded Leads Remote Torch & Unshielded Leads Pendant with O2B Connector with O2B Leads Connector Adapter Torch Head Power Supply Torch Leads Bulkhead Orange Black Switch Power Supply Green Adapter O2B Leads...
  • Page 84 APPENDIX 12: AUTOMATED TORCH WIRING DIAGRAMS Shielded SL100 Automated (Machine) Torch Torch and Shielded Leads with O2B Connector Torch and Shielded Leads with O2B Connector Torch Head Torch Leads Power Supply Bulkhead Switch Black Control Shield Female Male Faston Faston Negative &...
  • Page 85 APPENDIX 13: ATC ADAPTER PINOUT DIAGRAM ATC Adapter Female Receptacle ATC Male Connector HAND TORCH Front View Front View Negative / Plasma Negative / Plasma 4 - Green - Switch- to Small Pin 4 - Green / 8 - Open 8 - Open Switch 3 - White - Switch -...
  • Page 86 Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St. Louis, MO 63017 Telephone: 636-728-3000 www. victortechnologies.com...

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