Adixen ASM 142 User Manual

Adixen ASM 142 User Manual

Helium leak detector
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ASM 142 / 142 D
ASM GRAPH / GRAPH D / GRAPH D+
HELIUM LEAK DETECTOR
User's Manual

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Questions and answers

Frank
February 12, 2025

机器信号ASM142,序列号:HLD1202001 开机 cycle 后面一直有个感叹号闪烁 自动校准失败

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1 comments:
Mr. Anderson
February 12, 2025

A flashing exclamation mark after the startup cycle on an Adixen ASM 142 indicates an issue, such as helium pollution or an automatic calibration failure.

To resolve an automatic calibration failure:
1. If the issue is helium pollution:
- Keep pumping the analyzer cell for 10 minutes in standby mode.
- Start an autocalibration.
- If the problem persists, check for possible leaks or oil contamination.

2. If the failure is due to a peak locating error:
- Check the calibration valve (VC3).

3. If the failure is related to an internal calibrated leak:
- Inspect the internal calibrated leak for damage or lack of helium.
- Verify consistency between internal and external calibrated leak measurements.
- Replace the internal calibrated leak if necessary.

4. If the failure is caused by incorrect filament alignment:
- Check and adjust the filament position.

5. If the failure is due to an analyzer cell issue:
- Inspect the analyzer cell assembly.

Following these steps should resolve the automatic calibration failure.

This answer is automatically generated

Piotr
July 21, 2025

Cell Pres. > e –0.4 mbar - what does it mean

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Summary of Contents for Adixen ASM 142

