Related Manuals for MachineryHouse BS-912
Summary of Contents for MachineryHouse BS-912
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Page 1: Instruction Manual
Page 1 Instruction Manual for BS-912 (B014) 03/12/2014 INSTRUCTION MANUAL BS-912 Metal Cutting Band Saw (240V) 305 x 178mm (W x H) Rectangle B014... - Page 2 Page 2 Instruction Manual for BS-912 (B014) 03/12/2014 WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reprodrctive harm. Some examples of these chemical are: ‧Lead from lead-based paints.
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Page 3: Table Of Contents
Page 3 Instruction Manual for BS-912 (B014) 03/12/2014 Table Of Contents Page No 1 Warning ….………………………………………………………………..… 2 Safety rules for all tools ..…………………………………………………… 3 Specification ……………………………………………………………...… 4 Transportation of machine ……………………………………………….… 5 Installation …………………………………………………………………….. 6 Minimum Room Space For Machine Operation ……………………………... -
Page 4: Warning
Page 4 Instruction Manual for BS-912 (B014) 03/12/2014 Interlock switch Guide adjustable knob Motor pulley cover Switch Blade adjustable knob Hand vise wheel Cylinder Vise jaw bracket Stop block Interlock switch Blade adjustable handle Gear box Guide adjustable knob Switch... -
Page 5: Safety Rules For All Tools
Page 5 Instruction Manual for BS-912 (B014) 03/12/2014 WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY As with all machinery there are certain hazards involved with operation and use of the machine. Using the machine with respect and caution will considerably lessen the possibility of personal injury. - Page 6 Page 6 Instruction Manual for BS-912 (B014) 03/12/2014 B. USE OF MACHINE: (1). REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it "on". (2). DON'T FORCE TOOL. It will do the job better and be safer at the rate for which it was designed.
- Page 7 Page 7 Instruction Manual for BS-912 (B014) 03/12/2014 (4). DON’T install & use this machine in explosive, dangerous environment. E. MAINTENANCE: (1). DISCONNECT machine from power source when making repairs. (2). CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is...
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Page 8: Specification
Page 8 Instruction Manual for BS-912 (B014) 03/12/2014 1.SPECIFICATION 3∮ (1HP) 1∮ (1.5HP) MOTOR 919G (G9743) 60HZ 50HZ Saw Blade Speed (MPM) 912B 60HZ 32 60 88 115 50HZ 26 50 73 95 912G (G9743) 60HZ 50HZ Saw Blade Speed... -
Page 9: Minimum Room Space For Machine Operation
Page 9 Instruction Manual for BS-912 (B014) 03/12/2014 (1). Tighten all locks before operation. (2). ALWAYS Keep proper footing & balance while moving this 155kgs machine, and only use heavy duty fiber belt to lift the machine as Fig. A (3). - Page 10 Page 10 Instruction Manual for BS-912 (B014) 03/12/2014 TOOTH SELECTION You need to consider: 1.The width of the cut. That is, the distance in the cut that each tooth must travel from the point it enters the workpiece until it leaves the workpiece, and 2.The shape of the workpiece.
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Page 11: Bi-Metal Speeds And Feeds
Page 11 Instruction Manual for BS-912 (B014) 03/12/2014 8. BI-METAL SPEEDS AND FEEDS These figures are a guide to cutting 4"(100mm) material (with a 314 Vari-Tooth) when using a cutting fluid. Increase Band Speed: 15% When cutting 1/4"(6.4mm) material (l0/l4 Vari-Tooth) 12% When cutting 3/4"(19 mm) material (6/10 Vari-Tooth) - Page 12 Page 12 Instruction Manual for BS-912 (B014) 03/12/2014 4340,E4340,8630 Alloy Steel Ni-Cr-Mo 8640, Alloy Steel E9310 Tool Steel A-10 H-11,H-12,H-13 Stainless Steel 410,502 440C 304,324 304L 316,316L TELLTALE CHIPS Chips are the best indicator of correct feed force. Monitor chip information and adjust feed accordingly.
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Page 13: Assembly
Page 13 Instruction Manual for BS-912 (B014) 03/12/2014 ASSEMBLY A 1 HP, motor, split phase or capacitor-start it recommended for best economical performance. Counterclockwise rotation is required. Note that rotation can be reversed by ollowing directions given on terminal or nameplate. -
Page 14: Operation
Page 14 Instruction Manual for BS-912 (B014) 03/12/2014 10. OPERATION WORK SET UP (1). Raise the saw head to the highest position. (2). Open vise to accept the Piece to be cut by rotating the wheel at the end the base. - Page 15 Page 15 Instruction Manual for BS-912 (B014) 03/12/2014 BLADE DIRECTION OF TRAVEL Be sure the Made is assembled to the pulleys such that the vertical edge engages the work piece first. BLADE MOVEMENT Blade Direction STARTING SAW: 1.Switch button function description **Coolant switch was integrated in with the toggle switch.
