Everwarm EWPO2430PV Installation And Operation Instructions Manual

Everwarm EWPO2430PV Installation And Operation Instructions Manual

For use with: ewpo18r, ewpo24r, ewpo30r and ewlct18r, ewlct24r, ewlct30r log sets also design-certified as vented decorative appliances
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P/N 126345-01 Rev D 11/2016
P126345-01
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home,
where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other gases.
This is an un-vented gas-fired appliance. It uses air (oxygen) from the room in which it is installed. Provisions
for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation
section on page 5 of this manual.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
INSTALLATION AND OPERATION INSTRUCTIONS
PFS
EWLCT18R, EWLCT24R, EWLCT30R LOG SETS
®
US
REPORT NO. F09-129
UNVENTED (VENT-FREE) GAS LOG HEATER
REMOTE CONTROL READY BURNER SYSTEM
MODELS
EWPO2430NV AND EWPO2430PV,
FOR USE WITH:
EWPO18R, EWPO24R, EWPO30R AND
Also Design-Certified As Vented Decorative
Appliances

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Summary of Contents for Everwarm EWPO2430PV

  • Page 1 INSTALLATION AND OPERATION INSTRUCTIONS UNVENTED (VENT-FREE) GAS LOG HEATER REMOTE CONTROL READY BURNER SYSTEM MODELS EWPO2430NV AND EWPO2430PV, FOR USE WITH: P/N 126345-01 Rev D 11/2016 EWPO18R, EWPO24R, EWPO30R AND EWLCT18R, EWLCT24R, EWLCT30R LOG SETS ® Also Design-Certified As Vented Decorative Appliances REPORT NO.
  • Page 2: Table Of Contents

    Thank you for your purchase. We appreciate your TABLE OF CONTENTS business! Safety ..................... 2 Please carefully read and follow all instructions in this manual. Pay Product Identification ..............4 special attention to all warnings and safety information. Optional Remote Control Accessories ..........4 Following these safety, care, and operation instructions will help Local Codes ...................
  • Page 3 SAFETY Continued 1. This appliance is only for use with the type of gas indicated on the WARNING: Any change to this heater or its controls rating plate. This appliance is not convertible for use with other can be dangerous. gases.
  • Page 4: Product Identification

    SAFETY Continued COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS These appliances are approved for installation in the US state of 16. If optional remote control is used, make sure the selector switch Massachusetts if the following additional requirements are met: is in the OFF position when you are away from home for long •...
  • Page 5: Air For Combustion And Ventilation

    AIR FOR COMBUSTION AND VENTILATION Confined and Unconfined Space WARNING: This heater shall not be installed in a The National Fuel Gas Code, ANSI Z223.1/NFPA54 allows two methods room or space unless the required volume of indoor for determining whether the space in which the heater is being in- combustion air is provided by the method described stalled is confined or unconfined space.
  • Page 6 AIR FOR COMBUSTION AND VENTILATION Continued 4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used. 12" _____ Btu/Hr (maximum the space can support) _____ Btu/Hr (actual amount of Btu/Hr used) Ventilation Example: 51,200 Btu/Hr (maximum the space can support) Ventilation Grills Grills Into 73,000 Btu/Hr (actual amount of Btu/Hr used)
  • Page 7: Installation

    INSTALLATION NOTICE: This heater is intended for use as supple- WARNING: Never install the heater mental heat. Use this heater along with your primary • in a bedroom or bathroom unless installed as a heating system. Do not install this heater as your vented appliance, see page 11 primary heat source.
  • Page 8 INSTALLATION Continued MINIMUM CLEARANCES FOR SIDE COMBUSTIBLE MATERIAL, Noncombustible SIDE WALL AND CEILING Requirements for Safe Installation Material Distance (A) 12" or more Noncombustible material okay. A. Clearances from the side of the fireplace cabinet to any combus- Between 8" and 12" Install fireplace hood accessory tible material and wall should follow diagram in Figure 4.
  • Page 9: Operation

    INSTALLATION Continued Determining Minimum Mantel Clearance NOTICE: Surface temperatures of adjacent walls and If you meet minimum clearance between mantel shelf and top of mantels become hot during operation. Walls and fireplace opening, a hood is not required (see Figure 6). mantels above the firebox may become hot to the Mantel Shelf touch.
  • Page 10 INSTALLATION Continued Installation Items Needed Damper • hardware package (provided with heater) Clamp Damper • approved flexible gas hose and fittings (if allowed by local codes) (not provided) • sealant (resistant to propane/LP gas, not provided) Damper • electric drill with 3/16" drill bit (metal or masonry as applicable) Clamp •...
  • Page 11 INSTALLATION Continued CONNECTING TO GAS SUPPLY CAUTION: Use only new, black iron or steel pipe. WARNING: This appliance requires a 3/8" NPT Internally-tinned copper tubing may be used in certain (National Pipe Thread) inlet connection to the pres- areas. Check your local codes. Use pipe of 1/2" diam- sure regulator.
  • Page 12 INSTALLATION Continued CHECKING GAS CONNECTIONS 5. Correct all leaks at once. 6. Light heater (see Operation, Page 18). Check all other internal WARNING: Test all gas piping and connections, joints for leaks. internal and external to unit, for leaks after installing 7.
  • Page 13 INSTALLATION Continued INSTALLING OPTIONAL REMOTE ACCESSORIES Installing Remote Receiver Remote control accessories are available separately (see Accessories, Page 31). Jumper If unit is already installed in fireplace, continue with these instruc- Wire tions. If unit has not been installed in fireplace, go to step 6 and Control Valve continue installation of remote accessory.
  • Page 14 INSTALLATION Continued INSTALLING LOGS LOG MODELS EWPO18R, EWPO24R AND EWPO30R WARNING: Failure to position the parts in ac- Front Log cordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury. CAUTION: After installation and periodically thereafter, check to ensure that no flame comes in contact with any log.
  • Page 15 INSTALLATION Continued 8. Final assembly for 18", 24" and 30" models is shown in Figures 28, 29 and 30. Center Top Flat Recess Flat Recess Figure 25 - Installing Center Top Log for 24'' and 30'' Log Set Figure 28 - Final Assembly For 18'' Models Right Top Log Flat Recess...
  • Page 16 INSTALLATION Continued 3. Place bottom front log onto grate as shown in Figure 33. Front MODEL EWLCT18R log has cut outs for the fingers of the grate to fit into. It is very important to install these logs exactly as instructed. Do not modify logs.
  • Page 17 INSTALLATION Continued MODELS EWLCT24/30R 3. Place bottom front log onto grate as shown in Figure 38. Front log has cut outs for the fingers of the grate to fit into. It is very important to install these logs exactly as instructed. Do not modify logs.
  • Page 18 INSTALLATION Continued OPERATION 6. Place Right top log as shown in Figure 41. This log will fit on the FOR YOUR SAFETY matching pins on rear bottom log and front bottom log. READ BEFORE LIGHTING NOTE: this is the final assembly for the 24'' model. WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property Pins for Top Front Log...
  • Page 19 OPERATION Continued 9. Slightly push in and turn control knob counterclockwise WARNING: Damper handle will be hot if heater the ON position. has been running. 10. Wait one minute and switch selector switch, if optional re- mote control is used, to the ON position to light burners. 1.
  • Page 20: Inspecting Burners

