Table of Contents
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General Operation:
1-1
Safety Precautions
1-2
Startup
1-3
Relief Valve
1-4
Flow Speed Control
1-5
Liquid Lock Priming Diagram
Model Selection Guide:
2-1
Model Number
(all pumps)
2-2
Choosing Style
2-3
Shaft and Seal type
2-4
Configuration and Options
Part Diagrams:
3-1
Base Components
3-2
Seals, Modified & Cooling
3-3
Seals, Modified (B) & Double Bearing
3-4
Seals, Packed
3-5
Shaft Styles
BearCat Pumps
300,450,600 and 900
Pump and Gear Meter Manual
End Plate Diagrams:
4-1
C Style
4-2
B Style
4-3
V Style
4-4
T Style
4-5
N Style
4-6
W Style
4-7
R Style
4-8
U Style
Dimension Diagrams:
5-1
Models 300, 450 and 600
5-2
Model 900
5-3
Shaft Dimensions
(all pumps)
Index
(all models)
(Click links for quick access)
www.bearcatpumps.com
623-587-1350
Curves:
6-1
300 and 450 Curves
6-2
600 and 900 Curves
Example Systems & Misc:
7-1
Loading Skid
7-2
Metering with Coriolis Meter
7-3
Metering with Gear Meter
7-4
Truck Pumps
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Table of Contents
Related Manuals for BearCat Pumps 300
Summary of Contents for BearCat Pumps 300
- Page 1 Metering with Gear Meter (all pumps) Truck Pumps Choosing Style Shaft and Seal type Dimension Diagrams: Configuration and Options Models 300, 450 and 600 Model 900 Shaft Dimensions (all models) Part Diagrams: Base Components (all pumps) Seals, Modified & Cooling Seals, Modified (B) &...
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Page 2: General Safety Precautions
Return to Index General Safety Precautions • This manual should be read entirely prior to the commencement of installation and operation. • Only qualified personnel should install, operate and maintain this pump and associated equipment. • Check pump for specific safety warnings/labels. •... -
Page 3: Start-Up Procedure
Return to Index Start-up Procedure Start-Up Procedure Pump should turn freely by hand. Ensure all guards are in place. Heat if necessary. Gradually open valves, and check for signs of leakage before starting pump. If possible, add some of the liquid directly to the pump. -
Page 4: Relief Valve Operation
Return to Index Relief Valve Relief Valve Operation: Each endplate can relieve pressure in one flow direction only. As such, if the valves are set in opposite directions, each can be adjusted to independent pressures. It is possible to pressure relieve at 80 PSI in one direction, while 30 PSI in reverse. - Page 5 Return to Index Flow Speed Control Flow Speed Control: Pump speed control, either in the form of a Variable Frequency Drive (VFD) or hydraulic control valve is a valuable feature. Many factors can contribute to a situation where pump speed would need to be decreased for cautionary reason, or increased for efficiency gains.
- Page 6 Return to Index Liquid Lock Priming Diagram Liquid Lock Priming System This is a specific combination of three key elements that significantly improve the pumps ability to prime; Elevated Screen Inlet to Pump Inlet Pressure/Vacuum Boundary Plane Verticle Discharge This condition allows the pump to prime at a very slow speed and in a continual state of lubrication.
- Page 7 Return to Index Building a Model Number Configuration Displacement Shaft Seal • RH = Right High (standard) • 300 = 0.30 Gal/Rev • M = Modified Lip (standard) • RL = Right Low • 450 = 0.45 Gal/Rev • N = Narrow Spacer (double) •...
- Page 8 Return to Index End Plate Style Relief Valve • V, B and R Style Relief Heat Bearing Bushing Viton Buna-N Grease Bearing Style Heat Tracing • N, W, R and U • V, T, R and U • Domed End Cap •...
- Page 9 Return to Index Shaft Type X: Extended shaft S: Short shaft H: Hydraulic Shaft. Set distance from mount face. Used for Hydraulic Motors and Gear Meters. Seal Type M: Modified (standard) B: Bearing Double P: Packed C: Cooling Double (shown) N: Narrow Double www.bearcatpumps.com 623-587-1350...
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Page 10: Option Items
Return to Index Configuration RH Example LL Example Right High Left Low Configuration Examples Shaft High The configuration is determined by side port postion and drive shaft Shaft Low location. Looking down the drive shaft, is the side port on the left or right? Is the drive shaft in the high or low position? See examples to left. - Page 11 Return to Index Base Component Diagram Port Gasket (Use model numder to indentify) Housing (Use model number to identify) Gears (Use model number to identify) Idler Shaft (Use model number to identify) Drive Shaft (Use model number to identify) See Endplate Diagrams for details Pump Parts Diagrams This shows a general pump diagram used with the model number to identify parts.
