Table Of Contents - Honda HRC VTR1000 SP-1 Owner's Manual

Table of Contents

Important3
Safety Messages3
Damage Prevention Messages3
Hrc Vtr1000 Sp-14
Contents5
To The New Owner7
Importance Of Proper Preparation7
Parts Availability7
How To Use This Manual7
Operating Instructions8
Fuel9
Coolant9
Basic Operation10
Starting The Engine10
Stopping The Engine10
Warming-Up The Engine11
Break-In Procedure11
New Machine11
Reconditioned Machine11
Controls12
Clutch12
Clutch Lever12
Throttle Grip12
Front Brake Lever13
Brake Pedal Height13
Gearshift Pedal Height14
Steering Damper14
Service Data16
Specifications17
Lubrication System18
Hydraulic Brakes21
Battery/Charging System21
Ignition System21
Lights/Meters/Switches21
Torque Values22
Standard22
Engine22
Frame23
Oil Filter Boss23
Engine Hanger Tightening Points24
Tools25
Special25
Common25
Lubrication & Seal Points26
Cable & Harness Routing29
Parts View30
Wiring Diagram37
Service And Maintenance38
Maintenance Schedule39
Pre-Ride Inspection39
Warming-Up Inspection40
Ride Inspection40
After Ride Inspection40
Replacement Parts40
Fuel Line41
Spark Plug41
Valve Clearance42
Flash Over42
Spark Plug Cap42
Inspection42
Engine Oil/Oil Filter44
Oil Level Inspection44
Oil Change44
Capacity44
Oil Filter Change45
Cooling System Inspection46
Coolant Overflow Catch Tank46
Drive Chain47
Coolant Temperature Meter47
Drive Chain Slack Inspection47
Drive Chain Slack Adjustment48
Wheel Alignment48
Drive Chain Roller49
Drive/Driven Sprockets49
Drive Sprocket Replacement49
Replacement49
Brake Fluid50
Driven Sprocket Replacement50
Front Brake Master Cylinder50
Rear Master Cylinder50
Brake Pad Wear51
Brake System51
Brake Discs51
Service Limit51
Clutch System/Clutch Fluid52
Exhaust Pipe/Muffler52
Front Suspension52
System Inspection52
Fork53
Rear Suspension53
Nuts, Bolts, Fasteners54
Wire Locking54
Example In Case The Oil Drain Plug55
Wheels And Tires56
Handlebar57
Steering Head Bearing57
Torque57
Cleaning58
Storage58
Preparing The Motorcycle For Storage58
Removal From Storage58
Service Information60
Troubleshooting60
Oil Strainer/Pressure Relief Valve61
Oil Pan Removal61
Oil Pump62
Removal62
Oil Cooler63
Oil Tank64
Installation64
Fuel System (Programmed Fuel Injection)66
Fuel System Troubleshooting67
System Location68
Pgm-Fi Troubleshooting69
Pgm-Fi Self-Diagnosis Malfunction Indicator Lamp Failure Codes70
Fuel Line Inspection71
Fuel Pressure Inspection71
Fuel Pump Flow Inspection72
Fuel Tank/Fuel Pump73
Fuel Pump Relay75
Bank Angle Sensor76
Signal Line76
Power Input Line76
Fuel Pump Relay Connector76
Baro/Map Sensor77
Output Voltage Inspection77
Baro/Map Sensor Removal/Installation77
Connection77
Iat Sensor78
Cam Pulse Generator78
Ect Sensor78
Tp Sensor79
Input Voltage Inspection79
Output Voltage Inspection With Throttle Fully Open79
Output Voltage Inspection With Throttle Fully Closed79