    INSPECTING BURNERS CLEANING AND MAINTENANCE Check pilot flame pattern and burner flame patterns often. WARNING: Turn off heater and let cool before PILOT FLAME PATTERN cleaning. Figure 46 shows a correct pilot flame pattern. Figure 47 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching CAUTION: You must keep control areas, burners and the thermocouple.
  • Page 21 CLEANING AND MAINTENANCE Continued Clean the pilot assembly also. A yellow tip on the pilot flame indi- LOGS cates dust and dirt in the pilot assembly. There is a small pilot air • If you remove logs for cleaning, refer to Installing Logs, starting inlet hole about two inches from where the pilot flame comes out of on Page 14, to properly replace logs.
  • Page 22: Troubleshooting

    TROUBLESHOOTING WARNING: Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater. CAUTION: Never use a wire, needle or similar object to clean ODS/pilot. This can damage ODS/pilot unit. NOTE: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY...
  • Page 23 TROUBLESHOOTING Continued OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Burner does not light after ODS/pilot is lit 1. Inlet gas pressure is too low 1. Contact local natural or propane/LP gas 2. Burner orifice(s) clogged company 2. Clean burner(s) (see Cleaning and Main- tenance, Page 20) or replace burner orifice(s) 3.
  • Page 24 TROUBLESHOOTING Continued WARNING: If you smell gas • Shut off gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately. •...
  • Page 25: Specifications

    SPECIFICATIONS TECHNICAL SERVICE EWPO2430PV You may have further questions about installation, operation or • Rating: 25,000/36,000 Btu/hr troubleshooting. If so, contact CUI at 1-800-845-5301. When calling please have your model and serial numbers of your heater ready. • Gas Type: Propane/LP You can also visit our web site at cuiheat.com.
  • Page 26: Wiring Diagram

    WIRING DIAGRAM Jumper Wire Thermopile cuiheat.com 126345-01D...
  • Page 27: Parts

    PARTS BURNER SYSTEMS EWPO2430NV AND EWPO2430PV 126345-01D cuiheat.com...
  • Page 28 PARTS This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on Page 25 of this manual. EWPO2430PV EWPO2430NV NO. CATALOG NO. DESCRIPTION J0631 J0629 QTY. Log Base • • J1955 SCREW, HWH AB 10-16 X .38...
  • Page 29 PARTS EWPO18R, EWPO24R AND EWPO30R LOGS EWPO18R EWPO24R EWPO30R CATALOG NO. DESCRIPTION J0626 J0627 J0632 QTY. J6763 Rear Log • J6767 Rear Log • J6771 Rear Log • J6764 Middle Log • J6768 Middle Log • J6772 Middle Log • J6765 Front Log •...
  • Page 30 PARTS EWLCT18R, EWLCT24R AND EWLCT30R LOGS EWLCT18R EWLCT24R EWLCT30R NO. CATALOG NO. DESCRIPTION F2800 F2801 F2802 QTY. F2885 18" Rear Bottom Log, EW • F2890 24" Rear Bottom Log, EW • F2894 30" Rear Bottom Log, EW • F2884 18" Middle Bottom Log, EW •...
  • Page 31: Accessories

    ACCESSORIES NOTICE: All accessories may not be available for all fireplace models. ROOM TEMP Purchase these accessories from your local dealer. If they can not supply these accessories, call CUI at 1-800-845-5301 for referral information. You can also write to the address listed on the back page of this manual.
  • Page 32 NOTES ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ cuiheat.com 126345-01D...
  • Page 33 NOTES ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ 126345-01D cuiheat.com...
  • Page 34 NOTES ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ cuiheat.com 126345-01D...
  • Page 35: Warranty

    CUI LIMITED WARRANTIES New Products Standard Warranty: CUI warrants this new product and any parts thereof to be free from defects in material and workmanship for a period of four (4) years from the date of first purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with CUI’s warnings and instructions.
  • Page 36 cuiheat.com Record the following important information about your appliance: Appliance model number Appliance serial number Date appliance was Installed Type of gas appliance uses Dealer name CUI reserves the right to make changes at any time, without notice, in design, materials, specifications, and prices, and also to discontinue colors, styles, and products.

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