Philips MCD909 Service Manual

Philips MCD909 Service Manual

Dvd micro theatre
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DVD Micro Theatre

TABLE OF CONTENTS

Location of PC Boards ............................................. 1-1
Electronic Specification ............................................. 1-2
Measurement Setup ................................................ 1-3
Service Aids............................................................... 1-4
Software Version Check & Upgrade ........................ 2-1
Malfuction Check Chart ............................................. 2-2
Disassembly Diagram................................................ 3-1
Block Diagram ......................................................... 4-1
Wiring Diagram ......................................................... 5-1
Display Board ............................................................... 6
Circuit diagram ...................................................... 6-1
Layout diagram ...................................................... 6-2
Prepositive Board ......................................................... 7
Circuit diagram ...................................................... 7-1
Layout diagram ...................................................... 7-2
AMP Board .................................................................. 8
Circuit diagram ...................................................... 8-1
Layout diagram ...................................................... 8-2
2009
DB 0908
Version 1.0
ECO Control Board Diagram ....................................... 9
Small Board Diagram ...................................................10
Decoder Board ............................................................11
Circuit diagram ....................................... 11-1 to 11-8
Layout diagram ..................................................... 11-9
Exploded View ............................................................12
DVD Exploded View ............................................. 12-1
AMP Exploded View ............................................. 12-2
Service Partlist .......................................... 13-1 to 13-2
Factory Partlist .......................................... 14-1 to 14-6
MCD909
3141 785 33540

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Summary of Contents for Philips MCD909

  • Page 1: Table Of Contents

    MCD909 DVD Micro Theatre TABLE OF CONTENTS Location of PC Boards ..........1-1 ECO Control Board Diagram ........9 Electronic Specification ..........1-2 Small Board Diagram ...........10 Measurement Setup ..........1-3 Decoder Board ............11 Service Aids............... 1-4 Circuit diagram ........11-1 to 11-8 Software Version Check &...
  • Page 2: Location Of Pc Boards

    PUSH KEY BOARD LAMP BOARD (Same location on the other side) USB BOARD LAMP BOARD (Same location on the other side) Type /Versions: MCD909 Service policy Board in used: BUTTON BOARD DISPLAY BOARD USB BOARD LAMP BOARD DECODER BOARD AMP BOARD...
  • Page 3: Specifications

    Specifications AMPLIFIER SPEAKERS Rated Output Power ......2 x 75W RMS Speaker Impedance ..........4ohm S/N ..............>=65dBA Speaker Driver,base ........5 1/4" Frequency response ....40Hz-20KHz,±3dB Speaker Driver,tweeter ........RT-2 Aux Input ........0.5V RMS 47kohm Frequency response ......60Hz - 20 KHz DISC GENERAL INFORMATION Laser Type ........
  • Page 4: Measurement Setup

    MEASUREMENT SETUP Tuner FM Bandpass LF Voltmeter 250Hz-15kHz e.g. PM2534 e.g. 7122 707 48001 RF Generator e.g. PM5326 S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Tuner AM (MW,LW) Bandpass LF Voltmeter...
  • Page 5: Service Aids

    SERVICE AIDS WARNING All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
  • Page 6 INSTRUCTIONS ON CD PLAYABILITY Customer complaint "CD related problem" Set remains closed! check playability playability ok ? For flap loaders (= access to CD drive possible) "fast" lens cleaning cleaning method is recommended check playability playability ok ? Play a CD for at least 10 minutes check playability playability...
  • Page 7 INSTRUCTIONS ON CD PLAYABILITY PLAYABILITY CHECK LIQUID LENS CLEANING Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. For sets which are compatible with CD-RW discs This to avoid that little particles make scratches on use CD-RW Printed Audio Disc ....7104 099 96611 the lens.
  • Page 8: Software Version Check & Upgrade

    Software Version Check & Upgrade Upgrade software 1.Download the software from Philips support website http://www.philips.com/support 2.Put in the Software CD Disc or USB, untill hear a long ding voice while it is loading. Software upgrade finish. Software check Press the “display” button quartic continuously on remote control,...
  • Page 9 Malfunction follow check chart...
  • Page 10: Disassembly Diagram