  • Page 1 ASM 142 / 142 D ASM GRAPH / GRAPH D / GRAPH D+ HELIUM LEAK DETECTOR User’s Manual...
  • Page 2 In Europe, AVTF-France headquarters and its subsidiaries, Alcatel Hochvakuumtechnik (Germany), Alcatel Vacuum Technology UK (Scotland), Alcatel Vacuum Technology Benelux (Netherlands), Alcatel Vacuum Systems (Italy) and more recently Adixen Sensistor AB in Sweden (in 2007) form the foundation for the European partner network.
  • Page 3 The applications of helium leak testing are extremely diversified ranging from high-tech installation maintenance to high- speed testing of industrial products. Each product of the Adixen detector range is designed to meet the specific needs of each application: • portability, •...
  • Page 4 German, Spanish, Italian, Portuguese, Dutch and Danish languages at the end of this manual. Copyright/Intellectual property: The use of Adixen products are subject to copyright and intellectual property rights in force in any jurisdiction. All rights reserved, including copying this document in whole or any part without prior written authorization from Alcatel Vacuum Technology France.
  • Page 5 C 430 - 3 masses option C 440 - Control panel with graphic interface C 450 - Long distance sniffer probe and Helium spray gun Alcatel Vacuum Technology France - User’s Manual ASM 142/142 D - ASM GRAPH/GRAPH D/GRAPH D+...
  • Page 6 E 110 - ASM 142 / ASM 142 S - Access to internal components E 111 - ASM 142 D - ASM Graph D+ - Access to the internal components E 120 - Sending the leak detection for reparation to a service center...
  • Page 7 CAUTION Indicated an imminently hazardous situation that, if not avoided, will result in death or severe injury (extreme situations). WARNING Alcatel Vacuum Technology France - User’s Manual ASM 142/142 D - ASM GRAPH/GRAPH D/GRAPH D+...
  • Page 8 C 140”: it refers to a specific chapter of the User’s Manual. Please read it for further information. A 100 Introduction to the ASM 142 series - A new generation of Adixen helium leak detector A 200 ASM 142 - Detector operating principle - Vacuum circuit...
  • Page 9 - Pressure measurement kit - Ventilation Kit - Bottle handle for cart A 800 ASM 142 - Technical characteristics A 801 ASM 142 D - ASM Graph D+ - Technical characteristics A 900 Dimensions A 901 Dimensions - ASM Graph D+...
  • Page 10 A 100 Introduction to the ASM 142 series A new generation of The ASM 142/142 D/142 S/ASM Graph/ASM Graph D/ ASM Graph D+ are universal helium leak detectors which set new Adixen helium leak performance standards for multi-purpose unit. detector...
  • Page 11 A 200 ASM 142 detector operating principle Vacuum circuit Bacosol valve Minisol valves Reference correspondence between valve/vacuum block marks E 530 Preamplifier Inlet vent valve (6 points) Analyzer cell Roughing valve ( point) Detector inlet port Roughing valve (2 points)
  • Page 12 A 200 ASM 142 detector operating principle Stand-by mode Roughing mode (Patm to 10 mbar inlet pressure)
  • Page 13 A 200 ASM 142 detector operating principle Gross leak test mode (10 mbar to 5x10 mbar inlet pressure) Normal test mode (lower than 5x10 mbar inlet pressure)
  • Page 14 A 200 ASM 142 detector operating principle Sniffing test mode...
  • Page 15 A 201 ASM 142 D detector operating principle Vacuum circuit Bacosol valve Minisol valves Reference correspondence between valve/vacuum block marks E 530 Preamplifier Inlet vent valve (6 points) Analyzer cell Roughing valve (1 point) Detector inlet port Roughing valve (2 points)
  • Page 16 A 201 ASM 142 D detector operating principle Stand-by mode Roughing mode (Patm to 10 mbar inlet pressure)
  • Page 17 A 201 ASM 142 D detector operating principle Gross leak test mode (10 mbar to 5x10 mbar inlet pressure) Normal test mode (lower than 5x10 mbar inlet pressure)
  • Page 18 A 201 ASM 142 D detector operating principle Sniffing test mode...
  • Page 19 A 202 ASM 142 Graph D+ detector operating principle Vacuum circuit Bacosol valve Minisol valves Reference correspondence between valve/vacuum block marks E 530 Inlet vent valve (6 points) Preamplifier Analyzer cell Roughing valve (1 point) Detector inlet port Roughing valve (2 points)
  • Page 20 A 202 ASM 142 Graph D+ detector operating principle Stand-by mode Roughing mode (Inlet pressure: Patm to 10 mbar)
  • Page 21 A 202 ASM 142 Graph D+ detector operating principle Gross leak test mode (Inlet pressure: 10 mbar to 5x10 mbar) Normal test mode (Inlet pressure: lower than 5x10 mbar)
  • Page 22 A 202 ASM 142 Graph D+ detector operating principle Sniffing test mode...
  • Page 23 A 300 Analyzer cell operating principle Description The analyzer cell works on the principle of mass spectrometry and is set to the mass of helium (m/e = 4). m/e = atomic mass of the particle/number of electrons lost on ionization The principle of magnetic deflexion spectrometry is as follows.
  • Page 24 A 300 Analyzer cell operating principle Description (continued) These ionized particles are accelerated by an electrical field. The entire analyzer cell is subject to a magnetic field which has the property of deflecting the trajectories of the ions along different curves according to the masses of those ions (to be more precised, according to their m/e ratios).
  • Page 25 A 300 Analyzer cell operating principle Design and Great care has been taken with the design and manufacture of the cell in order to repeatedly obtain the same characteristics manufacture and to achieve excellent stability: – the metal parts are made of stainless steel, –...
  • Page 26 A 400 Testing methods Overview Leak detection is used to detect micro-openings, porosities, etc. in test parts. The detection of these cracks involves the use of a light tracer gas, which is capable of infiltrating the smallest leak quickly: Helium. The detector samples and measures the helium flow rate entering the test part via the leak(s).
  • Page 27 A 400 Testing methods Helium concentration In accordance to the He concentration rate in the gas used for the leak detection, the signal displayed will change. and signal displayed Example: signal displayed with a 1x10 mbar.l/s calibrated leak (with 100 % He) connected to the detector inlet. % He in the gas used 100 % 10 %...
  • Page 28 A 400 Testing methods Sniffer method The test part is pressurized with helium. The detector, via an LDS (Long Distance Sniffer) probe, samples the helium escaping from the part. (outboard testing) Global test Local sniffing test detector detector part part The part is placed under a The sniffer probe is moved over cover containing a sniffer...
  • Page 29 A 400 Testing methods Bombing method This method is used for sealed objects that cannot be connected directly to the detector (semiconductors, waterproof watches, etc.). part part detector Chamber 1 Chamber 2 The part is placed in a chamber containing pressurized helium. The helium penetrates the part if it has a leak.
  • Page 30 A 401 About Helium and hydrogen Helium Helium is the second most common element in the universe, representing about 23 % of the total matter. 76 % is Hydrogen. All other elements represent an insignificantly small fraction of the total. Helium was discovered by spectroscopy in a solar eclipse on August 18, 1868.
  • Page 31 A 401 About Helium and hydrogen Helium and leak Helium is available in many different purity levels, the highest level of purity is requested from some laboratories for fundamental activities or detection: very accurate analyses. which purity ? The use of the Helium as a tracer gas into a mass spectrometer doesn’t require such attention.
  • Page 32 A 500 Operator interface: control panel Operation part mbar.l/s Pa.m LEAK RATE Torr.l/s mbar.l/s Pa.m Torr.l/s LEAK RATE mbar STDBY EVAC TEST Torr NEXT RESET INLET PRESSURE mbar STDBY EVAC TEST Torr INLET PRESSURE NEXT RESET SET POINTS SPECTRO MAINTENANCE OTHER AUTO CAL SNIFFER...
  • Page 33 A 500 Operator interface: control panel Operation part mbar.l/s Pa.m Torr.l/s LEAK RATE mbar.l/s Pa.m Torr.l/s LEAK RATE mbar STDBY EVAC TEST Torr NEXT RESET INLET PRESSURE mbar STDBY EVAC TEST Torr INLET PRESSURE NEXT RESET SET POINTS SPECTRO MAINTENANCE OTHER AUTO CAL SNIFFER...
  • Page 34 A 600 Options Which options for which model? Metal seals • • • • • • • • • • • Inlet port • • Units • • • • • • • • • • • • • Languages •...
  • Page 35 Ø 72 mm, depth 31 mm (small model), • a cylindrical chamber, maximum Ø 85 mm and maximum depth 68 mm (medium model), • a cylindrical chamber, maximum Ø 160 mm and maximum depth 200 mm (large model). Note: ASM 142: large model not available.
  • Page 36 A 600 Options Roughing system In order to reduce the roughing time when testing large volumes, a second roughing pump can be added to the roughing system: • ASM 192 T / 192 T2 total capacity: 40 m /h or 24 cfm. •...
  • Page 37 A 600 Options Control panel with The control panel with graphic interface is equipped with a color touch screen. It allows it to have, as a supplement to the standard graphic interface control panel functions, a graphic interface. mbar.l/s Pa.m Torr.l/s LEAK RATE STDBY...
  • Page 38 A 600 Options Sniffing This option allows to work in sniffing mode. The ASI 22 can be fitted with a long distance sniffer probe kit composed of the following: n a sniffing probe (to order separately A 700) n a sniffing cell, n 2 male and female connectors, n the connecting accessories and the hose.
  • Page 39 A 700 Accessories Which accessories for which model? Standard remote control and cable* • • • • • • • • • • • • • • Long distance sniffer (LDS) probe • • • • • • • • •...
  • Page 40 A 700 Accessories Which accessories for which model? 2005 IS pump • Pressure measurement kit • Ventilation kit • • Control panel with graphic interface* • • • • A 600 (p/n: 111716) Control panel rack * Standard - 5 m (15 feet) cable: p/n 113134 Standard - 10 m (32 feet) cable: p/n 112775...
  • Page 41 2 models are available: • 1 standard for all leak detectors except ASM 102 S / ASM 142 S: Remote control with 5 m/15 feet cable length: Designation Part No Unit: mbar.l/s - Front face in English...
  • Page 42 A 700 Accessories Long Distance Sniffer Sniffer probe with a rigid nipple Sniffer probe with a flexible nipple probe 5 m/15 Ft canalisation 10 m/32 Ft canalisation Rigid nipple Flexible nipple Rigid nipple Flexible nipple 9 cm 30 cm 15 cm 45 cm 9 cm 30 cm 15 cm 45 cm LDS probe part number...
  • Page 43 A 700 Accessories 10 m/30 feet LDS Used to extend the LDS probe by 10 m/30 feet. Part No: 090216 extension Headphone connector With the headphone connector, the operator can connect a headphone to its detector. Part No: A459818 The headphone connector is an accessory but to use it, the detector must be equipped with the interface board option.
  • Page 44 A 700 Accessories Transport cart ASM 142 range It can be fixed to the detector. (ctd) Part No: 108068 ASM 142 range In addition to the standard cart (p/n 108068), a 4 wheels stainless steel cart is proposed for 142 series.
  • Page 45 The manufacturer does not supply the calibrated leaks in Helium 3 Helium 3 and Hydrogen and Hydrogen. calibrated leaks All Adixen calibrated leaks are based on permeable membrane Principle technology. Most calibrated leaks last many years even though the helium is...
  • Page 46 A 700 Accessories Spray probe Helium spray probe. Part No: 109951 Spray gun Long nozzle 2 needles Short nozzle M 1/4NPT M 3/8G 5 m plastic tube M 1/8G He bottle Spraying Helium in order to detect a leak is usually very easy, especially if you need fast and rough detection.
  • Page 47 A 700 Accessories Inlet filters Designation DN Flange Part No 70 μm stainless steel mesh filter 072 721 70 μm stainless steel mesh filter 072 857 70 μm stainless steel mesh filter 067 636 20 μm inlet filter 25/25 105 841 20 μm inlet filter 40/40 105 842...
  • Page 48 802 459 Large test chamber DN 50 for ASM 192 T2/T2D+ 802 460 (1) ASM 142 - ASM 142 D - ASM 122 D (2) ASM 122 D - ASM 182 T/TD+ - ASM 192 T/TD+ (3) ASM 192 T2/T2D+...
  • Page 49 A 700 Accessories Neutral gas vent Part No: 801421 line kit Neutral gas vent line kit 4 swiveling wheels kit Soft wheel: improve the mobility (Ø 125 mm) Customers have the possibility to lock 1, 2, 3 or 4 wheels independently. Part No: 801846 11/14...
  • Page 50 A 700 Accessories Covered sniffer probe Length = 5 m/197” Remote control: mbar.l/s - English and remote control kit Long distance sniffer probe Part No: 802844 Bottle handle for cart Bottle handle for cart p/n 111196 Part No: 802819 12/14...
