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Installation Manual

UC5 (Revision 1.6)

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Summary of Contents for ZipRip UC5

  • Page 1: Installation Manual

    Installation Manual UC5 (Revision 1.6)
  • Page 2 UC5 IM 1-6 April 2002...
  • Page 3 ZipRip hardware and software is the property of SMA (Pty) Ltd. Australia P.O. Box 774, Fyshwick 2609, ACT Australia This documentation or any part of it may not be reproduced, stored or trans- mitted in any form, including but not limited to electronic, photocopying, mechanical copying, electrostatic copying, recording or other means without express written permission of SMA (Pty) Ltd.
  • Page 4: Table Of Contents

    Model C210, C218 and C223 ..........18 Model C222 ................20 Model C226 ................21 Model C224 ................23 Cabling Between UC5 and Digital Duplicator ....25 Cabling Between UC5 and the Computer ......25 Installing the UC5 Hardware ..........26 Testing the UC5 ..............27 Activity Indicator ..............
  • Page 5: Introduction

    Introduction The UC5 is a high speed interface for Digital Duplicators. With a UC5 you can print directly from your PC to your Digital Duplicator. This will significantly improve the quality of your printed material as well as speed up your printing jobs.
  • Page 6: Basic Specification

    The Appliance has to be connected to an earth socket-outlet when the appli- ance is connected to a Network This product is also designed for IT power distribution system with phase-to- phase voltage 230V. UC5 IM 1-6 April 2002...
  • Page 7: Generic Digital Duplicator Driver Groups

    SD450 ZipRIP Pro E C238 JP3000/5430/1330/CP430/3260DNP/SD370 JP3800/5428C (China) ZipRIP Pro X C235 JP8000/5490/1395/CP490/3450DNP/SD630 C244 JP8500/5490+/5499/1395+/CP490+/ 3460DNP/SD650 ZipRIP Pro X PT C235 JP8000/5490/1395/CP490/3450DNP/SD630 C244 JP8500/5490+/5499/1395+/CP490+/ 3460DNP/SD650 *Models with suffix PT indicate additional paper tray unit installed UC5 IM 1-6 April 2002...
  • Page 8: Package Contents

    Package Contents Check that you have received the following Items in your UC5 package. Components For UC5. Cable for connecting Centronics Parallel to Digital Duplicator Cable This User Guide ZipRIP - UC5 Power Cable Installation CD UC5 IM 1-6 April 2002...
  • Page 9: External Features

    All indicators and plugs referred to in this manual are described in the diagrams below. “Power On” Indicator (Green) “Activity” Indicator (Red) “Reset” button. Power switch. Connect using supplied cable to Digital Duplicator Power socket “Test Page” Connect using supplied centronics button. cable to PC parallel port. UC5 IM 1-6 April 2002...
  • Page 10: Installing The Video Interface Pcb And Cabling

    Read the documentation to familiarize yourself with the installation procedures. c. Have the following additional items available: Service manual for relevant machine User’s Guide A container to hold screws and other removed components Tool Kit UC5 IM 1-6 April 2002...
  • Page 11: Video Interface Installation Procedures

    Stud -50mm Spacer -10mm PCB Stud -64mm Harness Support Bracket Phillips Pan Head Screw -M3 x 35 Phillips Flange Screw -M3 x 8 Phillips Flange Screw -M4 x 8 Flat Cable -N810/NA33/NA3/NB2/RN925/N850 Wire Band PCB Collar UC5 IM 1-6 April 2002...
  • Page 12 Phillips Screw with Flat Washer -M3 x 6 Set for 1C Description Qty. Interface Board Stud Main Board Stud -Long Phillips Screw -M4 x 8 Phillips Screw with Flat Washer -M3 x 6 Flat Cable -N865 UC5 IM 1-6 April 2002...
  • Page 13: Video I/F Kit Type-10, Type-15 And Type- 85 Parts List

    For: Europe, Far East and Asia use Type-10 Interface kit. For: USA and Latin America use Type-15 Interface kit. Installation procedure for both Interface kits follow. Description Qty. Interface Board Relay Harness Stepped Screw -M2 x.6 Tapping Screw -M3 x 6 UC5 IM 1-6 April 2002...
  • Page 14: Installation Procedures For Interface Kits

    Installation Procedures for Interface Kits NOTE: The UC5 Controller is designed for all Digital Duplicators. Numbers in parentheses ()in the installation procedures correspond to the part numbers on pages 8 to 10. Model C229, C232 and C233 Refer to Driver Groups List on page 7 NOTE: The interface kit is required.
  • Page 15: Model C231 And C237

    6. Remove the communications port cover plate (blinding cover) from the upper rear cover. 7. Reinstall the MPU cover. 8. Reinstall the upper rear cover. NOTE: The On-line key on the operation panel is enabled automatically when the controller and interface kit are installed. UC5 IM 1-6 April 2002...
  • Page 16: Model C238

