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Sanyo MCD-DV595M/XE Service Manual

Dvd portable radio cassette recorder.
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Service Manual
Specifications
General
Power supply
:AC 230V,50 Hz
:DC 12V/"D"X8
Speakers
:8 ohms
Phones
:8-32 ohms
AUX IN
:500mv/50k ohm
S-video out
:Y1.0vp-p(75 ohm)
:C 0.286 vp-p(75ohm)
Output power
:AC 1.5W/ch max
:DC 2.0W/ch max
Audio out
:2v rms
Vidio out
:1.0vp-p(75 ohm)
Specifications subject to change without notice
DVD Portable Radio
Cassette Recorder
Tuner
FM
AM
DVD Player
Playback standard
Laser output
Laser wavelength
Cassette desk
Track system
Tape speed
Frequency response
FILE NO.
MCD-DV595M/XE
(UAE)
PRODUCT CODE No.
116421600
:87.5 - 108 MHz
:526.5 - 1606.6 KHz
:PAL OR NTSC
:0.5mW
:790nm
: 4-track,2-channel stereo
: 4.7cm/sec
: 80-12kHZ
SM
REFERENCE No.
0937001

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   Summary of Contents for Sanyo MCD-DV595M/XE

  • Page 1: Specifications

    FILE NO. Service Manual DVD Portable Radio MCD-DV595M/XE Cassette Recorder (UAE) PRODUCT CODE No. 116421600 Specifications General Tuner Power supply :AC 230V,50 Hz :87.5 - 108 MHz :DC 12V/“D”X8 :526.5 - 1606.6 KHz Speakers :8 ohms Phones :8-32 ohms DVD Player...

  • Page 2

    TABLE OF CONTENTS Exploded View (Packing & Accessories )......................2 Exploded Vies(Cabinet & Chassis)......................3 Parts List............................4-14 Schematic Diagram ......................... 15-28 -  -...

  • Page 3: Exploded View(packing & Accessories)

    EXPLODED VIEW(PACKING & ACCESSORIES) PARTS LIST PRODUCT SAFETY NOTICE EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING.COMPONENTS IDENTIFIED WITH THE IEC SYMBOL IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN BE OF SPECIAL SIGNIFICANCE.WHEN REPLACING A COMPONENT IDENTIFIED BY ,USE ONLY THE REPLACEMENT PARTS DESIGNATED,OR PARTS WITH THE SAME RATINGS OF RESISTANCE,WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL.LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE...

  • Page 4: Exploded Vies(cabinet & Chassis)

    EXPLODED VIEW(CABINET & CHASSIS) -  -...

  • Page 5: Parts List

    PARTS LIST PRODUCT SAFETY NOTICE EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING.COMPONENTS IDENTIFIED WITH THE IEC SYMBOL IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN BE OF SPECIAL SIGNIFICANCE.WHEN REPLACING A COMPONENT IDENTIFIED BY ,USE ONLY THE REPLACEMENT PARTS DESIGNATED,OR PARTS WITH THE SAME RATINGS OF RESISTANCE,WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL.LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE...

  • Page 6

    34 MR5480080K8000 USB COVER 35 MR5550804BZ010 DISPLAY LENS 36 MR5550906BZ000 TUNING KNOB RING 37 MR5550904BZ000 VOLUME KNOB RING 38 MR5550074K8000 VOLUME KNOB 39 MR5550500S9000 CD DOOR KNOB 40 MR479328800000 CD DOOR SPRING 41 MR539121100000 CD DOOR GEAR 42 MR539121200000 CD DOOR GEAR HOLDER 43 MR555029400010 CD DOOR BRACKET 44 MR5550803BZ010 CD DOOR LENS 45 MR5550050K8000 HANDLE...

  • Page 7

    FIXING PARTS PART NO. DESCRIPTION REMARK Y01 MR238130080632 SCREW ST 3x8 mm PWB CASS DOOR GEAR HOLDER Y02 MR238130080632 SCREW ST 3x8 mm PWB SPEAKER Y03 MR238130100602 SCREW ST 3x10 mm PB DVD DECK Y04 MR238126080602 SCREW ST 2.6x8mm PB TAPE PCB Y05 MR238126060632 SCREW ST 2.6x6 mm PWB LCD BRACKET...

  • Page 8

    CONTROL PWB ASSY PART NO. DESCRIPTION REMARK 81 MRD59503800-28 ASSY PWB CONTROL MR001001005018 TAPPING RESISTOR 10 OHM 1/8 R701 MR001011515018 TAPPING RESISTOR 150 OHM 1/8W R703 MR001012215018 TAPPING RESISTOR 220 OHM 1/8W R704,R705,R706 MR001021025018 TAPPING RESISTOR 1 KOHM 1/8W R702 MR001024725018 TAPPING RESISTOR 4.7 KOHM 1/8W R707 MR003011011150 CERAMIC CAP 100 PF/50V +-10%...

  • Page 9

    MR004044742250 ELECT CAP 0.47 UF/50V +-20% C119 MR004062262250 ELECT CAP 22 UF/50V +-20% C120 MR004051052250 ELECT CAP 1 UF/50V +-20% C103 MR004151052250 ELECT CAP 1 UF/50V +-20% C101,C102 MR004072272210 ELECT CAP 220 UF/10V +-20% C111 MR005031531199 MYLAR CAP 0.015 UF/100V +-10% C107,C108 MR005034731199 MYLAR CAP 0.047 UF/100V +-10% C106...