  • Page 51 A 700 Accessories Built-in Part No: 100728 n The mini-printer can print out test result tickets or a record of all the mini-printer important events involving the detector: - calibration, - faults, - changes in settings, - etc. n Connection B 250 n Maintenance kit: P/N 100807 (5 rolls of paper + 2 ribbons) n Paper characteristics:...
  • Page 52 A 700 Accessories Pressure measurement Part No: 104761 The ASI 22 can be fitted with a pressure measurement kit. It is composed of the following: n a stainless steel PI3C gauge, n a gauge-unit connection cable, l.: 5 meters/197". Installation: B 250 Ventilation Kit Part No: 104762...
  • Page 53 A 800 ASM 142 Technical characteristics Measurement range Crossover pressure (Helium) (at inlet) mbar.l/s Pa.m mbar 1x10 to 1 1x10 to 0.1 Gross leak test mode 1000 Normal test mode 1x10 to 3x10 1x10 to 3x10 5x10 Sniffing test mode...
  • Page 54 A 800 ASM 142 Technical characteristics Audio alarm: 90 dB frequency modulated and adjustable audio signal Hard vacuum Audio signal set point Adjustable throughout the entire measuring range Sniffing Audio set point Adjustable throughout the entire measuring range Start-up time (average, at 20 °C): Without autocalibration 1 min 3 s ±...
  • Page 55 1.1 l/s Normal test mode (at minimum inlet pressure) 1.3 l/s Roughing pump characteristics: Roughing pump pumping speed (in air) (ASM 142 D) Roughing pump pumping speed (in air) (ASM Graph D+) 14 m Analyzer cell (Spectro): Analyzer cell design self protected 180°...
  • Page 56 85 % relative humidity at 40° C (43.4 g/m in the air) Noise level (at 1 meter; audio alarm not operational, stand by mode) (ASM 142 D) 50 dBA Noise level (at 1 meter; audio alarm not operational, stand by mode) (ASM Graph D+)
  • Page 57 A 900 Dimensions (mm/inch) 235 (9.2) 517 (20.3) (4.3)
  • Page 58 A 901 Dimensions (mm/inch) ASM Graph D+ (4.3) (33.5)
  • Page 59 CHINA JAPAN SWEDEN Alcatel Vacuum Technology, Shanghai Alcatel-Lucent Japan Ltd. Adixen Sensistor AB. N°82 Lane 887 Zuchongzhi Road 1-9-4 Kita Shin-Yokohama Box 76 Zhangjiang High-Tech Park, Kohoku-ku SE-581 02 Linköping Shanghai 201203 Yokohama, Kanagawa 223-0059 Sweden China Japan Tel. 46 (0)13 35 59 00 Tel.
  • Page 60 Neutral gas purge and inlet vent connection - Products concerned - Connection to the leak detector - Use - Gas characteristics B 201 Neutral gas purge installation (accessory) - ASM 142 - Object - Material - Installation B 210 Connecting the detector to the installation...
  • Page 61 - Communication mode description - Connection to the printer - Tickets available B 400 Before starting up the leak detector - Check power voltage - Check the oil level of the rotary vane pump (ASM 142 - ASM 142 S) - Installation...
  • Page 62 B 100 Safety instructions Indicates a potentially hazardous situation which, if not avoided, could result in property damage. Indicates a potentially hazardous situation which, if not avoided, could result immoderate or minor injury. It may also be used to alert against unsafe practices.
  • Page 63 B 100 Safety instructions Certain detectors are fitted with oil pumps: the oil load needed for pump operation is in separate cans. We also recommend that the user drains the pump before re-shipping CAUTION the equipment. When relevant, remove the protection which blocks the outlet of the pump, on the rear of the leak detector.
  • Page 64 B 100 Safety instructions When the device is switched off, avoid touching the pins of the mains plug. Residual voltages due to filter capacitors can provoke an electrical shock. WARNING When the main electrical switch on the detector is set to «0», the part supply between the power plug and the main switch remains energized.
  • Page 65 B 100 Safety instructions Pump labels Located on the rear of the pump, this label warns the user against possible risk of injury due to any hand contact with hot surfaces. It states that protective gloves should be used before performing any intervention.
  • Page 66 B 100 Safety instructions Located near the main power switch, these labels indicate the leak detector power voltage. Located near the main power switch, this label indicates that the main power cable should be disconnected before maintenance. This label indicates that the leak detector is conformed to the R.O.H.S. directives.
  • Page 67 B 100 Safety instructions Located at the upper cover, this label indicates that the leak detector could not be moved in all positions. Located inside (a) or outside (b) the packaging box, this tilt indicator indicates that the box has been tipped. Contact the In case of emergency or equipment failure, please contact your manufacturer in case...
  • Page 68 ASM 142 - Use an hoist equipped with slings attached to the leak detector handles to extract it from its ASM 142 S - packaging. ASM 142 D Note: If the operator doesn’t use an hoist, 2 people are necessary to extract and carry the leak detector.
  • Page 69 B 110 Unpacking - Storage - Transportation To carry ASM Graph D+, 2 people are necessary. Not to use ASM 142 Graph D+ neither the cart handle, nor detector handles: you must imperatively raise it by lower of the cart.
  • Page 70 Unpacking - Storage - Transportation Supplies The following parts are supplied with your detector: SUPPLIES ASM 142 ASM 142 S ASM 142 D Graph D+ User’s Manual ASM l42 / l42 D Condensed Condensed manual ASM l42 / l42 D manual User’s Manual ASM l42 S...
  • Page 71 B 110 Unpacking - Storage - Transportation Fixed mounting The ASM l42 can be fixed on a support: a threaded hole is available on the bottom of the unit to place a screw to keep it secure to a working surface such as a bench (except ASM Graph D+). M8 screw (30 + x) mm<...
  • Page 72 Neutral gas purge ASM 182 / 192 T ASM 192 T2 ASM 182 / 192 TD+ ASM 192 T2D+ ASM 142 ASM 142 D (MDP 5006 HDS)(3) ASM Graph D+ ASM 142 S ASM 102 S ASM 122 D ASM 1002 (1) Requires a special inlet vent kit installation ( A 700).
  • Page 73 If the inlet vent pressure is too high, the inlet valve will always stay closed, off even if the inlet valve is "ON". Purge flow ASM 122 D - ASM 142 D: ≤ 5 sccm ASM 182 TD+: ≤ 50 sccm...
  • Page 74 B 201 Neutral gas purge installation (accessory) ASM 142 Object This accessory allows to connect to the standard air inlet of the detector a neutral gas purge. Material Accessory A 700 Installation Filter to be N2 vent line connected N2 port...
  • Page 75 C 400 CYCLE AUTO C AL ZER O Inlet port DN 25 LDS Probe A 700 Primary pump purge (ASM 142 only) B 320 (option) B 200 Exhaust connector External control system Controlling the detector with a PC (I/O Interface)
  • Page 76 B 211 Connecting the detector to the installation: ASM graph D+ B 210 Main power cable Main power switch B 210 Bottle handle for cart fixation Holes A 700...
  • Page 77 B 300 Controlling the detector with the I/O interface Purpose of the I/O The I/O interface makes it possible to control the leak detector with a PLC or any other external control device. interface Location of the I/O The I/O interface is available on a Sub D. 25 pin Female connector located on the back of the leak detector.
  • Page 78 B 300 Controlling the detector with the I/O interface 24 V DC Power supply Pin No 24 V DC power supply 10, 11, 13 If SW1 on P0307 interface board is closed (upper position) +24V DC (maximum current 350 mA) supplied by leak detector If SW1 is open (lower position) (+) point for customer external power supply (24 V)
  • Page 79 See details in the RS 232 User’s manual. RS 232 interface setting Mode Adjustment C 110 NEXT ASM 142 S Adjustment Handshake and ASM 102 S) Connection checking You can start up an autotest in order to check the connection PC/leak detector.
  • Page 80 Controlling the detector with a PC computer through the RS 232 interface Procedure 1 - Mode = autotest NEXT ASM 142 S and ASM 102 S) 2 - The first line of LCD screen is: 5 stars ..RS232 *****...
  • Page 81 B 320 Connecting the detector directly to a printer or another device Purpose of the printer The Printer interface makes it possible to connect the leak detector to a printer, an external loudspeaker or a headphone. interface Location of the printer It is a Sub D 9 pin Male connector.
  • Page 82 B 320 Connecting the detector directly to a printer or another device Tickets available Ticket Example Print Configuration Only available for Customer Service Internal calibration with internal leak Automatic print after an internal calibration with internal/external leak: refer to C 301 Internal calibration with external leak Calibration...
  • Page 83 B 320 Connecting the detector directly to a printer or another device Configuration ticket ASM1002 CONFIGURATION TICKET MAINTENANCE MENUS VERSION: L125v1.0 r00 high vac.mnt.periodicity(hours): 12000 DATE:Jan/01/2003 TIME:00:00:07 high vac. mnt.due in(hours): 12000 filament#1 running time(hours): SET-POINTS MENUS filament#2 running time(hours): audio level: customed mnt.period.(cycles): 5.0E+05...
  • Page 84 B 320 Connecting the detector directly to a printer or another device Calibration ticket with DATE:Jan/01/2003 TIME:00:03:17 internal calibrated leak ASM1002 CALIBRATION gas: unit: mbar.l/sec CALIBRATED LEAK PARAMETERS: location: internal value: 1.0E-07 unit: mbar.l/sec calibration year: 2003 loss per year (%): 2.00 calibration temperature (C): temperature coefficient (%/C):...
  • Page 85 B 320 Connecting the detector directly to a printer or another device Calibration checking ticket CALIBRATION INFORMATIONS: with internal leak DATE|Jan/01/2003 TIME|01:19:23 current internal temperature(C)| current coef.sens| 00.78 global rate| 1.10E-07 background rate| 5.22E-11 calibrated leak-rate| 1.10E-07 target value| 1.10E-07 percent allowance (+/-)| RESULT(%)| Test ticket...
  • Page 86 Check the oil level of The pump has been drained: a label affixed on the cover of the unit indicates this and the filling oil is supplied. the rotary vane pump (ASM 142 - ASM 142 S) NOTICE ATTENTION PUMP IS SHIPPED WITHOUT...
  • Page 87 Operation ASM 142 - ASM 142 D ASM GRAPH - ASM GRAPH D ASM GRAPH D+ User’s Manual Detailed contents Preliminary Throughout this User’s Manual, you could find this type of message remarks “Summary of screen C 140”: it refers to a specific chapter of the User’s Manual.
  • Page 88 Operation ASM 142 - ASM 142 D ASM GRAPH - ASM GRAPH D ASM GRAPH D+ User’s Manual Detailed contents C 210 How to use the leak detector: 2 methods - How to use your leak detector? - Hard vacuum test mode...
  • Page 89 Operation ASM 142 - ASM 142 D ASM GRAPH - ASM GRAPH D ASM GRAPH D+ User’s Manual Detailed contents C 306 Adaptor for calibrated leak in sniffing mode - How to use the adaptor? - Notes C 400 Remote control...
  • Page 90 Operation ASM 142 - ASM 142 D ASM GRAPH - ASM GRAPH D ASM GRAPH D+ User’s Manual Detailed contents C 510 Bargraph zoom - Purpose - Activate/deactivate the bargraph zoom - Analog display - Zero function & Bargraph zoom...
  • Page 91 C 100 Factory configuration of the leak detector parameters Parameters The following list indicates the factory configuration of the leak detector parameters. configuration When the leak detector is switched off, all set parameters are memorized and values are kept for the next start-up. We advice you to note in the “Customer modification“...
  • Page 92 C 100 Factory configuration of the leak detector parameters Configuration Parameters Customer Factory modification Memo function Display timer C 550 Display timer value 00:10 Bargraph zoom C 510 Cycle end Roughing Operator timer Roughing timer C 530 value Measure timer 00:10 value 00:10...
  • Page 93 C 110 Operating principle of the control panel General Operator interface A 500 If a key (sensing switch) is depressed when its function is not available or not authorized, a brief audio signal is emitted. Graphic interface If your control panel is equipped with a graphic interface, please refer option to the sheet C 440 which completed this sheet.
  • Page 94 C 110 Operating principle of the control panel Parameter function keys Control panel with graphic interface Standard control panel (option/accessory) • To access to the parameter to be changed, there are • No function keys : to access to the up to 4 function keys available on the alphanumeric parameter to be changed, press on the parameter value.
  • Page 95 C 110 Operating principle of the control panel Description of Next menu or next step of a function, access keys Next PARAMETER DIGIT, NEXT WARNING/ERROR message display on the LCD when an error is detected. Resets original parameter value (before a new RESET parameter value is validated) and deactivates the parameter key.