    Disassembly Diagram -- DVD Part B. Loosen screws 2 PCS 3 X 6 FMTT F. Loosen screws 1 PCS 3 X 4 FMTT A. Loosen screws 9 PCS 3 X 6 BMTT C.Loosen screws 5 PCS 3 X 10 BA G.Loosen screws 2 PCS 3 X 6 BMTT to remove bottom chassis D.Loosen screws 2 PCS 3 X 10 BA...
  • Page 11 Disassembly Diagram -- AMP Part B. Loosen 2 PCS 3 X 6 FMTT screws F. Loosen 1 PCS 3 X 4 FMTT screws A. Loosen screws 9 PCS 3 X 6 BMTT C.Loosen 2 PCS 3 X 10 BMTT screws G.
  • Page 12: Block Diagram

    Block Diagram Decode Board REM-SENSOR DVD5V CONTROL B OUT BLUE CPU5V GR OUT GREEN MECHANISM R OUT MEPG2 PT6311 Displayboard BLOCK V-OUT VIDEO MT1389FE S-V OUT S-VIDEO AMP Board DVD5V CPU5V COAXIAL Loader motor driver CD5954 OPTICAL MUTE HDMI HDMI/CEC TDA8920 DVD LINE-L DVD LINE-L...
  • Page 13: Wiring Diagram

    Wiring Diagram Scart Board AMP Board Decode board USB Board Prepositive Board Vacuum Tube Lamp Board Display Board Push key Board Encode Board...
  • Page 14 Display Board -- Circuit Diagram VFD701 R603 NE-1300CD-3.G 3.3/0.5 C603 104P R604 3.3/0.5 C605 104P -28V C604 104P C606 47uF CN602 47R 0.25W STB1 S701 R611 CPU+5V DATA V-GND V-GND CPU+5V REMOTE CN603 -28V CPU+5V S12/KS12 VF1-1 SW602 SW603 USB LED S11/KS11 VF2-1 S10/KS10...
  • Page 15: Layout Diagram

    Display Board -- Layout Diagram...
  • Page 16 Prepositive Board -- Circuit Diagram 9014 standby LM7812 +12V LED1 LED2 4001 4001 B772 2200u/25V 0.47/0.5W ~12V0 ~12V 0.47/0.5W 225V~ D7-10 2.5/5P IN4007X4 223/100V ROT-A +220V +200V ROT-B 10K0.5W 47K/0.5W DGND 100uF/350V 100uF/400V standby 47K/0.5W +12V PH-MUTE 0.47/0.5W MUTE 4148 9014 470K OUT-R...
  • Page 17 Prepositive Board -- Layout Diagram...
  • Page 18 AMP Board -- Circuit Digram Q113 BUK7509-55A -28V DZ102 CN220 BZX79-B27V R340 R173 R133 -30V R113 R130 DZ302 C134 R341 104j R347 R159 5.1V Q116 R342 BC857B R172 Q115 R140 BC857B 4.7K C153 R175 -27V DB101 KBL1010G DZ301 C393 560/0.5W 47UF/35V 104M Q114...
  • Page 19 AMP Board -- Layout Diagram...
  • Page 20: Eco Control Board Diagram

    ECO Control Board Diagram 35-MCD-04A1 CN402 D401-404 REL400 R401 D400 39 0.25W IN4001 C401 R402 220u 4.7k 4001x4 CN401 CN400 Q400 ECO .VCC 8050 C400 ECO-POWER R400 DGND TRANSFORMER 423D-12 ~5.5V ~5.5V TRANSFORMER ~25V CEO-228A-12 ~25V ~14V AC IN TO CN402 ~14V ~10V ~10V...
  • Page 21: Small Board Diagram

