Replacing The Drive Belt; Lubrication; Carbon Brushes; Bearings - PowerTec HP1005 Owner's Manual

4-3/8" portable hand planer
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• Place a straight edge along the outside surface of the
front and rear shoes.
Figure 9
Rear
Shoe
• Slide the blade until it contacts the straight edge.
• Make sure the blade sits correctly in the blade holder
groove of the cutter drum.
• Tighten the clamping screws.
CAUTION
Tighten all clamping screws carefully. A loose clamping
screw can be extremely dangerous. Check regularly to
ensure they are tightened securely.
NOTICE: Your planed surface will end up rough and
uneven unless the blades are properly and securely
set. The blades must be mounted so the cutting edge is
absolutely level (parallel to the surface of the rear shoe).
• Repeat for the second blade, making sure both blades
are set to the same cutting level and positioned in the
center of the cutter drum.

REPLACING THE DRIVE BELT

Refer to Figure 10
WARNING
Turn switch OFF, remove the plug from the power source
outlet and wait until the blades have come to a complete
standstill before making any adjustments or removing or
installing accessories.
• Remove the four screws from the drive belt cover.
• Remove the old drive belt. Pull the belt from the top
pulley while turning the bottom pulley by hand.
• Use a soft brush to clean the pulleys.
• Place the new belt on the bottom pulley first, align the
V grooves on the new belt with the grooves on the
bottom pulley. Place the other side of the belt onto the
top pulley, turn the top pulley by hand until the belt is
in place on both pulleys. Turn the pulley by hand a few
MAINTENANCE
times to make sure the belt is even on both pulleys.
• Replace the drive belt cover and secure in place with
the four screws. Tighten screws.
• Connect to the power supply and switch the planer on,
run for one minute to make sure the motor and new belt
work properly.
Blade
Figure 10
Front Shoe

LUBRICATION

Your tool has been properly lubricated and is ready to use.
It is recommended that tools with gears be re-lubricated
with a special gear lubricant at every brush change.

CARBON BRUSHES

The brushes in your tool have been engineered for many
hours of dependable service. To maintain peak efficiency
of the motor, we recommend examining the brushes every
two to six months. Only genuine replacement brushes
designed specifically for your tool should be used.

BEARINGS

Bearings that become noisy (due to heavy load or
abrasive material cutting) should be replaced as soon as
possible to avoid overheating or motor failure.

CLEANING

Ventilation openings must be kept clean and free of
foreign matter. Do not attempt to clean these components
by inserting pointed objects through openings.
The tool may be cleaned most effectively with compressed
dry air. Always wear safety goggles when cleaning tools
with compressed air.
Certain cleaning agents and solvents damage plastic
parts. Some of these are: gasoline, carbon tetrachloride,
chlorinated cleaning solvents, ammonia and household
detergents that contain ammonia.
WARNING
WARNING
7
Drive Belt Cover
7

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