  • Page 96 C 120 Setting and maintenance part presentation of the control panel The control panel can be divided into two different sections. • The section located on the right of the control panel is dedicated to the user. • The section located on the left of the control panel dedicated to the setting and maintenance (adjustments, functions, menu access, etc.).
  • Page 97 C 120 Setting and maintenance part presentation of the control panel In order to find out what is the current interface level, follow the Which is your user interface sequence described below: level? One of the 4 next screens appears ò...
  • Page 99 Parameters setting and application depending on level and display of the user interface User Interface Detector ASM 142 ASM 142 D Level required for setting ASM Graph D+ parameters ASM 122 D ASM 182 ASM 192 T ASM 192 T2...
  • Page 100 C 130 Access to level - Password A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active...
  • Page 101 C 140 Summary of screens value/function adjustable Stand-by READY FOR CYCLE READY FOR CYCLE C 500 C 500 INLET VENT: INLET VENT: HELIUM : 1.5-09 No access with level 1 a rting-up PLEASE WAIT PLEASE WAIT ALCATEL ASM XXX Storage days : UNIT : mbar.l/s Delay (min:s):...
  • Page 102 C 140 Summary of screens value/function adjustable Other menu Level 1 READY FOR CYCLE INLET VENT: Level 2 TEST MODE: normal VACUUM COR. Level 3 C 210 C 500 C 304 Level 4 C 210 TEST MODE: normal INLET VENT : automatic F2 =>...
  • Page 103 C 140 Summary of screens value/function adjustable Set point menu Level 1 READY FOR CYCLE INLET VENT: Level 2 SPECTROMETER FILAMENT#1 TRIODE PRESSURE : 1 MARGIN 100% Level 3 SPECTROMETER FILAMENT#1 E 400 TRIODE PRESSURE : 1 MARGIN 100% Level 4 SPECTROMETER E 400 FILAMENT#1...
  • Page 104 C 140 Summary of screens value/function adjustable Spectro menu Level 1 READY FOR CYCLE INLET VENT: Level 2 AUDIO: DIGITAL VOICE : VACUUM ALARM REJECT POINT:1.0E+00 Level 3 C 520 AUDIO: DIGITAL VOICE : VACUUM ALARM C 211 REJECT POINT:1.0E+00 Level 4 C 520 AUDIO:...
  • Page 105 ASM 182 T/192 T/192 T2/142 ASM 182 TD+/192 TD+/192 T2D+/122 D/142 D/Graph D+ Level 4 All leak detectors DETECTOR DETECTOR ASM 142/182 T/192 T FILAMENT#1 FILAMENT#1 HIGH. VAC PUMP : 27Krpm HIGH. VAC PUMP : 27Krpm ASM 122 D/142 D/182 TD+/192 TD+...
  • Page 107 - 10 days < inactivity period ≤ 23 days + 3 min. - inactivity period > 23 days + 10 min - inactivity period ≤ 10 days + 10 s maxi (ASM 142, 142 D, Graph D +, 122 D). Technical characteristics A 800/801 •...
  • Page 108 C 200 Starting up / Switching off the leak detector Starting up of the leak When the pumps have reached their nominal speed, the unit auto- calibrates: different screens will show. detector (continued) CAL IN PROGRESS ELECTR.ZERO ADJUST. When calibration is completed, READY FOR CYCLE the unit is ready to start a cycle.
  • Page 109 C 200 Starting up / Switching off the leak detector Recommended To protect the internal vacuum components of the leak detector against dust or any kind of contamination, it is recommended to keep its inlet procedure blanked-off and under vacuum. Please proceed as follows before stopping the leak detector: Place the blank-off flange or close the test chamber.
  • Page 110 C 210 How to use the leak detector: 2 methods A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140...
  • Page 112 ASM 192 T2D+ Inlet pressure < 10 mbar Inlet pressure < 5x10 mbar ---- ASM 142 ASM 142 D Inlet pressure < 10 mbar Inlet pressure < 5x10 mbar ---- ASM Graph D+ Inlet pressure < 20 mbar Inlet pressure < 2 mbar Inlet pressure <...
  • Page 113 C 211 Operation of the leak detector Hard vacuum test Make sure that parts can withstand the difference in internal / external pressure to which they are submitted. CAUTION Starting a test cycle Connect the part or the READY FOR CYCLE installation to be tested to the INLET VENT: inlet port of the leak detector...
  • Page 114 C 211 Operation of the leak detector Leak value display • On the remote control: Digital display Analog display When the bargraph zoom is ON, the leak value display is different. It shows 2 decades of signal as compare to the entire leak range when the bargraph zoom is off.
  • Page 115 C 211 Operation of the leak detector Sniffing test Starting a sniffing test While the leak detector is in READY FOR CYCLE stand-by mode, connect the sniffer INLET: ... probe (accessory to be purchased separately A 700) to the sniffer port STDBY of the leak detector.
  • Page 116 C 211 Operation of the leak detector Purpose of the sniffer probe When the helium signal is lower than the set «sniffer probe clogged» reject point, an information will be actived. clogged reject point Adjustment C 110 Adjust Note: Adjustment process is different depending on user interface level of the operator: vacuum/sniffing For operator with user interface level...
  • Page 117 C 301 Basic internal calibration of the leak detector C 301 Basic internal calibration of the leak detector C 302 Advanced internal calibration of the leak detector C 303 External calibration of the leak detector Correction factor C 304 Calibrated leak values programming C 305 C 306 Adaptator for calibrated leak...
  • Page 118 C 300 Calibration of the leak detector Purpose of the Check that the leak detector is correctly adjusted to detect the carrier gas selected and to display a correct leak value. internal calibration To calibrate the leak detector, a calibrated leak is used as a reference: the leak detector is equipped with an internal helium calibrated leak with reservoir and temperature compensation sensor.
  • Page 120 C 301 Basic internal calibration of the leak detector Internal The internal calibration can be: • fully automatic: calibration with the The internal calibration is automaticaly activated during the start-up internal He calibrated process of the leak detector. It does not require any operator action. leak The initial calibration during the start-up sequence allows the unit to be immediately operationnal.
  • Page 121 C 301 Basic internal calibration of the leak detector On request internal READY FOR CYCLE calibration procedure STDBY Then, the procedure is the same as for the automatic internal calibration. On request calibration C 302 checking Internal calibration It is semi-automatic because the operator must connect a calibrated leak to the inlet port of the detector.
  • Page 122 C 301 Basic internal calibration of the leak detector Start the Place the external calibrated calibration leak on the test port. Start the calibration. Calibration These 2 screens appear alternately. preparation PLEASE,OPEN He LEAK LEAK VALUE: 1.0E-07 EXT θ (°C/°F):20/68 OK ->...
  • Page 123 C 301 Basic internal calibration of the leak detector End of the Close the valve of the calibrated leak (if there is one). process These 2 screens appear alternately. PLEASE,CLOSE He LEAK OK -> press NEXT ON TEST PORT! OK -> press NEXT Validate the operation.
  • Page 125 C 302 Advanced internal calibration of the leak detector A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active...
  • Page 126 C 302 Advanced internal calibration of the leak detector Checking function Internal calibration activated (on), checking function performs a calibration checking depending on set parameters. The calibration checking is performed with the internal calibrated leak of the leak detector (position parameter = internal). C 305 On request calibration At any time, the operator could perform a calibration checking with...
  • Page 127 C 302 Advanced internal calibration of the leak detector Checking function with an It is possible to perform a calibration checking with an external calibrated leak (position parameter = external). But it is not automatic external calibrated leak and in the case, the leak detector performs a complete calibration (not only a comparison like with the internal calibrated leak).
  • Page 128 C 303 External calibration of the leak detector A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active depending on...
  • Page 130 C 303 External calibration of the leak detector External An external calibrated leak (defined in accordance to your own requirements) is required for the external calibration procedure. calibrated leak ccessories A 700 Recalibration It is recommended to have each calibrated leak recalibrated at regular intervals to validate its value.
  • Page 131 C 303 External calibration of the leak detector Sniffing mode Hard vacuum mode Target value (*) adjustment manually Adjustment automatically C C 304 (*) The target value is the desired value to be displayed on the digital display at the end of the calibration.. The target value can be memorized following 2 methods: •...
  • Page 132 C 303 External calibration of the leak detector Target value determination • In hard vacuum test mode, l possible case: - The target value is the value of an external calibrated leak connected to the installation to test or at the inlet port of the leak detector. —>...
  • Page 133 C 304 Correction factor A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active Complete displays list with access depending on authorization...
  • Page 134 C 304 Correction factor Procedure with user level VACUUM COR Adjustment selection C 110 SNIF COR Adjustment VACUUM Adjustment adjustment Adjustment SNIF COR General notes • During the external calibration process: (in vacuum or basic digital display x VACUUM/SNIF COR = target value Basic digital display is the helium signal basic display without sniffing test mode) correction ratio (as if COR indicator is OFF or VACUUM/SNIF COR...
  • Page 135 C 305 Calibrated leak values programming A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active Complete displays list with access...
  • Page 136 C 305 Calibrated leak values programming Programming the This operation can be made with the data written on the calibrated leak identification label or the calibration certificate delivered with it. calibrated leak Example of identification label: parameters HELIUM CALIBRATED LEAK Helium leak rate : 1.0x10-8 mbar.l/s at 20 °C Date of calibration : 10 Dec 2001 % loss per year : 2 %...
  • Page 137 C 306 Adaptor for calibrated leak in sniffing mode An adaptor DN 16 or DN 25 for calibrated leak has been designed for the calibration of the detector with an external calibrated leak. Accessories A 700 How to use the Adaptor Sniffer probe adaptor ?
  • Page 138 C 400 Remote control The remote control is an accessory, but it could be also an option depending on the helium leak detector model. The remote control is equipped with a magnet allowing the operator to place it on a metallic surface. The operator can read the helium signal and has access to control keys such as cycle command autocalibration and auto-zero.
  • Page 139 C 400 Remote control Remote control In order to use the remote control with control panel with graphic connecting interface, it is necessary to connect the remote control before starting up the detector. Location and connecting B 210 Remote control choice 3 different units could be selected in the leak detector but only one unit is available on the remote control.
  • Page 141 C 400 Remote control Use and display (ctd) Zero function In order to start zero function, operator can use either the ZERO control key on the control panel or remote control. Display Two indicators are ON when the zero function is activated: •...
  • Page 142 C 410 Headphone and loudspeaker The operator can connect a headphone or an external loudspeaker to the detector. The detector must be equipped with the RS 232 option Connecting B 210 Level adjustment The audio levels for the headphone or the external loudspeaker are the same as for the audio alarm and digital voice functions.
  • Page 143 C 410 Headphone and loudspeaker Configuration The operator can deactivate or not the internal loudspeaker when he uses a headphone. In the same way, he can deactivate or not the internal loudspeaker when he uses an external loudspeaker. The functions are selected on the I/O interface board. •...
  • Page 145 C 410 Headphone and loudspeaker Strap on Sub D P0307 board ST3/ST2 9 pins (printer plug) • • ST3 No plug connected • • ST2 Internal loudspeaker active • • ST3 • • ST2 • • ST3 Internal loudspeaker active + headphone connected •...
  • Page 146 C 430 3 masses option Purpose Leak detection is used to detect micro-openings, porosities, etc. in test parts. The detection of these passages involves the use of a light gas, which is capable of infiltrating the smallest passages quickly. The standard gas used is the Helium 4 but the operator has the possibility with the 3 masses option to use another gases: Hydrogen or Helium 3.