Ecm (Engine Control Module)80
Power/Ground Line Inspection80
Ground Line80
Throttle Body/Air Box81
Disassembly82
Assembly83
Cooling System88
Engine Temperature Too High88
Engine Temperature Too Low88
Coolant Leaks88
System Illustration89
Radiator Cap90
Radiator90
Water Pump92
Mechanical Seal Inspection92
Engine Removal/Installation94
Engine Hanger Tightening Sequence95
Cylinder Head/Valves98
Compression Too Low, Hard Starting Or Poor Performance At Low Speed98
Excessive Noise98
Excessive Smoke98
Camshaft Removal99
Rear Cylinder Camshaft99
Front Cylinder Camshaft99
Cylinder Head Removal101
Cylinder Head Disasembly101
Valve Seat Inspection/Refacing102
Valves102
Spring Retainer/Spring Seat102
Refacing103
Cylinder Head Assembly104
Cylinder Head Installation105
Camshaft Installation105
Cam Gear Train108
Clutch/Gearshift Linkage110
Clutch Lever Too Hard110
Clutch Slips When Accelerating110
Hard To Shift110
Clutch Master Cylinder111
Clutch Slave Cylinder112
Clutch Lifter Plate/Bearing114
Clutch Outer115
Clutch Disc115
Clutch Plate115
Pressure Plate116
Clutch Center B116
Clutch Center Guide116
Clutch Center/Clutch Lifter Cam Plate116
Clutch Lifter Rod117
Back Torque Limiter122
Back Torque Limiter Effect Is Poor Or Does Not Effect122
Back Torque Limiter Excessively Effect (Less Engine Brake)122
Adjustment123
Pressure Plate-To-Clutch Center B Clearance Adjustment123
Clutch Plate Thickness123
Clutch Center Stroke Adjustment124
Stroke Shim Thickness124
Clutch Spring Initial Tension Adjustment125
Gearshift Linkage126
Primary Drive Gear126
Alternator/Starter Clutch128
Engine Does Not Turn128
Alternator Stator129
Alternator Cover Removal129
Stator Replacement129
Alternator Cover Installation130
Flywheel Removal131
Starter Clutch131
Flywheel Installation132
Torque Limiter/Starter Idle Gear132
Crankcase/Transmission134
Transmission Jumps Out Of Gear134
Excessive Engine Noise134
Crankcase Separation135
Transmission136
Removal/Disassembly136
Crankcase Combination137
Crankshaft/Piston/Cylinder140
Compressor Too Low, Hard Starting Or Poor Performance140
Abnormal Noise140
Crankshaft141
Main Journal Bearing142
Bearing Thickness142
Specified Oil Clearance142
Crankpin Bearing143
Crankpin Bearing Selection143
Piston/Cylinder144
Piston Removal144
Piston Disassembly/Inspection144
Piston Assembly145
Piston Installation145
Front Cylinder Piston146
Rear Cylinder Piston146
Front Wheel/Suspension/Steering148
Steers To One Side Or Does Not Track Straight148
Front Wheel Wobbling148
Soft Suspension148
Front Wheel149
Wheel Rim Inspection149
Wheel/Tire Balance150
Disassembly/Wheel Bearing Replacement150
Installation/Axle Distance Adjustment153
Front Axle Installed View From Forward154
Steering Stem158
Rear Wheel/Suspension162
Hard Suspension162
Rear Wheel Wobbling162
Rear Wheel163
Wheel Bearing Replacement164
Driven Flange Bearing Replacement166
Suspension Linkage170