  • Page 10

    MR207008550020 TRANSISTOR 8550B/C ALL MODEL Q303,Q402 MR207009014030 TRANSISTOR 9014C ALL MODEL Q304,Q306,Q404,Q501,Q502 MR207009015030 TRANSISTOR 9015C ALL MODEL Q305 MR210004052000 I.C. TOSHIBA TC4052 IC501 MR210004227000 I.C. SANYO LA-4227 IC301 MR210007808001 I.C. KA-7808 IC403 MR310001117133 SMT I.C APL1117/3.3V IC402 -  -...

  • Page 11

    MR218085085180 PUSH SWITCH PS-8.5x8.5-180G W/ 1 SW501 MR219924115506 SLIDE SW. SS24E01G6 2P4T DUAL 1 SW301 MR221035005009 FERRITE BEAD 3.5X9-237-T 1 L610 MR221045030014 FERRITE BEAD 4.5x3x1.4mm (10T) 6 L301,L302,L303,L606,L607,L608 MR225162050186 SHAFT VOLUME A50K R1615G13A1-A 1 VR301 MR231822150159 FUSE 1.5A/125V 20S 1 FS401 MR233021200020 HEADER 2 PINS "JST"...

  • Page 12

    MR244032120058 HSG 1 PINS 22# L=120mm ORANGE 2 CASS DECK MR244102800200 HSG 10PINS "JST" 2.0mm 200mm 1 TAPE CN202 TO AUDIO BD.CN502 MR248STDS13108 P.C.B STDS TAPE BD. J003,J006,J007,J008,J012,J4,J5,J01 MR301100005014 SMT RESISTOR 0 OHM +-5% 1/4W 1,J226 MR301200005018 SMT RESISTOR 0 OHM +-5% 1/8W 5 J001,J1,J014,J004,J016 MR301200565018 SMT RESISTOR 5.6 OHM +-5% 1/8W 1 R802...

  • Page 13

    MR301313915016 SMT RES. 390 OHM 1/16W 0603 1 R82 MR301321225016 SMT RES. 1.2 KOHM 1/16W 0603 1 R39 MR301321525016 SMT RES. 1.5 KOHM 1/16W 0603 1 R28 MR301322225016 SMT RES. 2.2 KOHM 1/16W 0603 3 R49,R48,R13 R41,R51,R55,R56,R61,R62,R102,R1 MR301324725016 SMT RES. 4.7 KOHM 1/16W 0603 10,R105,R107 MR301325125016 SMT RES.

  • Page 14

    EC1,EC3,EC6,EC9,EC10,EC12,EC1 MR004271072216 ELECT CAP 100 UF/16V +-20% 3,EC19,EC24,EC25,EC30 MR004272272216 ELECT CAP 220UF/16V +-20% 5 EC4,EC5,EC8,EC11,EC14 MR004274772216 ELECT CAP 470UF/16V +-20% 1 EC2 MR306000099000 SMT DIODE BAV99 3 D4,D5,D6 MR306104148000 SMT DIODE IN4148 4 D1,D2,D3,D8 MR307001132000 SMT TRANSISTOR 2SB1132 2 Q4,Q5 MR307003018000 SMT TRANSISTOR 2SK3018 2 Q1,Q3 MR307003904000 SMT TRANSISTOR 2N3904...

  • Page 15

    MR226000470002 CHOKE COIL RL0608-4R7K-LF 2A 1 L401 MR226010000002 CHOKE COIL 100uH 2ATC1306-101K 1 L402 MR231220000252 GLASS TUBE FUSE 2A 250V 5T 1 FS1101 MR233050200025 HEADER 5 PINS "JST" 2.5mm V 1 CN1101 MR237220200058 JUMPER WIRE #22 200mm ORANGE MR237260150021 JUMPER WIRE #26 150 mm BLUE 1 A-DC+ TO AC JACK MR237260150022 JUMPER WIRE #26 150mm BLACK 1 B- TO BATTERY...

  • Page 16: Schematic Diagram

    SCHEMATIC DIAGRAM (TUNER&CONTROL&RECTIFIER&TAPE&AUDIO&RCA JACK &USB) RECTIFIER PWB CONTROL PWB TUNER PWB TAPE PWB AUDIO PWB RCA JACK PWB USB PWB - 15 - -16 -...

  • Page 17

    SCHEMATIC DIAGRAM (DVD1) PLL +3.3V Servo analog +5V (PLL bypass) RF +3.3V Servo MOTOR +5V Audio PLL +3.3V System +5V 3 mA Video DAC +3.3V Video buffer +5V 260mA MCD-DV595M Cancel the Function Internal DA +3.3V USB_DP USB+5V USB_DM SDRAM +3.3V 34ma~58ma(64Mx1) Flash +3.3V 8281D kernel +1.8V...

  • Page 18

    SCHEMATIC DIAGRAM (DVD2) FILT+ RAD+ RAD+ DVCC EC15 EC15 PIN_142 EC17 EC17 EC18 EC18 SCART_SIG AU_D1 10u/16V 10u/16V SCART_DISPLAY RAD- RAD- FOC+ FOC+ 0.1u 0.1u 1u/16V 1u/16V 1u/16V 1u/16V 0.1u 0.1u AU_D2 RELEASE_SCART A+5V FOC- FOC- 0.1u 0.1u RA[0..19] FOC- A+5V 4.7K 4.7K...

  • Page 19

    SCHEMATIC DIAGRAM (DVD3) - 21 - - 22 -...

  • Page 20

    SCHEMATIC DIAGRAM (DVD4) BIAS BIAS BIAS BIAS BIAS BIAS - 23 - - 24 -...

  • Page 21

    SCHEMATIC DIAGRAM (DVD5) - 25 - - 26 -...

  • Page 22

    SCHEMATIC DIAGRAM (DVD6) SANYO Electric Co., Ltd. Mar / ' 08 Osaka, Japan - 27 - - 28 -...

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