  • Page 147 C 440 Control panel with graphic interface mbar.l/s Pa.m LEAK RAE Torr.l/s SDBY EVAC ES SET POINTS SPECTRO MAINTENANCE OTHER AUTO CAL SNIFFER ZERO CYCLE The control panel with graphic interface is equipped with a color touch. In addition to standard panel function, it shows different graphics.
  • Page 148 C 440 Control panel with graphic interface Control panel interface mbar.l/s Pa.m LEAK RAE Torr.l/s SDBY EVAC ES SET POINTS SPECTRO MAINTENANCE OTHER AUTO CAL SNIFFER ZERO CYCLE Inlet port pressure analog display Control and menu selection indicators (ON when activated) Auto-calibration START/ABORT control key Sniffing mode ON/OFF control key Auto-zero ON/OFF control key...
  • Page 149 C 440 Control panel with graphic interface Change of interface “Basic” mode “Advanced” mode Standard interface Standard interface Graphic interface: dynamic graph Graphic interface: dynamic graph Animated synoptic raphic interface: memorised graph Notes: • Any action on one of the following keys switches the display back to standard.
  • Page 150 C 440 Control panel with graphic interface Operating principle of Please refer to the operating principle of the standard control panel. the standard interface C 110 Operating principle of The graphic interface offers 2 operating (“basic“ and “advanced“) modes. the graphic interface Fonction “Basic”...
  • Page 151 C 440 Control panel with graphic interface Selection of the graphic interface use mode When we switch on the leak detector, the starting screen displays the At the leak detector start up selected mode. Graphic interface software version The operator has 6 seconds to change it with a simple press on the key ADVANCED or BASIC In order to return to the starting screen, press the following keys at the...
  • Page 152 C 440 Control panel with graphic interface Graphic interface description Helium signal scale Reject threshold (black curve) Time scale Helium signal (red curve) Inlet pressure scale Selection keys: see details below Inlet pressure (blue curve) Access to the memorized graph display Selection keys Access to the dynamic graph display Start recording a graph...
  • Page 153 C 440 Control panel with graphic interface A simple press on the dynamic graph allows access to the setting Graphic interface menu. setting Menus description “Advanced“ mode “Basic“ mode Selected parameter modification Graph type selection : vertical or horizontal - Time precision required >horizontal - Measure precision and speed required >vertical - If we switch from a vertical graph to a horizontal graph, or vice-versa, all the dynamic graph points will be erased.
  • Page 154 C 440 Control panel with graphic interface Mode “Basic“ Mode “Advanced“ • Curves to show/recorder selection with a simple press on the square: inlet pressure (PRESSURE), helium signal (HELIUM) and reject threshold (REJECT POINT). - The reject threshold and the unit of measurements in this menu can also be adjusted in the SET POINTS and OTHER menus.
  • Page 155 C 440 Control panel with graphic interface Memorized graph Dynamic graph on the screen Start Recording The recording time is displayed at the bottom left of the screen. The red key is displayed as soon as a recording is in process. Notes: •...
  • Page 156 C 440 Control panel with graphic interface Display Reach the memorized graph by tapping on the key. Note: • You can go to the memorized graph as soon as you have recorded at least 2 points. If no recording has been done, the following message displays: NO RECORDED POINTS.
  • Page 157 C 440 Control panel with graphic interface • You can enlarge as many times as you want until the displayed period is equal to the sampling time set (until 2 points visible on the graph). • You can only enlarge the complete decades: you can not enlarge inside a decade.
  • Page 158 - Not included in the "control panel with graphic interface" accessory. • A specific software “ASM Downloader“ should be set in your PC download it: - either on our internet Address: www.adixen.com/Ressources/ools - or from the sheet G 800. • PC configuration: - PC 300 MHz, 128 Mb RAM, 50 Mb hard drive, Graphic card 800 x 600 x 256 colors.
  • Page 159 C 440 Control panel with graphic interface On the control panel, start the saving Procedure Connect the cable Don’t try to execute the software as long as this screen is not displayed. On the PC, execute the specific software Screen Copy Record File Help Separation message...
  • Page 160 C 440 Control panel with graphic interface Please refer to the “Change of interface” paragraph to reach it. Animated synoptic Synoptic reading Etat du détecteur interactive components Valve closed Inactive canalization Valve opened Active canalization: gas flow When you press on the interactive components, you have a section of the component or its operating principle.
  • Page 161 C 450 Long distance sniffer probe and Helium spray gun Please refer to the specific sheets for the instruction: Long distance sniffer probe Helium spray gun G 500 G 400 / G 410...
  • Page 162 C 500 Inlet vent A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active Complete displays list with access depending on authorization...
  • Page 163 C 500 Inlet vent Air vent Stand-by screen Opening / Closing Adjustment C 110 The inlet vent status indicated in READY FOR CYCLE the stand-by screen gives always INLET VENT: the inlet vent valve status on the stand-by • On => valve opened •...
  • Page 164 C 510 Bargraph zoom A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active Complete displays list with access depending on authorization...
  • Page 165 C 510 Bargraph zoom Analog display When a bargraph zoom is activated, use the helium signal zero scale: a blinking led indicates the reject point. Remote control & control panel blinking led = reject point ZERO (1 + 1) decades 1 decade Control panel INLET...
  • Page 167 C 510 Bargraph zoom A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active Complete displays list with access depending on authorization...
  • Page 168 C 540 Zero function A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active Complete displays list with access depending on authorization...
  • Page 169 C 540 Zero function A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active Complete displays list with access depending on authorization...
  • Page 170 C 540 Zero function Deactivate the zero function => Activation/Deactivation of the background Adjustment C 110 operator Adjustment trigger automatic Adjustment value The trigger parameter corresponds to the value at which the zero function is selected. It could be a timer or set point. ( = press if activation = operator) The autozero will start:...
  • Page 171 (*) Note: The1/100 reject point value or 1/100 leak value displayed is limited to the low limit of the measurment range in the selected test mode. Example: ASM 142 in Normal test mode The 1/100 reject point value or Test mode mbar.l/s...
  • Page 172 C 540 Zero function A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active Complete displays list with access depending on authorization...
  • Page 173 C 570 Date - Time - Language - Unit A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active...
  • Page 174 C 560 Helium pollution prevention A help for control panel utilization/access. Operating principle of the control panel C 110 Access to level - Password C 130 Setting and maintenance part presentation of the control panel Summary of screens C 120 C 140 Access to parameters and parameters active Complete displays list with access...
  • Page 175 C 580 Fault / information indicator and display Fault and At any time, the leak detector can display on the LCD clear Information or Fault messages based on the analysis of the leak information detector status. There are 3 basic types of faults: minor fault, major fault and critical failure.
  • Page 176 C 580 Fault / information indicator and display Faults (cont.) ASM 142 S and ASM 102 S special case: • If after the start, the background is lower than the sniffer probe clogged point: - The “AL” message appears permanently on the...
  • Page 177 C 580 Fault / information indicator and display Information 2 information types: user and service information. • Warning: - no indicator on the digital display - on the LCD, a “i” flashing at the right end of the 1 line..
  • Page 178 C 580 Fault / information indicator and display List of messages For all messages, note their contents in order to identify the origin of the message and take the corresponding corrective action if necessary. General troubleshooting guide D 300 The RS 232 codes of these messages are described in the specific RS 232 user manual.
  • Page 179 C 580 Fault / information indicator and display Error message • • • • • • • • • • • • • • autocal failure • • • • • • • • • • • • • • temperature too low •...
  • Page 180 C 580 Fault / information indicator and display Error message • • dynamic cal failure • • bad RAM integrity • • • • • • • • • • • • • • fil1-collector short • • • • •...
  • Page 181 Maintenance - Troubleshooting ASM 142 - ASM 142 D ASM GRAPH - ASM GRAPH D ASM GRAPH D+ User’s Manual Detailed contents Preliminary Throughout this User’s Manual, you could find this type of message remarks “Summary of screen C 140”: it refers to a specific chapter of the User’s Manual.
  • Page 182 D 100 Table of preventive maintenance intervals Frequency* Maintenance operations to be performed Clean filters (inlet filters, air inlet 1000 h • • • • • • • filter) Change the rotary vane pump oil. 2000 h • • • • • •...
  • Page 183 D 100 Table of preventive maintenance intervals Frequency* Maintenance operations to be performed Replacement of membranes and 10000 h • replacement of valves. Primary pump maintenance/ replacement of membranes and • valves. 12000 h Regrease the molecular pump. • • •...
  • Page 184 - The periodicity of maintenance (cycles). Adjustment of the All models ASM 142 / 182 T / 192 T / 1002 counters ASM 122 D / 142 D / Graph D+ / 182 TD+ / 192 TD+ ASM 192 T2...
  • Page 185 D 300 General troubleshooting guide Remote control Helium signal or inlet pressure analog display abnormally lit Remote Control keys inactive Background High helium background signal High helium background signal (in stand-by mode) High helium background signal (in hard vacuum test mode) Calibration autocal.
  • Page 186 D 300 General troubleshooting guide Message autocal. required Manual calibration New fil #1 / #2 required Filament request off Maintenance required Control panel « ! « or « i « appears at the end of line 1 on the LCD No display appears on the control panel Helium signal or inlet pressure analog display abnormally lit Helium signal digital display flashing...
  • Page 187 D 300 General troubleshooting guide Inlet pressure No test chamber opening at the cycle end Mode: asm No test chamber opening at the cycle end Mode: pass/fail No inlet pressure drop at start of a cycle He signal High helium background signal (in stand-by mode) High helium background signal (in hard vacuum test mode) Emission failure Fil 1/Fil 2 required...
  • Page 188 D 300 General troubleshooting guide Hard vacuum test Temperature too low/ high...
  • Page 189 D 300 / D 400 General troubleshooting guide / Symptoms description General troubleshooting guide ( D 300) and Symptoms description ( D 400) are available for consultation from an INTERACTIVE application specifically designed for the technical documentation. To access to the interactive application Click on the button from the T.R.M.
  • Page 190 D 400 Symptoms description ORIGIN / DIAGNOSTIC SYMPTOM REMEDY CONFIRMATION Number of cycles before maintenance Refer to the table of preventive Maintenance required D 100 obsolete maintenance intervals Reset the counter D 200 An autocalibration is required Start an autocalibration autocal.
  • Page 191 D 400 Symptoms description ORIGIN / DIAGNOSTIC SYMPTOM REMEDY CONFIRMATION Vent valve coil – Check valve VA1 Change valve VA1 if faulty: No inlet vent (inlet vent ON connections and coil status - Minisol/bacosol requested) E 530/E - VAT: change valve if faulty Change supervisor board P0302 Exchange P0302 E 230...
  • Page 192 D 400 Symptoms description ORIGIN / DIAGNOSTIC SYMPTOM REMEDY CONFIRMATION Secure proper connection of the Wrong connection between remote Helium signal or inlet pressure control and control panel remote control, stop leak detector analog display abnormally lit and start again Remote control disconnected (no LED Secure proper connection of the Remote Control keys inactive...
