SERVICE MANUAL AG-3E CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. KV-EX29M61 RM-964 Singapore SCC-U37B-A DRC-MF JUMP SOUND MODE SURROUND FAVORITE MENU PIC MODE ENTER PROGR RESET TRINITRON COLOR TV ®...
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OR CARBON PAINTED ON THE CRT, AFTER REMOVING THE THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. ANODE. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. – 2 –...
KV-EX29M61 RM-964 TABLE OF CONTENTS Section Title Page Section Title Page SELF DIAGNOSTIC FUNCTION ......4 8. DIAGRAMS 8-1. Block Diagram ............53 1. GENERAL ..............7 8-2. Schematic Diagrams ..........60 (1) Schematic Diagrams of F1, J and VM Boards ..61 2.
KV-EX29M61 RM-964 SELF DIAGNOSTIC FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automati- cally begin to flash. The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/ TIMER lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KV-EX29M61 RM-964 2. DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT Diagnostic Item Flash Count* 2 times +B overcurrent 2 times +B overvoltage 3 times 3 times V deflection stop 4 times White balance failure 5 times Lamp ON 0.3 sec. Horizontal Deflection Failure 6 times Lamp OFF 3 sec.
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KV-EX29M61 RM-964 5. HANDLING OF SELF-DIAGNOSTIC SCREEN DISPLAY Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”. Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
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L(MONO) ENTER SELECT AUTO MENU PROGR PROGR AUDIO VIDEO VIDEO IN VIDEO OUT...
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L(MONO) ENTER SELECT MENU AUTO PROGR PROGR 3D WOOFER...
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LINE OUT R-AUDIO-L VIDEO COMPONENT VIDEO OUT LINE OUT S VIDEO OUT R-AUDIO-L VIDEO...
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DRC-MF JUMP SOUND MODE SURROUND FAVORITE L(MONO) ENTER SELECT AUTO PIC MODE MENU MENU PROGR PROGR ENTER PROGR ENTER SELECT AUTO PROGR MENU PROGR RESET...
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DRC-MF JUMP SOUND MODE SURROUND FAVORITE MENU L(MONO) ENTER SELECT PIC MODE MENU AUTO PROGR PROGR ENTER ENTER SELECT AUTO MENU PROGR PROGR RESET...
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SOUND MODE SURROUND FAVORITE MENU PIC MODE ENTER RESET...
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DRC-MF DRC-MF JUMP JUMP SOUND MODE SURROUND FAVORITE SOUND MODE SURROUND FAVORITE PIC MODE MENU MENU PIC MODE ENTER ENTER RESET...
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SOUND SOUND MODE SURROUND FAVORITE FAVORITE MODE SURROUND PIC MODE MENU MENU PIC MODE ENTER ENTER RESET RESET L(MONO) ENTER SELECT MENU AUTO PROGR PROGR...
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DRC-MF JUMP SOUND SURROUND FAVORITE MODE MENU PIC MODE ENTER RESET P166 SECTEXT FR1 MAR 03:59:09 From Singapore Dep/Arr Flight Alrcraft To PARIS 220/0588 SQ28 2130/1225 PA115 2115/1330 SQ26 To OSAKA 1000/1715 0930/2015 CX522 To ROMA 2130/0745 SQ24 2300/0915 AZ487 To SYDNEY 2210/0610 SQ21A...
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SOUND MODE SURROUND FAVORITE P I C T URE DRC - MF : DRC 1 2 5 0 MENU PIC MODE P I C T URE MO DE : DYNAM I WI DE MODE : OF F GAME MODEN : OF F T P I C : OF F ENTER CH PRE S E T...
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SOUND MODE SURROUND FAVORITE PIC MODE MENU ENTER...
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SOUND MODE SURROUND FAVORITE MENU PIC MODE ENTER...
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L(MONO) ENTER SELECT MENU AUTO PROGR PROGR...
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P166 SECTEXT FR1 MAR 03:59:09 Fom Singapore Dep/Arr Flight Alrcraft To PARIS 220/0588 SQ28 2130/1225 PA115 2115/1330 SQ26 To OSAKA 1000/1715 0930/2015 CX522 To ROMA 2130/0745 SQ24 2300/0915 AZ487 To SYDNEY 2210/0610 SQ21A 2100/0835 SQ21A...
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DRC-MF SOUND MODE SURROUND FAVORITE L(MONO) ENTER SELECT AUTO MENU PROGR PROGR PIC MODE MENU ENTER L(MONO) ENTER SELECT AUTO MENU PROGR PROGR RESET...
KV-EX29M61 RM-964 SECTION 3 SERVICE JIG 3-1. JIGS REQUIRED FOR SERVICING REF NO. DESCRIPTION PART NO. REMARK TOOL (20P), SERVICE 3-702-763-01 For A to V2 board extension TOOL (40P), SERVICE 3-702-764-01 For B3 to A board extension TOOL (30P), SERVICE...