- Page 12 Return to Index Seal Diagrams Modified Seal (standard) .625 Plug Assembly (x1) (install in pressure side only) * Items included in seal kit Bearing Cap Oring (x1) Recommended Grease: NLGI No. 2 1.5in Main Seal (x1) Dust Seal Brkt (x1) SHCS 0.25-20x0.5 (x3) MR24 Bearing Dust Seal (x1)
- Page 13 Return to Index Seal Diagrams Modified (B) Seal Bearing Cap Oring (x1) * Items included in seal kit Recommended Grease: NLGI No. 2 .625 B Plug Assembly (x2) 1.5in Main Seal (x1) Dust Seal Brkt (x1) SHCS 0.25-20x0.5 (x3) Dust Seal (x1) MR24 Bearing Grease Zerk (x2) Modified Cap...
- Page 14 Return to Index Seal Diagrams Packed Seal * Items included in seal kit .625 Plug (x2) Bearing Cap Oring Assembly (x1) SHCS 0.375-16x0.75 (x5) 1.5" Packing Washer (x1) 1/2-13 Nut and Washer (x2) 450 Gland (x2) Modified Cap 110_450 Stud (x2) 450 Gland Clip (x2) 450 Packing Ring Set (x1) www.bearcatpumps.com...
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Page 15: Model
Return to Index Shaft Style Diagrams X - Extended Shaft H - Hydraulic Shaft S - Short Shaft (Available in B,C, and V models only) 4.53 1.249 0.250 0.13" Keyway 1.499 1.249 0.375 0.25 .13 (Standard) KeyWay 0.31 .17 (B and W Models) www.bearcatpumps.com 623-587-1350... - Page 16 Return to Index C Style Diagram C Style Endplate (x2) #12 Plug and Oring (x4) HEX BOLT 0.5-13x1.5 (x16) (45ft-lbs Torque) End Plate Gasket (qty varies) Set Screw .375-16x.5 (x4) (use on pressure side only, vaccum side left open) End Cover Cap (Blind Cap x3) (Shaft Cap x1) Long Bushing - Bronze...
- Page 17 Return to Index B Style Diagram Adjuster Nut (x2) Adjuster Nut Oring (x2) Adjuster Plate Oring (x2) SHCS 0.375-16x0.75 (x8) RV Spring and Poppet Assy (x2) (20ft-lbs Torque) B Style Endplate (x2) #12 Plug and Oring (x4) HEX BOLT 0.5-13x1.5 (x16) (45ft-lbs Torque) .625 B Plug Assembly(x2) End Plate Gasket...
- Page 18 Return to Index V Style Diagram Adjuster Nut (x2) Adjuster Nut Oring (x2) Adjuster Plate Oring (x2) SHCS 0.375-16x0.75 (x8) RV Spring and Poppet Assy (x2) (20ft-lbs Torque) V, R or U Style Endplate (x2) Str 12MJ-12MB Short and Oring (x4) HEX BOLT 0.5-13x1.5 (x16) (45ft-lbs Torque) #12 Plug and Oring (x6)
- Page 19 Return to Index T Style Diagram #12 Swivel Elbow (x2) #12 Plug and Oring (x2) Str 12MJ-12MB Short and Oring (x2) T style Endplate (x2) HEX BOLT 0.5-13x1.5 (x16) (45ft-lbs Torque) Str 12MJ-12MB Long (x2) Str 12MJ-12MB Short and Oring (x4) Set Screw .375-16x.5 (x8) (Both holes plugged) End Cover Cap...
