Viessmann VITOROND 100 Service Instructions Manual
Type vr2b, 40 to 100 kw
oil/gas boiler
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Also See for VITOROND 100:
- Installation and service instructions manual (76 pages) ,
- Installation instructions manual (44 pages) ,
- Service instructions manual (20 pages)
Related Manuals for Viessmann VITOROND 100
Summary of Contents for Viessmann VITOROND 100
- Page 1 VIESMANN Service instructions for contractors Vitorond 100 Type VR2B, 40 to 100 kW Oil/gas boiler For applicability, see the last page VITOROND 100 Please keep safe. 5692 659 GB 2/2013...
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Page 2: Safety Instructions
Safety instructions Safety instructions Please follow these safety instructions closely to prevent accidents and mate- rial losses. Safety instructions explained ■ Codes of practice of the relevant trade associations Danger ■ All current safety regulations as This symbol warns against the defined by DIN, EN, DVGW, TRGI, risk of injury. - Page 3 If the boiler is operated at Defective components must be the same time, this can lead to reverse replaced with genuine flow of the flue gas. Viessmann spare parts.
- Page 4 Installing non-author- ised components and making non-approved modifications or conversions can compromise safety and may invalidate our warranty. For replacements, use only orig- inal spare parts supplied or approved by Viessmann.
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Page 5: Table Of Contents
Index Index Product information Intended use......................Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance.......... Further details regarding the individual steps............Parts lists......................16 Commissioning/service reports................ 19 Specification....................... 20 Certificates Declaration of conformity..................21 Manufacturer's certificate according to the 1st BImSchV [Germany]....22 Keyword index.................... -
Page 6: Product Information
Product information Intended use The appliance is only intended to be installed and operated in sealed unven- ted heating systems that comply with EN 12828, with due attention paid to the associated installation, service and operating instructions. It is only designed for the heating of water that is of potable water quality. -
Page 7: Commissioning, Inspection, Maintenance
Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps Page • 1. Filling the system............• • • 2. Commissioning the system........... • •... -
Page 8: Further Details Regarding The Individual Steps
Commissioning, inspection, maintenance Further details regarding the individual steps Filling the system Fill water ■ An antifreeze additive suitable for heating systems can be Please note added to the fill water. The anti- Unsuitable fill water increases freeze manufacturer must ver- the level of deposits and corro- ify its suitability. -
Page 9: Commissioning The System
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 1. Check the pre-charge pressure of the 2. Close the oil or gas shut-off valves. expansion vessel. If the pre-charge pressure is lower 3. Open the check valve. than the static system pressure, top up with nitrogen until the pre-charge 4. -
Page 10: Closing The Vitoair Draught Stabiliser (If Installed)
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Closing the Vitoair draught stabiliser (if installed) 1. Press rotary selector A on the Vitoair motor and turn to position 5. 2. Lock the control disc with latch B. Opening the boiler door, extracting and cleaning the turbulators Note Remove the gas supply pipe on gas burners. - Page 11 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) A Turbulators (see page 17)
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Page 12: Cleaning The Heating Surface, Flue Outlet And Flue
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Cleaning the heating surface, flue outlet and flue A Cleaning brush (accessories) Checking gaskets and thermal insulation sections 1. Check gaskets and packing cords in 3. Replace any damaged sections. the boiler door for damage. - Page 13 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) A Turbulators (see page 17) Checking the expansion vessel and system pressure Note Please observe expansion vessel man- ufacturer's instructions. Carry out this test on a cold system. 1. Drain the system until the pressure gauge indicates "0"...
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Page 14: Checking The Vitoair Draught Stabiliser (If Installed)
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 3. Top up with water until the charge Permiss. operating pressure: 3 bar pressure of the cooled system is 0.1 (0.3 MPa) to 0.2 bar (10 to 20 kPa) higher than the pre-charge pressure of the expansion vessel. -
Page 15: Operating And Service Documents
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Modulating Adjust the return temperature raising facility to a minimum temperature of The minimum boiler water temperature 53 ºC. for operation with oil is 60 ºC and for operation with gas 65 ºC. Operating and service documents 1. -
Page 16: Parts Lists
209 Top panel, back 003 Boiler door 210 Side panel, right 004 Hinge bracket 211 Vitorond 100 logo 005 Gasket 12 x 16 x 1845 mm 212 Edge protector 006 Packing cord 7 3 mm 213 Cover panel (accessory for third... - Page 17 Parts lists Parts lists (cont.) 008 006...
- Page 18 Parts lists Parts lists (cont.)
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Page 19: Commissioning/Service Reports
Commissioning/service reports Commissioning/service reports Commissioning Service Service date: Service Service Service date: Service Service Service date: Service Service Service date: Service Service Service date:... -
Page 20: Specification
Specification Specification Rated heating output Product ID CE-0645AU114 Pressure drop on the hot gas side mbar 0.08 0.10 0.13 0.25 0.45 Required draught mbar 0.05 Flue gas temperature ■ At boiler water temperature 40 °C °C ■ At boiler water temperature 75 °C °C Product parameters (to EnEV) Efficiency η... -
Page 21: Certificates
(LT) boilers. The product characteristics determined as system values for the product Vitorond 100 as part of EC type testing according to the Efficiency Directive (see specification table), can be utilised to assess the energy consumption of heating and ventilation equipment to DIN V 4701-10, which is specified by the EnEV [Ger- many]. -
Page 22: Manufacturer's Certificate According To The 1St Bimschv [Germany]
Certificates Manufacturer's certificate according to the 1st BImSchV [Germany] We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, confirm that the product Vitorond 100, type VR2B, 40 to 100 kW complies with the following conditions stipulated by the first BImSchV: ■ NO limits according to paragraph 6 (1). -
Page 23: Keyword Index
Keyword index Keyword index Boiler door Mixer ■ Fitting..........12 ■ Ease of operation, checking...14 ■ Gaskets, checking......12 ■ Tightness, checking......14 ■ Opening..........10 ■ Thermal insulation sections, check- ing...........12 Operating and service documents..15 Burner ■ Adjusting.........14 ■ Modulating........15 Parts list..........16 ■ Single stage........14 Product parameters to EnEV.....20 ■... - Page 24 7198305 7198306 7198307 7198308 7198309 7198310 7198311 7198312 7198313 Viessmann Werke GmbH&Co KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040...