  • Page 193 D 400 Symptoms description ORIGIN / DIAGNOSTIC SYMPTOM REMEDY CONFIRMATION Autocal. failure: peak adjust error Peak fault: internal calibrated leak Check that the calibration E 400 parameters parameters are correct Incorrect filament alignment Check and adjust filament position Peak fault: analyzer cell incorrect Check the analyzer cell E 530 assembly...
  • Page 194 D 400 Symptoms description ORIGIN / DIAGNOSTIC SYMPTOM REMEDY CONFIRMATION Check the sensor connection to the Sensor disconnected: sensor light off No test cycle start at the test test chamber and the board chamber closing Ambient air helium contamination Clean ambient air High helium background signal (background OK when leak detector placed in another room...
  • Page 195 D 400 Symptoms description ORIGIN / DIAGNOSTIC SYMPTOM REMEDY CONFIRMATION Check filament status in SPECTRO Filament OFF requested No cell pressure display menu Short circuit on triode electrode Eliminate the short circuit in the cell...
  • Page 196 ASM 142/ASM 142 S - Access to the internal components - Access level 1 - Access level 2 E 111 ASM 142 D - ASM Graph D+ - Access to the internal components - Access level 1 - Access level 2 - Access level 3...
  • Page 197 Maintenance sheets ASM 142 - ASM 142 D ASM GRAPH - ASM GRAPH D ASM GRAPH D+ User’s Manual Detailed contents E 560 Replacement of the internal calibrated leak - Purpose of the calibrated internal leak - Frequency of internal leak “recalibration“...
  • Page 198 E 100 Maintenance operations instruction Safety instructions B 100 The products are free of leaks when shipped from the factory, for normal operating conditions. The user is responsible for maintaining the level of tightness. Working conditions During disassembly and reassembly operations on vacuum lines, to avoid gettering due to dust or finger prints, you are advised to work: - in a clean room, - on lent free paper,...
  • Page 199 E 110 Access to the internal components ASM 142 / ASM 142 S Access level 1 Switch off the machine by setting the main switch to «0» and Removable cover disconnecting the main power. Remove the inlet port clamp. Unfasten the 4 securing screws and their washers using a 5 mm Allen key.
  • Page 200 E 110 Access to the internal components ASM 142 / ASM 142 S Access level 1 (continued) Access to the internal Disconnect the calibrated leak temperature sensor. Tighten the calibrated leak clips between two fingers and pull the calibrated leak...
  • Page 201 E 110 Access to the internal components ASM 142 / ASM 142 S Access level 2 (continued) Molecular pump connector Disassemble the main block Remove the DN 25 pumping pipe connection (continued) Remove the 5 attachment screws:...
  • Page 202 E 110 Access to the internal components ASM 142 / ASM 142 S Access level (continued) Disassemble the main block Disassemble the main block: (continued) ASM 142 Main block ASM 142 S Main block with the internal calibrated leak option...
  • Page 203 E 111 Access to the internal components ASM 142 D - ASM Graph D+ Access level 1 Cart handle removing Remove the cart handle before removing the detector cover. (only ASM Graph D+) - Unscrew the handle fastening screw - Free the handle.
  • Page 204 E 111 Access to the internal components ASM 142 D - ASM Graph D+ Access level 1 (ctd) Put the cover near the detector. Removable cover (ctd) Open the «clip» for ribbon cable. If necessary, disconnect the 20 points connector.
  • Page 205 E 111 Access to the internal components ASM 142 D - ASM Graph D+ Access level 2 (ctd) Remove all the connections:  2 connections for analyzer cell Disassemble the main block 2 quick connectors (for valves) Molecular pump connector...
  • Page 206 E 111 Access to the internal components ASM 142 D - ASM Graph D+ Access level 2 (ctd) Disassemble the main block Remove the 5 attachment screws: (continued)  Disassemble the main block:  ASM 142 D Main block...
  • Page 207 E 111 Access to the internal components ASM 142 D - ASM Graph D+ Access level 3 To be applied after access level 2 is completed. ACP secondary pump For access to the ACP 15 secondary pump, it is necessary to remove (Only ASM Graph D+) the leak detector from the cart to access to the secondary pump.
  • Page 208 E 120 Sending of a leak detector for reparation to a service center Safety questionnaire All material which is send to a service center needs to be included with the safety questionnaire (full). This safety questionnaire can be found in the appendix ( G 600).
  • Page 209 E 400 Basic maintenance of the analyzer cell The frequencies of preventive maintenance tasks are listed in section D 100. Components F 500 Safety instructions B 100 Special Disconnect the detector from the main power. precautions The analyzer cell is very sensitive to any form of CAUTION contamination, particularly to dust and electrostatic discharge.
  • Page 210 E 400 Basic maintenance of the analyzer cell Replacement of the filaments and the electron collector Disconnect the spectro electrically (2 connectors). Cell disassembly Unfasten the 6 securing screws and their washers using a 5 mm Allen key. To extract the flange from the body use 1 security screw and screw it in the hole with internal screw turgad (see picture).
  • Page 211 E 400 Basic maintenance of the analyzer cell Disassemble the For each filament: Remove the attachment screw filaments and unfasten the 2 connection screws. Attachment screw Connection screws Disassemble Remove the attachment screw. the electron collector Attachment screw Filament 2 Filament 1 Electron collector Filaments...
  • Page 212 E 400 Basic maintenance of the analyzer cell Replace Fit the electron collector on the ion emitter by inserting the screw the electron collector without tightening it completely. and the filaments Fit two new filaments (do not fasten the connections). Attachment hole The good condition and correct setting of these components...
  • Page 213 E 400 Basic maintenance of the analyzer cell Tighten all Make sure that all the connection screws are facing inwards and are not in contact with each other. the connection screws INCORRECT CORRECT Screws facing Screws outwards: risks of facing contact with cell inwards body...
  • Page 214 E 400 Basic maintenance of the analyzer cell In case the analyzer cell is equipped with the optional metal seal: Prepare the new special metal seal according to the figure below or using the seal former, F 110 The ends of the metal seal must only cross once (no twist). Check that the ends cross near one of the six screws holes, one end on either side of the hole.
  • Page 215 E 400 Basic maintenance of the analyzer cell Restart and check Connect again the 2 plugs to the analyzer cell. Start the leak detector. proper operation of Initial filament start and auto-calibration may fail due to exposure the analyzer cell of the inside of the analyzer cell to atmospheric pressure during the maintenance process.
  • Page 216 E 400 Basic maintenance of the analyzer cell Symptoms and Remedy probable cause Filament does not light Gross leak Check the torque of the screws of the analyzer cell, sealing surface (spray helium to check it) and elastomer seal status.Change it if necessary.
  • Page 217 E 530 Valves installation and maintenance •9 = the valve mark Valves identification engraved on the vacuum block. Example: Operating = gravé •9 principle ref A 200 Function Type of valves Bacosol •9 •6 •6 •4 •4 •4 •4 •4 •4 •5 Air inlet Electromagnetic Roughing...
  • Page 218 E 530 Valves installation and maintenance Vacuum activated These valves are operated with an electromagnetic control valve, and with a vacuum source. valves (depression The maintenance is the cleaning operations or the exchange valves) of the valve. Electromagnetic control valve Removable assembly VAT membrane...
  • Page 219 E 530 Valves installation and maintenance Minisol and Bacosol valves Periodicity D 100 Necessary materials Denatured alcohol (non recycled) Paper (clean room compatible) Gasket extractor Glue (Loctite 542 type) Flat screwdriver 2 x 40 Phillips screwdriver N° 1 For these kinds of valves, neither seal kit is available. “Bacosol“...
  • Page 220 E 530 Valves installation and maintenance Precautions Whenever handling valves, take the necessary precautions not to pollute the vacuum circuit and, to keep the valve and valve seat free of particles which create leaks. The valve, particularly the sealing surfaces, should only be handled with clean, lint-free gloves.
  • Page 221 E 530 Valves installation and maintenance Reassembly For a Bacosol valve: Screw tightening torque Tighten the 4 screws diagonally.  Tightening torque is 1.5 Nm. For a Minisol valve Tighten the 2 screws.  Tightening torque is 0.6 Nm. To avoid deforming the electrovalve Assembly of Minisol valves shaft during sizing/tightening of with valve block...
  • Page 222 E 530 Valves installation and maintenance Test after installation After the valve installation, we recommend to perform a helium leak test to check the vacuum tightness. Take care with seal permeability. Do not expose the seals to helium for an extended time. CAUTION...
  • Page 223 E 560 Replacement of the internal calibrated leak The frequency of preventive maintenance is listed in D 100. Components: Internal calibrated leak ..... . . P/N F 500 Heat sensor Purpose of the...
  • Page 224 E 560 Replacement of the internal calibrated leak Installation of After recalibration, your «recalibrated» leak is returned to you with: - its new value, a new internal - a calibration certificate. calibrated leak To install the calibrated internal leak (new or recalibrated): Switch off the detector and unplug it from the main power.
  • Page 225 E 600 Remote control Replacement of the The operator can without difficulty exchange the remote control. remote control The remote control delivered includes the remote control cable. Part number A 700 Remote control 2 parts of the remote control can be defective: defective •...
  • Page 226 E 610 Long distance sniffer probe and Helium spray gun Please refer to the specific sheets for the instruction: Long distance sniffer probe Helium spray gun G 500 G 400 / G 410...
  • Page 227 E 710 AMD1 Diaphragm pump maintenance Read attentively the safety instructions outlined in sheet (User’s Manual of diaphragm pumps). The tools and maintenance components required are outlined in chapter F10 (User’s Manual of diaphragm pumps). Never use vacuum grease (the grease can react with gases and explode on contact with oxygen), or a not soft lintfree fabric (with lint can disturb the working of the valves).
  • Page 228 E 710 AMD1 Diaphragm pump maintenance Connector disassembly While holding the banjo fitting use the l6 mm flat wrench, unfasten and release the upper connector using the l4 mm flat wrench. Perform the same procedure for the lower connector. Check valve Unscrew and remove the 6 CHc M 5-20 casing cover screws.
  • Page 229 E 710 AMD1 Diaphragm pump maintenance Diaphragm Insert the new diaphragm between the attachment disk and the disk support. reassembly Take care to position the tight side of the diaphragm on the attachment disk side. Lift two opposite sides of the diaphragm so as to insert the attachment disk/diaphragm/support disk in the diaphragm wrench.
  • Page 230 E 710 AMD1 Diaphragm pump maintenance Check valve Position the new adjusting valve in the head covers. reassembly (ctd) Take care to observe their position (see photo). Position the casing cover on the casing, shaking it slightly to ensure that the head covers are positioned correctly. Fasten the six CHc M5 - 20 screws in contact diagonally and then tighten: the maximum torque to be applied is 6 Nm.
  • Page 231 E 730 Starting of the molecular and turbomolecular pumps Restarting after stop Please wait 5 s between stop and restart, in order to be sure that the synchronism information is given to the leak detector and the display does not lock at 99 %. (It only concerns the detectors equipped with the P0326 converter board) If you have this problem, stop the leak detector and wait 5 s before starting again (concern only leak detectors equipped with the P0326...
  • Page 232 E 740 Greasing molecular and turbomolecular pumps This technical sheet is for this differents pumps: ATH 164 ATP 100 TMP 5154 MDP 5011 MDP 5006 HDS AMP 007i The frequency of preventive maintenance is listed D 100 Components: Grease syringe F 600 Disassemble the pump It is necessary to disassemble the TMP 5154 and MDP 5006 HDS...
  • Page 233 E 740 Greasing molecular and turbomolecular pumps Using the grease The grease syringe is equipped with a black clip (A) and a red syringe clip (B). These clips are used as stops to control the amount of grease injected into the bearing. Greasing the front Push the grease syringe in through the screw hole (1)