    10-1 10-1 Small Board Diagram Push Key Board Encoder Board USB Board Scart Board 35-MCD909-15A1 From dvd decoder ASP 12V J1501 CVB1 20.VIDEO IN 19.VIDEO OUT VOL BLOCK 35-MCD909-08A1 18.FS GND 35-MCD909-02A1 35-MCD909-17A1 17.VIDEO GND CN801 16.FS CN201 J201 ROTA 15.RED...
  • Page 22 11-1 11-1 Decoder Board -- Circuit Diagram Part 1 Close to the FM tuner FM5V CE111 0.1uF 100uF/16V CEC-3.3V AZ1117H-3.3 CEC-3.3V OUT1 MCD909-12/37_OPEN; MCD909-93/98_0R CB152 STANDBY OUT2 STANDBY 0.1uF +14V R1138 400mA 400mA OPEN/0R VS1101 + CE153 CB153 DVD/ON MCU+5V...
  • Page 23 11-2 11-2 Decoder Board -- Circuit Diagram Part 2 +5VS 4.7K DV33 2N3904 LDO2 LDO2 LDO1 LDO1 4.7K MDI1 MDI1 SP-A 2N3904 +5VS LIMIT UP3_0 2N3904 SONY313 CB17 + CE14 0.1uF 100uF/16V CON2.0-6 FMSO FMSO CON1 TRSO TRSO STBY STBY FOSO FOSO LD_DVD...
  • Page 24: Decoder Board

    11-3 11-3 Decoder Board -- Circuit Diagram Part3 ADACVDD 150uH 89S_3V3 APLLVDD3 47uH DACVDD3 TX0+ TX0+ TX0- Crystal TX0- CB22 + CE18 CB23 CB24 CB25 CB26 + CE19 TX1+ TX1+ TX1- thrice resonance 100k TX1- 0.1uF 47uF/16V 0.1uF 0.1uF 0.1uF 0.1uF 10uF/16V TX2+...
  • Page 25 11-4 11-4 Decoder Board -- Circuit Diagram Part 4 DQ[0..15] DQ[0..15] MA[0..11] MA[0..11] BA[0..1] BA[0..1] DQM[0..1] DQM[0..1] DCLK DCLK DCKE DCKE CAS# CAS# RAS# RAS# 33x4 DCS# DRAS# RAS# DCAS# CAS# PCE# PCE# MA10 DQ10 DWE# PRD# A10/AP DQ10 PRD# MA11 DQ11 PWR#...
  • Page 26 11-5 11-5 Decoder Board -- Circuit Diagram Part 5 CE120 10uF/16V DVD-LIN C603 R851 ASPDIF R603 COAXIAL CE112 10uF/16V LINE_L_OUT +5VV 0.1uF R605 R852 100K C606 R798 C675 R980 DASW-10 DVD/MUTE 330pF 2N3904 100pF OPEN/22 R853 L33 1K CE121 10uF/16V DVD-RIN LINE_R_OUT VCC_FDDI...
  • Page 27 11-6 11-6 Decoder Board -- Circuit Diagram Part 6 Differential Signal ! TXC+ No through hole & length less than 5cm ! TXC+ TXC- TXC- 100 ohm - Impedance TX2+ TX0+ TX0+ TX0- TX0- TX2- TX1+ TX1+ TX1- TX1- TX2+ TX2+ TX2- TX2-...
  • Page 28 11-7 11-7 Decoder Board -- Circuit Diagram Part 7 CPU5V MSCL MSCL IPOD_RIN MSDA MSDA IPOD_LIN IPOD_VIDEO DVD/ON DVD/ON R176 R762 R763 M_CLOSE TX_IPOD IP5V CON2.0-5 8550,DIP 8050,DIP DVD_IR DVD_IR IPOD_DET R1169 DVD/MUTE DVD/MUTE IP5V CLOSE_SW R766 C638 TRIN TRIN DVD-LIN DVD-LIN OPEN_SW...
  • Page 29 11-8 11-8 Decoder Board -- Circuit Diagram Part 8 FM-RIN FM-RIN FM-LIN FM-LIN TUNER_RST/DAB_ON TUNER_RST/DAB_ON MSCL MSCL MSDA MSDA MUTE_DAB MUTE_DAB FM5V R316 C125 C124 OPEN/102 OPEN/102 R375 0/NC R319 R320 4.7K 4.7K R376 R321 C126 0.22uF FM-LIN 0/NC DOUT RFIN C127 100P...
  • Page 30 11-9 11-9 Decoder Board -- Layout Diagram...
  • Page 31 12-1 12-1 Explode View -- DVD Part...
  • Page 32 12-2 12-2 Explode View -- AMP Part...
  • Page 33: Accessories Parts List