KV-EX29M61 RM-964 SECTION 5 ADVANCE OPERATION 5-1. "RESET" FUNCTION 1. Purpose If a customer faces some setting problem that cannot be solved, using the "RESET" function some items will be reset to its original setting (shipping condition). 2. How to Operate There are 2 ways to access to the "RESET"...
KV-EX29M61 RM-964 SECTION 6 SET-UP ADJUSTMENTS • The following adjustments should be made when a Perform the adjustments in the following order : complete realignment is required or a new picture tube is 1. Beam Landing installed. 2. Convergence •...
KV-EX29M61 RM-964 V. STAT 6-2. CONVERGENCE ADJUSTMENT Preparation : • Before starting this adjustment, adjust the focus, horizontal size and vertical size. • Set the PICTURE 70% and BRIGHTNESS 0%. • Cross hatch / Dot pattern. (1) Horizontal and Vertical Static Convergence H.
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KV-EX29M61 RM-964 (2) Dynamic Convergence Adjustment BMC (Hexapole) Magnet. Preparation: If the red, green and blue dots are not balanced or aligned, • Before starting this adjustment, adjust the horizontal static then use the BMC magnet to adjust in the manner convergence and the vertical static convergence described below.
KV-EX29M61 RM-964 (3) Screen-corner Convergence 6-3. FOCUS ADJUSTMENT Note Focus adjustment should be completed before W/B adjustment. (1) Receive digital monoscope pattern. a-d : screen-corner (2) Set "A/V CONTROL" to "STANDARD". misconvergence (3) Adjust FOCUS VR so that the center of the screen becomes just focus.
KV-EX29M61 RM-964 6-5. G2 (SCREEN) AND WHITE BALANCE ADJUSTMENTS 1. G2 (SCREEN) ADJUSTMENT 1) Set the PICTURE and BRIGHTNESS to normal. 2) Put to VIDEO input mode without signals. 3) Connect R, G and B of the C board cathode to the oscilloscope.
KV-EX29M61 RM-964 SECTION 7 CIRCUIT ADJUSTMENTS 7-1. ADJUSTMENTS WITH COMMANDER 7-2. ADJUSTMENT METHOD Service adjustments to this model can be performed using the Item Number 00 of device GEO supplied Remote Commander RM-964. This explanation uses V-size as an example.
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KV-EX29M61 RM-964 Abbreviation = V-Compressed Mode = Non-compressed Mode ECO = Eco Mode Sur = Surround = Noise Reduction NOTE • shaded items are fixed data. • no data. • Standard data listed on the Adjustment Item Table are reference values, therefore it may be different for each model and for each mode.
KV-EX29M61 RM-964 7-3. PICTURE QUALITY ADJUSTMENTS (ii) Copy SCT data to NTSC (RF MODE) PICTURE ADJUSTMENT 1. Set to service mode. 2. Set A/V control to HI-FINE. 3. Set the following condition. Adjustment condition VR1 - VR2 = VR = 2.35 ± 0.07 (Vp-p)
KV-EX29M61 RM-964 7-4. DEFLECTION ADJUSTMENTS Adjust the following items. FOR DRC 1250 (50Hz) MODE Service Item Set to Service Mode. GEO : 02 V LINEARITY Input a Pal cross hatch/dot signal. S CORRECTION Set the following condition. H POSITION Picture Mode to [DYNAMIC], Picture Rotation to [+/–0] PIN AMP and Eco Mode to OFF.
KV-EX29M61 KV-EX29M61 RM-964 RM-964 SECTION 8 DIAGRAMS 8-1. BLOCK DIAGRAM Q8351 BUFFER IC8309 Q8352 CN4500 Q8337 EXTRA-PARA R_OUT R OUT 6 Y IN Y OUT HS_IN G_OUT G OUT Q8333 BUFFER IC8306 8 –U IN –U OUT Q8356 MAIN COLOR DECODER...
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KV-EX29M61 KV-EX29M61 RM-964 RM-964 FROM AV SW CN1193 1 L SP R-SW L-SW TO SPEAKER R SP L HP TO H1 BOARD CN1932 R HP Lout Lch in Lch out OUT2 Rout Rch in Rch out OUT1 IN1 -R IN2 -L...
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KV-EX29M61 KV-EX29M61 RM-964 RM-964 CN6803 V PROT VPROT Q6811, Q6819 Q6820, Q6821 D6605 AC IN MAIN FOCUS CN6604 D6801 RECT DOUBLER PUMP UP Q6801 RY6603 RELAY RY6602 V SAW– RELAY H-OUT DRIVE PIN OUT V SAW+ Q6806 T6804 Q6808 T6602...
KV-EX29M61 KV-EX29M61 RM-964 RM-964 8-2. SCHEMATIC DIAGRAMS Note: • All capacitors are in µF unless otherwise noted. • All electrolytic capacitors are rated at 50V unless otherwise noted. • All resistors are in ohms. kΩ = 1000Ω, MΩ = 1000kΩ...