  • Page 234 E 740 Greasing molecular and turbomolecular pumps «Running in» On the P0326/P0365 converter boards: After relubricating the pump, the grease must be distributed in the the pump after bearings (“Running in”). relubrication This is performed by limiting the speed of the pump for a short period. For this, on the P0326/P0365 converter boards, set the running in switches;...
  • Page 235 E 740 Greasing molecular and turbomolecular pumps After relubricating, the P0326 board could not allow you to success the first or second leak detector starting. Why ? When you use a grease syringe, there is a grease accumulation on one point of the ball bearing, and so a small hard point, which will disappear progressively during the grease repartition.
  • Page 236 E 740 Greasing molecular and turbomolecular pumps Bearing opposite Introduce the syringe equipped with its needle into the bearing and remove the red jumper. the pumping cell Always position the syringe needle between two balls of the bearing so as not to damage the bearing. Distribute the dose of grease in 2 diametrically opposed points, until the syringe plunger comes to a stop against the black jumper.
  • Page 237 The Alcatel pumps are tested with ALCATEL 200 oil. Their specifications are guaranteed only when this recommended lubricant is used. Add oil Open the cover (ASM 142). Remove the cover (ASM 142 S). Remove the draining plugs. ASM 142 S ASM 142...
  • Page 238 Start the rotary vane pump (start the HLD) during a short period; this for drain more rapidly. When the oil has drained, stop the pump. ASM 142 S Disconnect the waste pipe. Unscrew the filler plug. Fill with fresh oil using a funnel.
  • Page 239 E 750 Primary pump maintenance Remove and change If the cartridge is saturated: the oil mist eliminator Remove the clamping ring and the exhaust plastic pipe. Remove the tightening screw M5. Remove and change the oil mist eliminator and seal. 1 Exhaust plastic tube 3 Oil mist eliminator and seal...
  • Page 240 F 600 ASM 142 - Pumping F 600 ASM 142 D - Pumping F 700 Valves F 800 ASM 142 - Pipes - Connections - Seals F 800 ASM 142 D - Pipes - Connections - Seals F 900 Cover...
  • Page 241 Components ASM 142 - ASM 142 D ASM GRAPH - ASM GRAPH D ASM GRAPH D+ User’s Manual Detailed contents F 1000 Options and accessories F 1100 Pictures of components...
  • Page 242 F 000 Spare parts - Instructions of use Our products are designed to comply with current EC Replacement of regulations and guarantee optimal operating conditions with parts and use of non maximum safety conditions for the user. genuine parts Any modification of the product made by the user is liable to lead to non-compliance with the regulations, or even to put into doubt the performance of the product and the user’s safety.
  • Page 243 F 001 AVTF Customer Service Offer AVTF Customer Service Offers for the maintenance and the reparation of your leak detector: new spare parts listed in the chapter F, • the reparation of your leak detector or sub-assemblies like analyzer • cell or pumps, standard exchange of certain sub-assemblies, •...
  • Page 244 CLAMP DN50KF 087163 083264 A020 CLAMP DN20/25KF A021 CENTERING RING SS/PER DN16KF 068193 068194 A022 CENTERING RING SS/PER DN40KF 087164 A023 CENTERING RING SS/PER DN50KF * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 245 A034 DETECTOR/TOUCH SCREEN PANEL SERIAL CABLE A461946 A035 DETECTOR PACKAGING - 142 A038 CONVERTER- ACT 200T 101932 A457415-025 A039 CABLE CONVERTER - ACT 200T * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 246 F 100 Tools ASM 142 Descriptio n Qty Remarks 111465 A033 DETECTION MAINTENANCE KIT * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 247 CABLE FOR REMOTE CONTROL 2G, 5 M A458735 110881 B013 CABLE FOR REMOTE CONTROL 2G, 10 M B014 CABLE FOR REMOTE CONTROL 2G, 15 M 110882 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 248 TOUCH SCREEN DISPLAY - 142/182 B017 P0368E1 TOUCH SCREEN PANEL BOARD-142/182 B018 TOUCH SCREEN POWER SUP. BOARD 142/182/310 B019 DETECTOR/TOUCH SCREEN PANEL SERIAL CABLE A461946 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 249 CIRCUIT BREAKER 8 A 230 V - 142 111281 ASM 142 : S/n ≥ 41404 See sheet E 360 C064 HARNESS, CALIBRATED LEAK WIRING C065 FAN - 142/102S/122D/310 A459291 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 250 C027 HARNESS, 34 PTS RS232 WIRING - 142/102S C028 HARNESS, 26 PTS RS232 WIRING - 142/102S C069 HARNESS, 3 PTS RS232 WIRING - 142/102S * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 251 TOUCH SCREEN POWER SUP. BOARD 142/182/310 D042 P0365E1 CONVERTER BOARD Used for P0302-P0193-P0316-P0200 D047 FILAMENT POWER SUPPLY NM - P0302 D051 P0319E1 2G.1 CELL AMPLIF. BOARD * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 252 LEAD WIRE 10 M - 0.8 MM E040 CELL, ANALYZER ; PACKAGING E041 MAGNET 3 MASSES - ANALYSIS CELL E044 CELL, 2G.1; ELECTRODE E045 P0319E1 2G.1 CELL AMPLIF. BOARD * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 253 HARNESS, CALIBRATED LEAK WIRING 795706 E025 GAUGE, PI1 (ALUMINIUM) E026 FILAMENT FOR PI1 GAUGE 057972 103395 E033 FILTER, INLET 076112 E038 SHOCK ABSORBER - C * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 254 TOOL KIT FOR MDP5011/ATS100 N1B602 F044 AMP007I - SERVICE F045 SEALS KIT, PERBUNAN - AMP007I 082691 F054 SHOCK ABSORBER - D F080 TOOL KIT FOR AMP007I * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 255 F 600 Pumping ASM 142 Descriptio n Qty Remarks A459105 F091 OIL MIST ELIMINATOR FLANGE - 142/142S * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 256 VACUUM SILICON GREASE (100 G BOX) G015 VALVE BLOCK, UPPER - 142/142D G016 VALVE BLOCK, LOWER - 142/142D/142S 076112 G029 SHOCK ABSORBER - C G037 FLAT L-BRACKET BLOCK-FRAME A458833 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 257 CLAMP, CHAIN; ALUMINIUM DN20/25KF 068381 072427 H072 MOLD FOR LEAD SEAL 102823 H074 SEAL, ELASTOMER; SPECIAL CELL H094 LEAD WIRE 10 M - 0.8 MM 083478 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 258 CENTERING RING SS/PER DN40KF H092 CENTERING RING SS/PER DN50KF 087164 068189 H093 CENTERING RING SS/PER DN25KF 107646 H097 QUICK FEMALE CONNECTOR D 12 MM RMI09 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 259 CENTERING RING DN16KF 068222 082152 H124 O'RING 5.33 x 113,67 NBR 107641 H125 MALE PURGE FITTING (BHU 22-06 CPC) H132 I/O CONNECTOR STOPPER - 142 A459046 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 260 DETECTOR PACKAGING - 142 I060 COVER, WITHOUT LOGO - 142 A462454 I061 LOGO - 142 A462501 A462502 I062 LOGO - GRAPH I074 SHOCK ABSORBER - D 082691 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 261 J039 SNIFFER CANA.10 S R9 NIPPLE PENCIL SNC2E1T1 SNC2E2T1 J040 SNIFFER CANA.10 S R30 NIPPLE PENCIL SNC2E3T1 J041 SNIFFER CANA.10 S S15 NIPPLE PENCIL * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 262 F 1000 Options and accessories ASM 142 Descriptio n Qty Remarks SNC2E4T1 J042 SNIFFER CANA.10 S S45 NIPPLE PENCIL J076 SNIFFER FILTER STONE 067722 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 263 A458735 J019 CABLE FOR REMOTE CONTROL 2G, 10 M 110881 110882 J020 CABLE FOR REMOTE CONTROL 2G, 15 M J043 HELIUM SPRAY PROBE 109951 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 264 SEAL, INDIUM; DN16KF VAT 106818 J058 CLAMP, CHAIN; ALUMINIUM DN20/25KF 068381 072427 J079 MOLD FOR LEAD SEAL J080 LEAD WIRE 10 M - 0.8 MM 083478 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 265 DETECTOR/TOUCH SCREEN PANEL SERIAL CABLE A461946 J083 P0368E1 TOUCH SCREEN PANEL BOARD-142/182 J084 TOUCH SCREEN DISPLAY - 142/182 J085 TOUCH SCREEN POWER SUP. BOARD 142/182/310 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 266 O'RING 5.33 x 113,67 NBR 082152 105847 J077 20µ PORAL FILTER DIAM.114MM 105848 J078 5µ PORAL FILTER DIAM.114MM J108 HARNESS, 3 PTS RS232 WIRING - 142/102S * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 267 F 1000 Options and accessories ASM 142 Descriptio n Qty Remarks 109871 J109 CART SCREW - 142 J110 STOP FOR CART - 142 A461169 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 TRM DB02 03/2009...
  • Page 268 087163 083264 A020 CLAMP DN20/25KF A021 CENTERING RING SS/PER DN16KF 068193 068194 A022 CENTERING RING SS/PER DN40KF 087164 A023 CENTERING RING SS/PER DN50KF * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 269 DETECTOR/TOUCH SCREEN PANEL SERIAL CABLE A461946 A035 DETECTOR PACKAGING - 142 A038 CONVERTER- ACT 200T 101932 A457415-025 A039 CABLE CONVERTER - ACT 200T * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 270 F 100 Tools ASM 142 D Descriptio n Qty Remarks 111465 A033 DETECTION MAINTENANCE KIT * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 271 CABLE FOR REMOTE CONTROL 2G, 5 M A458735 110881 B013 CABLE FOR REMOTE CONTROL 2G, 10 M B014 CABLE FOR REMOTE CONTROL 2G, 15 M 110882 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 272 TOUCH SCREEN DISPLAY - 142/182 B017 P0368E1 TOUCH SCREEN PANEL BOARD-142/182 B018 TOUCH SCREEN POWER SUP. BOARD 142/182/310 B019 DETECTOR/TOUCH SCREEN PANEL SERIAL CABLE A461946 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 273 CIRCUIT BREAKER 8 A 230 V - 142 111281 ASM 142 D : S/n ≥ 45055 See sheet E 360 C064 HARNESS, CALIBRATED LEAK WIRING C065 FAN - 142/102S/122D/310 A459291 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 274 HARNESS, 34 PTS RS232 WIRING - 142/102S C028 HARNESS, 26 PTS RS232 WIRING - 142/102S C069 HARNESS, 3 PTS RS232 WIRING - 142/102S * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 275 TOUCH SCREEN POWER SUP. BOARD 142/182/310 D042 P0365E1 CONVERTER BOARD Used for P0302-P0193-P0316-P0200 D047 FILAMENT POWER SUPPLY NM - P0302 D051 P0319E1 2G.1 CELL AMPLIF. BOARD * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 276 CELL 2G.1; MET PRESET - 142/182/192/20MD E040 CELL, ANALYZER ; PACKAGING E041 MAGNET 3 MASSES - ANALYSIS CELL E044 CELL, 2G.1; ELECTRODE E045 P0319E1 2G.1 CELL AMPLIF. BOARD * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 277 GAUGE, PI1 (ALUMINIUM) 057972 E026 FILAMENT FOR PI1 GAUGE E033 FILTER, INLET 103395 E037 INJECTION CELL - 142D E038 SHOCK ABSORBER - C 076112 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 278 FILTER, INLET - 122D/102S/142D 090037 F054 SHOCK ABSORBER - D 082691 F055 INJECTION CELL - 142D F080 TOOL KIT FOR AMP007I 109374 F090 NONRETURN VALVE * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 279 G015 VALVE BLOCK, UPPER - 142/142D G016 VALVE BLOCK, LOWER - 142/142D/142S 076112 G029 SHOCK ABSORBER - C G037 FLAT L-BRACKET BLOCK-FRAME A458833 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 280 CLAMP, CHAIN; ALUMINIUM DN20/25KF 068381 072427 H072 MOLD FOR LEAD SEAL 102823 H074 SEAL, ELASTOMER; SPECIAL CELL H094 LEAD WIRE 10 M - 0.8 MM 083478 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 281 H090 CENTERING RING SS/PER DN16KF H091 CENTERING RING SS/PER DN40KF 068194 087164 H092 CENTERING RING SS/PER DN50KF 068189 H093 CENTERING RING SS/PER DN25KF * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 282 090034 H131 TEFLON MEMBRAN - D13 ; Ep 0,16 Orders must be placed for qties multiple of 10 (10,20,30,...) H147 PLASTIC CONNECTOR 109376 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 283 I060 COVER, WITHOUT LOGO - 142 A462454 I063 LOGO - 142D A462515 A462517 I064 LOGO - GRAPHD I074 SHOCK ABSORBER - D 082691 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 284 SNIFFER CANA.10 S R9 NIPPLE PENCIL SNC2E1T1 SNC2E2T1 J040 SNIFFER CANA.10 S R30 NIPPLE PENCIL SNC2E3T1 J041 SNIFFER CANA.10 S S15 NIPPLE PENCIL * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 285 Options and accessories ASM 142 D Descriptio n Qty Remarks SNC2E4T1 J042 SNIFFER CANA.10 S S45 NIPPLE PENCIL J076 SNIFFER FILTER STONE 067722 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 286 J019 CABLE FOR REMOTE CONTROL 2G, 10 M 110881 110882 J020 CABLE FOR REMOTE CONTROL 2G, 15 M J043 HELIUM SPRAY PROBE 109951 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 287 SEAL, INDIUM; DN16KF VAT 106818 J058 CLAMP, CHAIN; ALUMINIUM DN20/25KF 068381 072427 J079 MOLD FOR LEAD SEAL J080 LEAD WIRE 10 M - 0.8 MM 083478 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 288 DETECTOR/TOUCH SCREEN PANEL SERIAL CABLE A461946 J083 P0368E1 TOUCH SCREEN PANEL BOARD-142/182 J084 TOUCH SCREEN DISPLAY - 142/182 J085 TOUCH SCREEN POWER SUP. BOARD 142/182/310 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 289 O'RING 5.33 x 113,67 NBR 082152 105847 J077 20µ PORAL FILTER DIAM.114MM 105848 J078 5µ PORAL FILTER DIAM.114MM J108 HARNESS, 3 PTS RS232 WIRING - 142/102S * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 290 Options and accessories ASM 142 D Descriptio n Qty Remarks 109871 J109 CART SCREW - 142 J110 STOP FOR CART - 142 A461169 * Contact customer services Alcatel Vacuum Technology France - User's Manual ASM 142 D TRM DB02 03/2009...