    996510007807 MINI FAN RDM4010S DC12V/0.7A B033 996510001146 MCD908 AMP CABINET BOTTOM B034 996510021175 BLACK SPONGE 35.5X6X3 60 B019 996510021167 MCD909 VACUUM TUBE LAMP BOARD B021 996510021149 MCD909 ENCODER BOARD B022 996510021147 MCD909 PUSH KEY BOARD B023 996510021153 MCD909 LAMP BOARD...
  • Page 34 INDUCTOR 22u (7A) 15X19 Q113 996500042558 MOSFET BUK7509-55A REL100 996510021162 RELAY OJE-SS-103LM 3A/250V DC MECHNICAL&MISCELLANEOUS PARTS FOR DVD CASSING1 996520035700 MCD909/12 DVD CASING PARTS A001 996510021157 MCD908 DVD DISPLAY LENS FOR909 A002 996510021174 MCD908 DVD DOOR(ABST100) A003 996510021161 MCD908 USB DOOR(ABS)
  • Page 35: Factory Partlist

    14-1 FACTORY PART LIST MCD909/12 DVD UNIT PARTS ASS'Y MCD909/12 DISPLAY BOARD A031 CARBON FILM RESISTOR 3.3 1/2W-52 R603 R604 CARBON FILM RESISTOR 3.3 1/2W-52 R601 CARBON FILM RESISTOR 4.7K 1/8W J-52 CARBON FILM RESISTOR 4.7K 1/8W J-52 R613 CHIP CERAMIC CAP.104p 50V K-5...
  • Page 36 14-2 FACTORY PART LIST R140 CHIP RESISTOR 4.7K 1/16W J (0805) R083 CHIP RESISTOR 4.7K 1/16W J (0805) R084 CHIP RESISTOR 4.7K 1/16W J (0805) R300 CHIP RESISTOR 4.7K 1/16W J (0805) R343 CHIP RESISTOR 4.7K 1/16W J (0805) R303 CHIP RESISTOR 4.7K 1/16W J (0805) R113 CHIP RESISTOR 47K 1/16W J (0805)
  • Page 37 14-3 FACTORY PART LIST C153 CHIP CAP.104p 100V M (0805) Y5V C154 CHIP CAP.104p 100V M (0805) Y5V C155 CHIP CAP.104p 100V M (0805) Y5V C140 CHIP CAP.104p 100V M (0805) Y5V C139 CHIP CAP.104p 100V M (0805) Y5V C301 CHIP CAP.104p 100V M (0805) Y5V C302 CHIP CAP.104p 100V M (0805) Y5V...
  • Page 38 IC300 IC TDA8920BTH(SOP) IC TL072 SOP IC LM7805/LM340T5 7805 B020 MCD909/12 PREPOSITIVE BOARD CARBON FILM RESISTOR 0.47 1/2W J ELECTROLYTIC CAP.2200u 25V L 13X21 ELECTROLYTIC CAP. 220u 16V L-5 6.3X11 ELECTROLYTIC CAP. 220u 16V L-5 6.3X11 ELECTROLYTIC CAP.470u 16V L-5 8X11.5/12 HI-VOLTAGE CHIP CERAMIC CAP.223p 1000V...
  • Page 39 14-5 FACTORY PART LIST CARBON FILM RESISTOR 0.47 1/2W J CARBON FILM RESISTOR 0.47 1/2W J CARBON FILM RESISTOR 100 1/8W J-52 CARBON FILM RESISTOR 100K 1/8W J-52 CHIP CERAMIC CAP.104p 50V K-5 METALLIZED FILM RESISTOR 10K 1/2W F-52 CARBON FILM RESISTOR 10K 1/8W J-52 CARBON FILM RESISTOR 10K 1/8W J-52 CARBON FILM RESISTOR 10K 1/8W J-52 CARBON FILM RESISTOR 150K 1/2W J-52...
  • Page 40 14-6 FACTORY PART LIST B025 MCD909/12 ECO POWER CONTROL BOARD REL400 RELAY 10A 240VAC-30VDC HLS-14F1L-DC12V-C D400 RECTIFIER DIODE 4001-52 D401 RECTIFIER DIODE 4001-52 D402 RECTIFIER DIODE 4001-52 D403 RECTIFIER DIODE 4001-52 D404 RECTIFIER DIODE 4001-52 R400 CARBON FILM RESISTOR 33K 1/8W J-52 R402 CARBON FILM RESISTOR 4.7K 1/8W J-52...

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