Shock Absorber170
Nitrogen Releasing Procedure171
Swingarm172
Brake Lever (Pedal) Soft Or Spongy178
Brake Lever (Pedal) Hard178
Brake Drag178
Brake Pad Replacement179
Front Brake Pad Replacement179
Rear Brake Pad Replacement180
Front Brake Caliper181
Rear Brake Caliper182
Front Master Cylinder184
Disassembly/Inspection/Assembly186
Electrical Equipment188
Battery189
Alternator Inspection189
Charging Current/Time189
Removal/Installation189
Tachometer190
Water Temperature Meter/Sensor190
Meter Inspection190
Starter/Engine Stop Switch191
Sensor Inspection191
Machine Setting192
Pgm-Fi Setting193
Control Box Function193
Setting Box Connection And Functional Check193
Setting Procedure194
Setting Box Removal194
Engine Does Not Running194
With The Engine Running194
Optional Transmission Gear195
Mainshaft195
Countershaft195
M3/M4 Gear Combination Table196
Speed List (11,000 Rpm) Primary Reduction: 40/68, Tire Radius: 0.315 M197
Racing Kit198
Engine Performance Kit199
Frame Performance Kit201
Crankcase Chamfering204
Lower Crankcase204
Frame Modifying205
Schematic Diagram206
Swingarm Modifying207
2000-Vtr1000 Sp-1 Parts List208
Instructions For Use Of Parts List209
How To Order Parts209
How To Read This Parts List209
Important Information209
E-1 Cylinder Head Cover 2000 Vtr1000Sp-1210
E-2 Cylinder Head Fr 2000 Vtr1000Sp-1211
E-3 Cylinder Head Rr 2000 Vtr1000Sp-1212
E-4 Cam Shaft/Valve 2000 Vtr1000Sp-1213
E-5 R.h.crankcase Cover 2000 Vtr1000Sp-1215
E-6 Water Pump 2000 Vtr1000Sp-1216
E-7 Clutch 2000 Vtr1000Sp-1217
E-8 Starting Clutch 2000 Vtr1000Sp-1218
E-9 Generator 2000 Vtr1000Sp-1219
E-10 L.h. Crankcase Cover 2000 Vtr1000Sp-1220
E-11 Starting Motor 2000 Vtr1000Sp-1221
E-12 Oil Pump 2000 Vtr1000Sp-1222
E-13 Crankcase 2000 Vtr1000Sp-1223
E-14 Crankshaft 2000 Vtr1000Sp-1224
E-15 Transmission 2000 Vtr1000Sp-1225
E-16 Gearshift 2000 Vtr1000Sp-1227
E-17 Throttle Body 2000 Vtr1000Sp-1228
E-18 Throttle Body 2000 Vtr1000Sp-1229
F-1 Cable Handle Pipe 2000 Vtr1000Sp-1230
F-2 Fr. Brake 2000 Vtr1000Sp-1231
F-3 Clutch Master Cylinder 2000 Vtr1000Sp-1232
F-4 Steering 2000 Vtr1000Sp-1233
F-5 Fr. Fender 2000 Vtr1000Sp-1234
F-6 Fr. Cushion 2000 Vtr1000Sp-1235
F-7 Fr. Wheel 2000 Vtr1000Sp-1236
F-8 Rr. Brake 2000 Vtr1000Sp-1237
F-9 Rr. Wheel 2000 Vtr1000Sp-1238
F-10 Fuel Tank 2000 Vtr1000Sp-1239
F-11 Fuel Pump 2000 Vtr1000Sp-1240
F-12 Seat 2000 Vtr1000Sp-1241
F-13 Air Box/Breather Case 2000 Vtr1000Sp-1242
F-14 Exh. Muffler 2000 Vtr1000Sp-1243
F-15 Step/Pedal 2000 Vtr1000Sp-1244
F-16 Drive Chain/Swingarm 2000 Vtr1000Sp-1245
F-17 Rr. Cushion 2000 Vtr1000Sp-1246
F-18 Battery 2000 Vtr1000Sp-1247
F-19 Wire Harness 2000 Vtr1000Sp-1248
F-20 Frame Body 2000 Vtr1000Sp-1249
F-21 Oil Cooler 2000 Vtr1000Sp-1250
F-22 Radiator 2000 Vtr1000Sp-1251
F-23 Fairing 2000 Vtr1000Sp-1252
Kit253
K-1253
K-2254
K-3255
K-4256
K-5257
2000-Vtr1000 Sp-1 Part No. Index258