- Page 16 Page 16 Instruction Manual for BS-912 (B014) 03/12/2014 CAUIION: NEVER OPERATE SAW WITHOUT BLADE GUARDS IN PLACE. Be sure the blade is not in contact with the work when the motor is started. Start the motor, allow the saw to come to full speed, then begin the cut by letting the head down slowly onto the work.
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Page 17: Blade Guide Bearing Adjustment
Page 17 Instruction Manual for BS-912 (B014) 03/12/2014 (2) The position of the vise when loosened. ( Half opened). (3) The position of the vise when loosened. (Completely opened). To operate, proceed as follows: 1) Rise the arm 2” above the workpiece, close the cylinder valve to maintain the arm 2” above the workpiece. - Page 18 Page 18 Instruction Manual for BS-912 (B014) 03/12/2014 guides for proper spacing. NOTE: There should be from 000 (just touching) 001 clearance between the blade and guide bearings to obtain this clearance adjust as follows: 1. The inner guide bearing is fixed and cannot be adjusted.
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Page 19: Blade Track Adjustment
Page 19 Instruction Manual for BS-912 (B014) 03/12/2014 12. BLADE TRACK ADJUSTMENT (1). Open the blade guard. (2). Remove the blade guide assemblies (top and bottom) (3). Loosen the hex head screw in the tilting machanism to a point where it is loose but snug. -
Page 20: Maintenance
Page 20 Instruction Manual for BS-912 (B014) 03/12/2014 Speed M.P.M Material 60Hz 50Hz Tool Steel Stainless steel Alloy Steel Cast-iron steel Low-alloy Carbon Steel Soft Brass Soft iron Aluminum Plastic MANUAL OF GEAR TYPE SPEED CHANGING Exactly set the handle to the 3 position 1.Disconnect the metal belt saw from the electrical power supply. -
Page 21: Lubrication
Page 21 Instruction Manual for BS-912 (B014) 03/12/2014 any time than remedy it after it is out of order. (1) Daily Maintenance (by operator) (a) Fill the lubricant before starting machine everyday. (b) If the temperature of spindle caused over-heating or strange noise, stop machine immediately to cheek it for keeping accurate performance. -
Page 22: Trouble Shooting
Page 22 Instruction Manual for BS-912 (B014) 03/12/2014 15. TROUBLE SHOOTING Symptom Possible Cause(s) Corrective Action Excessive Blade 1. Materials loosen in vise. 1. Clamp work securely Breakage 2. Incorrect speed or feed 2. Adjust speed or feed 3.Blade teeth spacing too large 3. - Page 23 Page 23 Instruction Manual for BS-912 (B014) 03/12/2014 Teeth Ripping from 1. Tooth too coarse for work 1. Use finer tooth blade. Blade. 2. Too heavy pressure; too slow 2. Decrease pressure, increase speed. speed 3. Vibrating work-piece. 3. Clamp work piece securely 4.
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Page 24: Circuit Diagram
Page 24 Instruction Manual for BS-912 (B014) 03/12/2014 CIRCUIT DIAGRAM... - Page 25 Page 25 Instruction Manual for BS-912 (B014) 03/12/2014...
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- Page 29 Page 29 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912B CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 192012A Swivel Base 192009A Acme Screw 181138B Acme Nut 181266 Fixed Bolt W008 3/8"x25xt2 Washer 192015 Vise Jaw Bracket(Front) S012 3/8"x1-1/2"L...
- Page 30 Page 30 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912B CODE NO PART NO DESCRIPTION SPECIFICATION NOTE S022 5/16"x3/4"L Hex. Head Screw 3021 Stock Stop Rod 3021A Stock Stop Rod Option 181125 Stop Block 192011 Fixed Plate W005 1/4"x16xt1.5...
- Page 31 Page 31 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912B CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 192039 Hand Rod N007 5/16"-18 Hex. Nut W016 5/16"x23xt2mm Washer S019 5/16"-18x1-1/2"L Hex. Head Screw 181256 Coolant Tank Pump W004 1/4"x19xt1.5...
- Page 32 Page 32 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912B CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 192037B Handle Body 3027 Knob 192052 Blade Tension Sliding Block 181210 Sliding Plate 192026 Spring S608 5/16"x3/4"L Hex. Socker Headless Screw W205 5/16"...
- Page 33 Page 33 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912B CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 244-13 S708 3/16"x3/8"L Cross Round Head Screw 244-14 181220-1 Worm Gear 244-15 S607 5/16"x1/2"L Hex. Socker Headless Screw 245S 192010S...