    4. Attach the cable [F] (accessories) to the connector bracket (2 screws) and clamp the cable (6 clamps). 5. Connect the connector [G] at the opposite end to the I/F board. 6. Re-install the rear covers. UC5 IM 1-6 April 2002...
  • Page 17: Model C239 And C244

    Install the Video I/F board [C] to the MPU. (2 screws) Connect the cable [D] to the Video I/F board. (2 screws, 2 spacers) NOTE: You need to adjust the length of the harness using the bind [E] enclosed. Reinstall the rear cover. UC5 IM 1-6 April 2002...
  • Page 18: Model C210, C218 And C223

    Attach the connector of the Printed Circuit Board (2) to the Shielded Cable (4). e) Attach free end of the Ribbon M3x6 M3x25 Screw Screws Cable (21) to the Printed Circuit f) Board Interface (2). UC5 IM 1-6 April 2002...
  • Page 19 6. Connect the Digital Duplicator and AC power to the Controller. a) Connect a Video Cable between the Digital Duplicator and the Controller. b) Connect an AC cable to the Controller. 7. Set SP Mode 1 (for the On-line Key On/Off) to ON. UC5 IM 1-6 April 2002...
  • Page 20: Model C222

    4. Pop out the communication port cover plate from the lower centre of the rear cover panel. Reinstall the Printed Circuit Board Interface rear and front cover panels. 5. Set SP Mode 2-1 (On-line Key On/ Off) to ON. UC5 IM 1-6 April 2002...
  • Page 21: Model C226

    7. Connect the free end of the Ribbon Cable (12) to the connector marked CN102 on the Printed Circuit Board Interface (2). 8. Attach the Shielded Cable to the Screws M3x6 Printed Circuit Board Interface (2). UC5 IM 1-6 April 2002...
  • Page 22 18. Set all switches on DIPSW 101 of the Printed Circuit Board Interface (2) to OFF. 19. Reinstall the top cover of the Digital Duplicator. 20. Set SP Mode 1 (Online Key On/Off) to ON. Plate Tie Band Studs Bracket UC5 IM 1-6 April 2002...
  • Page 23: Model C224

    3. Mount Printed Circuit Board Inter- face (2). a) Mount four Studs (25) on the front chassis of the Digital Dupli- cator. b) Connect the Ribbon Cable (12) to the MPU board of the Digital Duplicator. Shield Cable UC5 IM 1-6 April 2002...
  • Page 24 Set DIPSW 103-8 of the Mainframe MPU Board (Online On/Off) to 4. Pop out the communication port cover plate from the lower centre of the rear cover panel. 5. Reinstall the rear and front cover panels of the Digital Duplicator. Printed Circuit Board UC5 IM 1-6 April 2002...
  • Page 25: Cabling Between Uc5 And Digital Duplicator

    1. Attach the end of the cable provided, to the communications port that has been installed in the Digital Duplicator 2. Attach the other end of the cable to the port on the rear of the UC5 labelled “To Printer ”.
  • Page 26: Installing The Uc5 Hardware

    3. Attach the DB25 end of the Centronics parallel cable to the customer des- ignated parallel output port on the rear of the computer. Attach the other end of the Centronics parallel cable to the input port on the rear of the UC5 labelled “To Computer ”.
  • Page 27: Testing The Uc5

    The diagram below illustrates how the UC 5 should be connected. Testing your UC5 Once you have set up the UC5 as described above, you can produce a test page before continuing to install the printer drivers on your computer. (See Operators Manual for UC5) To produce a test page, put your Digital Duplicator “on-line ”and press the...
  • Page 28 The test page will print as an A4 sheet on a 300dpi Digital Duplicator. If the Digital Duplicator has a higher resolution then the output will appear smaller. -This is normal. If a test page is not created correctly, then refer to the section: “Troubleshooting your UC 5 ”. UC5 IM 1-6 April 2002...
  • Page 29: Activity Indicator

    On just after the for 6 seconds. UC5 is turned on. Flashing rapidly. The UC5 is receiving a print job. The UC5 has received a print job and is now Continuously on. waiting. Continuously off. The UC5 is idle. Flashing slowly There is an error on the digital duplicator, such and evenly.
  • Page 30: Troubleshooting Gdi

    Try the following: a) Check all physical cable connection and power. b) Reset the UC5. c) Check you are not trying to print to the UC5 across a network. If this is the case see your windows documen- tation on network printing.
  • Page 31 If none of the above resolves your problem you can send a description of the error to the ZipRip web site. Please include all details such as PC specification, Operating System, Application and version being used as well as a detailed account of the error and any preceding events that might have led to it.

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