  • Page 291 F 1100 Pictures of components F 100 Tools « « « « « A001 A002 A003 A004 A005 CHC SCREW M4-80 TORQUE WRENCH (TMP) ADAPTER, INT. CALIBRATED LEAK TOOL KIT FOR AMP007I TOOL KIT FOR MDP50ll/ATSl00 - l42/l22D 110715 110716 303358 «...
  • Page 292 F 1100 Pictures of components 100913 111465 A461946 101932 « A032 A033 A034 A035 A038 CYCLE COMMAND FOOT PEDAL DETECTION MAINTENANCE KIT DETECTOR/TOUCH SCREEN PANEL DETECTOR PACKAGING - l42 CONVERTER- ACT 200T SERIAL CABLE A457415-025 A039 CABLE CONVERTER - ACT 200T F 200 Monitoring and display A459292...
  • Page 293 F 1100 Pictures of components 103566 060851 « « « C023 C024 C026 C006 C016 CABLE, MAIN POWER; 2 M FUSE 5X20 TEMP. 4 A HARNESS, BASIC WIRING - l42 HARNESS, l0 PTS BLOCK - l42 HARNESS, l5 PTS BLOCK - l42 - FRANCE/GERMANY 111280 111281...
  • Page 294 F 1100 Pictures of components F 500 Measurement 053146 101127 102823 « « E001 E002 E003 E004 E005 MAGNET l MASS - ANALYSIS CELL CELL 2G.l; STD PRESET - ELECTRON COLLECTOR, DOUBLE SEAL, ELASTOMER; SPECIAL CELL FILAMENT ASSEMBLY FOR ANALYZER CELL l42/l82/l92/20MD 083486...
  • Page 295 F 1100 Pictures of components F 600 Pumping 056993 210SFYLLS 210SFYHLS 068694 067592 F006 F010 F011 F014 F015 GREASE SYRINGE FOR MDP/TMP RVP UM20l0SD LV A200 (Y) SCE RVP UM20l0SD HV A200 (Y) SCE OIL, ALCATEL 200 (lL) FUNNEL (SERVICE) (SERVICE) 107348 107646...
  • Page 296 F 1100 Pictures of components 064600 076112 A458833 « « G012 G015 G016 G029 G037 VACUUM SILICON GREASE (l00 VALVE BLOCK, UPPER - l42/l42D VALVE BLOCK, LOWER - SHOCK ABSORBER - C FLAT L-BRACKET BLOCK-FRAME G BOX) l42/l42D/l42S F 800 Pipes - Connections - Seals A458324 082988...
  • Page 297 F 1100 Pictures of components 072427 102823 050143 303358 303359 H072 H074 H076 H087 H088 MOLD FOR LEAD SEAL SEAL, ELASTOMER; SPECIAL CELL O'RING l.78 x l2.42 NBR TEE, REDUCING - DN40/40/l6KF TEE, REDUCING - DN50/50/l6KF 068269 068193 068194 087164 068189 H089 H090...
  • Page 298 F 1100 Pictures of components A462502 082691 I062 I074 LOGO - GRAPH SHOCK ABSORBER - D F 1000 Options and accessories 072606 A461716 108242S 108243S 108883S J001 J002 J003 J004 J005 NEEDLE FOR LDS PROBE - D 0.3 MM NEEDLE FOR LDS PROBE - D 0.35 MM NOZZLE, SHORT RIGID - 2000 LD NOZZLE, LONG;...
  • Page 299 F 1100 Pictures of components SNC1E3T1 SNC1E4T1 SNC2E1T1 SNC2E2T1 SNC2E3T1 J037 J038 J039 J040 J041 SNIFFER CANA.5 S Sl5 NIPPLE SNIFFER CANA.5 S S45 NIPPLE SNIFFER CANA.l0 S R9 NIPPLE SNIFFER CANA.l0 S R30 NIPPLE SNIFFER CANA.l0 S Sl5 NIPPLE PENCIL PENCIL PENCIL...
  • Page 300 F 1100 Pictures of components F 100 Tools « « « « « A001 A002 A003 A004 A005 CHC SCREW M4-80 TORQUE WRENCH (TMP) ADAPTER, INT. CALIBRATED LEAK TOOL KIT FOR AMP007I TOOL KIT FOR MDP50ll/ATSl00 - l42/l22D 110715 110716 303358 «...
  • Page 301 F 1100 Pictures of components 100913 111465 A461946 101932 « A032 A033 A034 A035 A038 CYCLE COMMAND FOOT PEDAL DETECTION MAINTENANCE KIT DETECTOR/TOUCH SCREEN PANEL DETECTOR PACKAGING - l42 CONVERTER- ACT 200T SERIAL CABLE A457415-025 A039 CABLE CONVERTER - ACT 200T F 200 Monitoring and display A459292...
  • Page 302 F 1100 Pictures of components 103566 060851 « « « C023 C024 C026 C006 C016 CABLE, MAIN POWER; 2 M FUSE 5X20 TEMP. 4 A HARNESS, BASIC WIRING - l42 HARNESS, l0 PTS BLOCK - l42 HARNESS, l5 PTS BLOCK - l42 - FRANCE/GERMANY 111280 111281...
  • Page 303 F 1100 Pictures of components F 500 Measurement 053146 101127 102823 « « E001 E002 E003 E004 E005 MAGNET l MASS - ANALYSIS CELL CELL 2G.l; STD PRESET - ELECTRON COLLECTOR, DOUBLE SEAL, ELASTOMER; SPECIAL CELL FILAMENT ASSEMBLY FOR ANALYZER CELL l42/l82/l92/20MD 083486...
  • Page 304 F 1100 Pictures of components F 600 Pumping 056993 « « « « F006 F029 F031 F032 F033 GREASE SYRINGE FOR MDP/TMP MDP 5006 HDS - SERVICE CERAMIC BEARING KIT 8.000 TMP CERAMIC BEARING KIT 7.999/8.000 CERAMIC BEARING KIT 7.998/7.999 N1B602 «...
  • Page 305 F 1100 Pictures of components 064600 076112 A458833 « « G012 G015 G016 G029 G037 VACUUM SILICON GREASE (l00 VALVE BLOCK, UPPER - l42/l42D VALVE BLOCK, LOWER - SHOCK ABSORBER - C FLAT L-BRACKET BLOCK-FRAME G BOX) l42/l42D/l42S F 800 Pipes - Connections - Seals A458324 082988...
  • Page 306 F 1100 Pictures of components 072427 102823 050143 090037 303358 H072 H074 H076 H080 H087 MOLD FOR LEAD SEAL SEAL, ELASTOMER; SPECIAL CELL O'RING l.78 x l2.42 NBR FILTER, INLET - l22D/l02S/l42D TEE, REDUCING - DN40/40/l6KF 303359 068269 068193 068194 087164 H088 H089...
  • Page 307 F 1100 Pictures of components F 900 Cover A212639 A459023 A462454 A462515 « I001 I044 I059 I060 I063 CONTAINER - l42 FOOT - l42/3l0 DETECTOR PACKAGING - l42 COVER, WITHOUT LOGO - l42 LOGO - l42D A462517 082691 I064 I074 LOGO - GRAPHD SHOCK ABSORBER - D F 1000...
  • Page 308 F 1100 Pictures of components 050143 090216 SNC1E1T1 SNC1E2T1 « J023 J031 J034 J035 J036 MAGNET 3 MASSES - ANALYSIS CELL O'RING l.78 x l2.42 NBR l0 M EXTENSION - LDS PROBE SNIFFER CANA.5 S R9 NIPPLE PENCIL SNIFFER CANA.5 S R30 NIPPLE PENCIL SNC1E3T1 SNC1E4T1...
  • Page 309 F 1100 Pictures of components 109871 A461169 « « « J084 J085 J108 J109 J110 TOUCH SCREEN DISPLAY - l42/l82 TOUCH SCREEN POWER SUP. HARNESS, 3 PTS RS232 WIRING CART SCREW - l42 STOP FOR CART - l42 BOARD l42/l82/3l0 - l42/l02S l0/l0 «...
  • Page 310 Appendix ASM 142 - ASM 142 D ASM GRAPH - ASM GRAPH D ASM GRAPH D+ User’s Manual Detailed contents Preliminary Throughout this User’s Manual, you could find this type of message remarks “Summary of screen C 140”: it refers to a specific chapter of the User’s Manual.
  • Page 311 G 100 Declaration of conformity The declarations of conformity are available on request to AVTF in next languages: German/English/Danish/Spanish/French/Italian/ Dutch/Portuguese.
  • Page 312 G 200 Wiring diagrams - ASM 142 (index -) Modem PRINTER Vacuum block I/O OPTION D S R EV RLD P0307 I/O BOARD AN A 1 S Helog DT R A459921 AN A 0 A212641 P100 J 100 Liaison EV GF...
  • Page 313 G 200 Wiring diagrams - ASM 142 (index -) COLOR CODE AMP007 Frame Power (WHITE / BLANC) (BROWN / BRUN) 2010SD (GREEN / VERT) (YELLOW / JAUNE) (GRAY / GRIS) (PINK / ROSE) ( p B l L u U g E / BLEU)
  • Page 314 G 201 Wiring diagrams - ASM 142 D (index -) Modem PRINTER Vacuum block I/O OPTION D S R EV RLD P0307 I/O BOARD ANA1 SHelog A459921 ANA0 A212641 J100 P100 Liaison EV GF optionel Sur ASM COLOR CODE Standard...
  • Page 315 G 201 Wiring diagrams - ASM 142 D (index -)
  • Page 316 G 201 Wiring diagrams - ASM 142 D (index -) Tôle Support COLOR CODE (WHITE / BLANC) (BROWN / BRUN) (GREEN / VERT) (YELLOW / JAUNE) P0302 (GRAY / GRIS) (PINK / ROSE) (BLUE / BLEU) (RED / ROUGE) (BLACK / NOIR)
  • Page 317 1.00E-07 - ASM 182/192 family, ASM 1002: signal connected (COEF.SENS and COEF.MODE applied) - ASM 142 family, ASM 122 D, ASM 102 S, ASI 22: signal not corrected. 1.00E-08 This output corresponds to the electronic signal obtained with the best sensitivity mode of the leak detector.
  • Page 318 This chart gives directly the correspondance between the output voltage and Example : V = 4.96 V Analog outputs the signal for all leak detectors except ASM 142 S and ASM 102 S. - All leak detectors except ASM 142 S and ASM 102 S 9.1x10 For these products, it is necessary to correct the chart He signal.
  • Page 319 G 400 Long distance sniffer probe user manual This document concerns the p/n SNCxExTx long distance sniffer probes. For all service operations, the long distance sniffer probe should be disconnected from the helium leak detector. The parts involved are small: be careful not to loose them Dimensions Dimensions of the sniffer probe end, for all dia.
  • Page 320 G 400 Long distance sniffer probe user manual Technical Sniffer probe with Sniffer probe with rigid nipple (part flexible nipple characteristics number (part number SNCxE1Tx and SNCxE3Tx and SNCxE2Tx) SNCxE4Tx) Helium concentration in 5 ppm the air Maximum flow taken by 60 ±...
  • Page 321 G 400 Long distance sniffer probe user manual Use precautions The sniffer probe nipple can be bent if necessary but you should with the flexible respect a minimum radius of curvature (ref. sniffer probe Sniffer probe with a flexible Sniffer probe with a flexible (continued) nipple of 15 cm / 5.9 inch nipple of 45 cm / 17.7 inch...
  • Page 322 G 400 Long distance sniffer probe user manual Available spare parts Designation Reference dia. 0.30 mm needle J 001 dia. 0.35 mm needle J 002 Rigid nozzle of 9 cm/3.54 inch (*) J 003 Rigid nozzle of 30 cm/11.81 inch (*) J 004 Flexible nozzle of 15 cm/5.90 inch (*) J 005...
  • Page 323 G 400 Long distance sniffer probe user manual Filter exchange When you change the filter, we recommend cleaning the needle and the nipple (sniffer probe with rigid nipple only): (continued) Take out the needle with needlenose pliers. Clean delicately the needle with alcohol and a lint-free cloth. Clean the rigid nipple with alcohol and compressed dry air.
  • Page 324 G 400 Long distance sniffer probe user manual Needle replacement Flowmeter use (cont.) Standard sniffer probe use (continued) (cont.) In a no helium polluted environment, do a measure of the helium in the air with the sniffer probe to adjust. Depending on the measurement result, cut the neddle according to the precautions indicated below.
  • Page 325 G 400 Long distance sniffer probe user manual Needle replacement With needlenose pliers, take out the original needle. (continued) Put the new needle (ref. ) and cut to the same length as the original needle. Note: For the flexible sniffer probe (SNCxE3Tx and SNCxE4Tx), the needle length should be 2.5 cm/0.98 inch (ref.
  • Page 326 G 400 Long distance sniffer probe user manual "Sniffer probe clogged" A “Sniffer probe clogged” message could appear on the control panel LCD display or be announced by the digital voice: the leak detector message compares the helium signal read on the detector to the sniffer probe clogged reject threshold.
  • Page 327 G 500 Helium spray gun user manual Description Spray gun Long nozzle J017 2 needles Short nozzle J016 M 1/4NPT M 3/8G 5 m plastic tube He bottle M 1/8G Kit part number A 700 Technical Maximum pressure at the outlet of the 3 Bars relative / 42 PSI characteristics helium bottle regulator...
  • Page 328 G 500 Helium spray gun user manual Use precaution It is possible to reduce the flow: put the needle as show on the picture and cut if necessary. Before testing, always check helium goes out of the end. Spare parts Description Reference Long end...
  • Page 329 Safety questionnaire Procedure for returning ADIXEN products You wish to return an Adixen product for maintenance. The equipment will be dismantled and possibly cleaned by a technician from our Service Centre. In compliance with European Community’s L360 directives, French labor code L231 - R231 and...
  • Page 330 Stamp / Seal Stamp / Seal ALCATEL Vacuum Technology France - 98, avenue de Brogny - B.P. 2069 - 74009 ANNECY CEDEX Tél. (33) 4 50 65 77 77 - Fax (33) 4 50 65 75 77 - Web site : www.adixen.com...
  • Page 331 G 800 Tools ASM View supervisory Software Presentation Downloader ASM Graph downloader software Presentation Detectors concerned Downloader ASM Dialogue software Presentation Interface (main functions)
  • Page 332 G 800 Tools ASM View supervisory software Presentation Downloader To download the last software version proposed, go to our www.adixen.com website: Resources —> Softwares...
  • Page 333 Detectors concerned ASM Graph - ASM Graph D - ASM Graph D+ ASM 182 T and ASM 182 TD+ equipped with "Tactil interface operator" option. Downloader To download the last software version proposed, go to our www.adixen.com website: Resources —> Softwares...
  • Page 334 G 800 Tools ASM Dialogue software Presentation ASM Dialogue is a software to communicate with your leak detector through a PC and a RS 232 interface. ASM Dialogue preserves the spirit of Hyperterminal or Terminal softwares, well known by RS 232 users, but it is customized for use with a leak detector.
  • Page 335 G 800 Tools ASM Dialogue software (ctd) 1 - Set the communication parameters ASM Dialogue communication parameters set are the same as the leak detector communication parameters defined in the RS 232 User's Manual (chapter C). If you change leak detector values ("Baud rate" for example), you must change also the ASM Dialogue values.
  • Page 336 G 800 Tools Use (ctd) 4 - Open the port 5 - Write the command and press a carriage return for the answer (or select a function key).

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