KV-EX29M61 KV-EX29M61 RM-964 RM-964 (2) Schematic Diagram of A Board CN1193 CN1190 CN4500 CN1138 :S-MICRO CN1161 :S-MICRO :S-MICRO TO DH BOARD TO H BOARD CN3802 TO H1 BOARD TO CR:CN9001 TO D BOARD CN1932 CN1905 CN6605 C1232 +7V STANDBY +7V STANBY...
KV-EX29M61 KV-EX29M61 RM-964 RM-964 (8) Schematic Dia gram of H1 Board CN1905 CN1652 CN1651 CN1932 CN1934 :S-MICRO :S-MICRO :S-MICRO TO A BOARD TO A BOARD TO A BOARD CN1190 & CN1195 TO D BOARD TO F1 BOARD CN1193 CN8301 CN6604...
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KV-EX29M61 KV-EX29M61 RM-964 RM-964 PRINTED WIRING BOARDS N O T E : The circuit indicated at left contains high voltage of over 1220 Vp-p. Please pay attention when inspecting or re- [POWER SUPPLY, DEFLECTION HV] pairing it to prevent an electric shock.
KV-EX29M61 RM-964 SECTION 9 EXPLODED VIEWS NOTE: • • Items marked " ∗ " are not stocked since Items with no part number and no The components identified by description are not stocked because they are seldom required for routine...
KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. SECTION 10 Replace only with part number specified. ELECTRICAL PARTS LIST REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK • Items marked " ∗ " are not stocked since •...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK C1265 1-249-429-11 CARBON 1/4W C4301 1-164-004-11 CERAMIC CHIP 0.1UF...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK C8307 1-163-133-00 CERAMIC CHIP 470PF 5.00% C8393 1-164-004-11 CERAMIC CHIP 0.1UF...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK D4312 8-719-914-43 DAN202K IC1205 8-759-711-10 NJU4066BM D4313 8-719-401-63...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK <IC LINK> Q8352 8-729-026-49 2SA1037AK-T146-R Q8358 1-801-806-11 TR DTC144EKA...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R066 1-216-049-11 RES-CHIP 1/10W R1222 1-216-055-00 RES-CHIP 1.8K...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R4314 1-216-057-00 RES-CHIP 2.2K 1/10W R4392 1-216-089-91 RES-CHIP...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R8349 1-216-049-11 RES-CHIP 1/10W R8471 1-216-025-11 RES-CHIP 1/10W...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK * A-1136-132-A B3 BOARD COMPLETE C619 1-163-038-91 CERAMIC CHIP 0.1UF...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK <IC> R520 1-208-776-11 METAL CHIP 0.5% 1/10W R521...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R631 1-216-295-91 SHORT R912 1-216-049-11 RES-CHIP 1/10W R634...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK C9024 1-163-035-00 CERAMIC CHIP 0.047UF <TRANSISTOR> C9025 1-104-653-11...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK C6658 1-104-330-91 CERAMIC 470PF 10.00% 1KV * A-1346-975-A D BOARD COMPLETE...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK C6858 1-102-228-00 CERAMIC 470PF 10.00% 500V D6105 8-719-948-45...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK IC6607 8-749-012-13 DM-58 Q6610 8-729-119-78 2SC2785-HFE IC6608 8-759-133-90...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R6620 1-208-846-11 METAL CHIP 470K 0.5% 1/10W R6696...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R6860 1-215-923-00 METAL OXIDE <THERMISTOR> R6861 1-216-295-91 SHORT...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK D4803 8-719-911-19 1SS119-25 C6118 1-107-909-11 ELECT 47UF 20.00% 16V...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK JR6112 1-216-295-91 SHORT R4410 1-216-057-00 RES-CHIP 2.2K 1/10W...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R6151 1-216-049-11 RES-CHIP 1/10W R4860 1-208-794-11 METAL CHIP 3.3K...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R6361 1-216-097-11 RES-CHIP 100K 1/10W * A-1241-437-A F1 BOARD MOUNTED...
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK <SWITCH> <CONNECTOR> CN1651 * 1-580-844-11 PIN, CONNECTOR (POWER)
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KV-EX29M61 RM-964 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK * A-1347-165-A V2 BOARD COMPLETE <RESISTOR> ********************* R5800...
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1-249-415-11 CARBON 1/4W 9-933-895-11 BATTERY COVER REMOTE COMMANDER R5403 1-247-739-11 CARBON 1/2W R5404 1-249-418-11 CARBON 1.2K 1/4W R5406 1-249-425-11 CARBON 4.7K 1/4W Sony Corporation Sony Technology Malaysia Sdn. Bhd. English 9-872-267-01 Visual Products General Area 2001.9 – 132 –...