- Page 34 Page 34 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912B CODE NO PART NO DESCRIPTION SPECIFICATION NOTE S006 1/4"x1/2"L Hex. Head Screw 3058 Plum handle W008 3/8"x25xt2 Washer S013 3/8"x1-1/4"L Hex. Head Screw 292S 192004AS Adjustable Bracket...
- Page 35 Page 35 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912B CODE NO PART NO DESCRIPTION SPECIFICATION NOTE S612 5/16"-18X1/2"L Hex. Socker Headless Screw 193055 Presure Lump HW007 M12xt2 Washer S013 3/8"x1-1/4"L Hex. Head Screw W013 3/8"x20xt2 Washer...
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- Page 39 Page 39 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912G (G9743) CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 192012A Swivel Base 192009A Acme Screw 181138B Acme Nut 181266 Fixed Bolt W008 3/8"x25xt2 Washer 192015 Vise Jaw Bracket(Front) S012 3/8"x1-1/2"L...
- Page 40 Page 40 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912G (G9743) CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 3021 Stock Stop Rod 3021A Stock Stop Rod Option 181125 Stop Block 192011 Fixed Plate W005 1/4"x16xt1.5 Washer S019 5/16"x1-1/2"L...
- Page 41 Page 41 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912G (G9743) CODE NO PART NO DESCRIPTION SPECIFICATION NOTE W016 5/16"x23xt2mm Washer S019 5/16"-18x1-1/2"L Hex. Head Screw 181256 Coolant Tank Pump W004 1/4"x19xt1.5 Washer S717 1/4"x5/8"L Cross Round Head Screw 181854 5/8"x200mm...
- Page 42 Page 42 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912G (G9743) CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 192052 Blade Tension Sliding Block 181210 Sliding Plate 192026 Spring S608 5/16"x3/4"L Hex. Socker Headless Screw W205 5/16" Spring Washer S020 5/16"×1"L...
- Page 43 Page 43 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912G (G9743) CODE NO PART NO DESCRIPTION SPECIFICATION NOTE S701 1/4"x1/2"L Cross Round Head Screw W005 1/4"x16xt1.5 Washer 195083 Knob N016 1/2" W002 1/2"x28xt2 Washer 181306 Bracket , For CE Only...
- Page 44 Page 44 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912G (G9743) CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 800-5 192348 Sprin 800-6 HB001 ∮8 Steel Ball 800-7 192327A Speed Indicator Dial 800-8 HS244 M5x28L Hex. Socket Head Screw...
- Page 45 Page 45 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912G (G9743) CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 800-45 HT017 M5X12L Cross Round Head Screw 800-46 HD106 PT3/8" Plug 800-47 HS230 M6x20L Hex. Socket Head Screw 800-48...
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- Page 48 Page 48 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912B / 912G(G9743) CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 235-1 192016A Idler Wheel 235-2 HCR06 C-Retaniner Ring 235-3 CA6205LLU 6205LLU Bearing 235-4 181245 Bushing 235-6 W018 5/16"x20xt3...
- Page 49 Page 49 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912B / 912G(G9743) CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 317-5 W017 5/16"x18xt1.5 Washer 317-6 W205 5/16" Spring Washer 317-7 S416 5/16"x1-1/4"L Hex. Socket Head Screw 317-8 103120A...
- Page 50 Page 50 Instruction Manual for BS-912 (B014) 03/12/2014 PARTS LIST MODEL NO. 912B / 912G(G9743) CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 750-2 3131B Switch Cover Option 750-3 S805 3/16"x3/8"L Screw Option 750-4 ET1931 Cover Option 750-5 ET1401 1∮ Toggle Switch Assembly...
- Page 51 Page 51 Instruction Manual for BS-912 (B014) 03/12/2014 Idler Wheel Set ACCESSORIES (Revised) CODE NO PART NO SPECIFICATION DESCRIPTION 235S 192016AS Idler Wheel Set 235-1 192016A Idler Wheel 235-2 HCR06 C-Retaniner Ring 235-3 CA6205LLU Bearing 6205LLU 235-4 181245 Bushing 235-6...
- Page 52 Page 52 Instruction Manual for BS-912 (B014) 03/12/2014 MANUFACTURER: ADDRESS: SERIAL No.: PLEASE WRITE DOWN THE SERIAL NO. ON THIS BLOCK FROM THE NAME PLATE AFTER YOU RECEIVE THIS MACHINE.
- Page 53 Page 53 Instruction Manual for BS-912 (B014) 03/12/2014 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
- Page 54 Page 54 Instruction Manual for BS-912 (B014) 03/12/2014 Metal Cutting Bandsaw Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 8. Understand the machines controls. Make sure the bandsaw is turned Make sure you off and disconnect from the main power supply understand the use and operation of all controls.
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