- Page 20 Return to Index N Style Diagram N Style Endplate (x2) #12 Plug and Oring (x4) HEX BOLT 0.5-13x1.5 (x16) (45ft-lbs Torque) Bearing Cap Oring (x4) End Plate Gasket (qty varies) End Cover Cap (Front and Rear) N Style Piston (x4) HEX BOLT 0.375-16x1.25 (x4) (20 ft-lbs Torque) 960 Piston Bracket (x4)
- Page 21 Return to Index W Style Diagram #12 Plugand Oring (x4) N Style Endplate (x2) HEX BOLT 0.5-13x1.5 (x16) (45ft-lbs Torque) Bearing Cap Oring (x4) End Plate Gasket (qty varies) End Cover Cap (Front and Rear) W_2 Face Oring (x4) W Quad Oring (x4) HEX BOLT 0.375-16x1.25 (x4) (20 ft-lbs Torque) Grease Zerk (x4)
- Page 22 Return to Index R Style Diagram Adjuster Nut (x2) Adjuster Nut Oring (x2) Adjuster Plate Oring (x2) SHCS 0.375-16x0.75 (x8) (20ft-lbs Torque) RV Spring and Poppet Assy (x2) V, R or U Style Endplate (x2) Str 12MJ-12MB Short and Oring (x4) HEX BOLT 0.5-13x1.5 (x16) (45ft-lbs Torque) #12 Plug and Oring (x6)
- Page 23 Return to Index U Style Diagram #12 Swivel Elbow and Oring (x2) #12 Plug and Oring (x2) T style Endplate (x2) Str 12MJ-12MB Short and Oring (x2) Str 12MJ-12MB Long and Oring (x4) HEX BOLT 0.5-13x1.5 (x16) (45ft-lbs Torque) Str 12MJ-12MB Short and Oring (x2) End Cover Cap (Front and Rear) End Plate Gasket...
- Page 24 Dimensions vary see shaft Diagram for details 5/8-11 (4pls) 3.75 10.16 Model 300 - 2.5" ANSI 150# Flange bolt circle Model 450 - 3" ANSI 150# Flange bolt circle 6.41 Model 600 - 3" ANSI 150# Flange bolt circle 3.16 11.57...
- Page 25 Return to Index 900 Basic Dimensions 6.00 11.50 7.58 5.50 Dim varies depending 3.92 on shaft style 11.92 5.33"(R Model) 5.97" (R Model) 2.83"(N,W Model) 3.47" (N,W Model) 15.00 1.82 7.50 6" ANSI 150 Flange 3/4-10 (8) BC 9.5" 9.70 www.bearcatpumps.com 623-587-1350...
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Page 26: Shaft Dimensions
Return to Index Shaft Dimensions X - Extended Shaft H - Hydraulic Shaft S - Short Shaft 1.499 4.53 0.250 0.13" 0.25 .13 (Standard) 0.375 Keyway 0.31 .17 (B and W Models) KeyWay 1.249 1.249 www.bearcatpumps.com 623-587-1350... -
Page 27: Performance Curves
Return to Index Performance Curves Pump Disp Pump Disp Max RPM Max RPM Max GPM Max GPM Port Size 2.5in ANSI 150# Flange Port Size 4in Pump Flange* *Bolt circle on flange is ANSI 3in 150# *Port adapters available for 4in ANSI 150#, 8-bolt Flow Rate (GPM) Flow Rate (GPM) Flow Rate (GPM) - Page 28 Return to Index Performance Curves Pump Disp Pump Disp Max RPM Max RPM Max GPM Max GPM Port Size 4in Pump Flange* Port Size 6" Pump Flange* *Bolt circle on flange is ANSI 3in 150# *Bolt circle on flange is ANSI 6in 150# *Port adapters available for 4in ANSI 150#, 8-bolt Flow Rate (GPM) Flow Rate (GPM)
- Page 29 Return to Index 4in Asphalt Unloading Skid 4in Asphalt Unloading Skid with Screen Box Below is an example of a skid for unloading apshalt tankers. Model numbers for ordering shown in bold text. M34: 4in Class 150 Flange Adapter SC4-C-43-30: Screen Box Assembly with coarse screen pump adapter, and jumper hose 600VCX-RH: Asphalt Pump...
- Page 30 Below is an example of a Metering Skid for Rubberized Asphalt. Model numbers for CMF300-H: Heat Block kit for ordering shown in bold text. 300 Series Micro Motion C3030: 3in Pump to Meter Port Adapter SC4-C-43-30: Screen Box Assembly, with coarse screen pump adapter...
- Page 31 Return to Index 4in Gear Metering Assembly 4in Gear Metering Assembly Below is an example of a 4in Gear Meter System for Asphalt. Model numbers for ordering shown in bold text. 450TNH-RH-EA: Asphalt Gear M34: 4in Class 150 Flange Adapter Meter, with Encoder Coupler and Guard option SC4-C-43-30: Screen Box...
- Page 32 Return to Index Truck Pumps 600WWH-RH: W Series pump, with Hydraulic Motor and Split Clamp Coupler. 600BMX-RH-OB: B Series pump Extended Shaft and Outboard Bearing. Good choice for crude hauler truck, with PTO drive. www.bearcatpumps.com 623-587-1350...
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