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NightStick XPP-5422B/G Instruction Manual

NightStick XPP-5422B/G Instruction Manual

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Instruction Manual
XPP-5422B/G
THANK YOU FOR SELECTING THE NIGHTSTICK XPP-5422B/G
INTRINSICALLY SAFE DUAL-LIGHT FLASHLIGHT!
PLEASE SAVE THESE INSTRUCTIONS
Please read these instructions before using your Nightstick XPP-5422B/G
Intrinsically Safe Dual-Light Flashlight. They include important safety
information and operating instructions.
THE XPP-5422B/G IS APPROVED FOR USE
Permissible Nightstick 5422 Flashlight/Floodlight
APPROVAL No. 20-A130001-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS:
1)
MSHA approved for use with three AA Duracell Type PC1500, Energizer
Type EN91, and Energizer Type L91 batteries only.
2)
Replace the batteries in fresh air only and replace all batteries at the
same time. Do not mix batteries from different manufacturers or of
different types.
3)
Energizer Lithium (Type L91) batteries are to be replaced by a qualified
technician only.
4)
The Model Nightstick 5422 must not be opened in areas where
permissibility is required.
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga
ID 4003544
I M 1 Ex ia I Ma
INTRINSICALLY SAFE
II 1 G Ex ia IIC T3 Ga
SECURITE INTRINSEQUE
0359
Conforms to:
ANSI/UL STD 913, ANSI/UL
60079-0, ANSI/UL 60079-11
ANSI/ISA 60079-26
WARNINGS - INTRINSICALLY SAFE
Warning: Use only the approved non-rechargeable batteries listed below.
Warning: Do NOT attempt to use rechargeable AA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open
the lens bezel in the hazardous environment. This task must ONLY be
performed in an area known to be non-hazardous.
Warning: When exchanging batteries, use only Duracell PC1500,
Energizer EN91 or Energizer L91 batteries.
Warning: To prevent ignition of a hazardous atmosphere, the AA batteries
must only be exchanged in an area known to be non-hazardous.
Warning: To reduce the risk of explosion, do not mix new non-rechargeable
batteries with used non-rechargeable batteries, or mix non-rechargeable
batteries from different manufacturers.
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confi rm the rating of any known hazardous or
potentially hazardous location where the light is to be used.
Ex ia I Ma
Ex ia IIC T3 Ga
Intertek ITS 13 ATEX27837X
IECEx ETL 13.0026X
1.5V/Cell AA Alkaline
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5422B/G's Intrinsically Safe
rating, the only AA batteries certifi ed for use with this light are the
Duracell PC1500, Energizer EN91 or Energizer L91 batteries.
Do not attempt to use any other brand or model of AA batteries with this
light.
Do not attempt to use any type of rechargeable AA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not
remove the lens bezel or the refl ector / battery carrier in the hazardo us
environment. This task must ONLY be done in an area known to be
non-hazardous.
Loosen the locking screw located on the side of the lens cap. NOTE:
Do NOT attempt to completely remove the locking screw. Doing so is not
necessary and may damage the threads. The screw simply needs to be
loosened enough to allow the lens bezel to unscrew.
Unscrew the lens bezel from the housing in a counter-clockwise direction.
Turn the light upside down and carefully shake the light in order to remove
the refl ector / battery carrier. Allow the refl ector / battery carrier to slide into
your hand. WARNING: Do NOT touch the refl ector surface with your fi nger.
Doing so may damage the refl ector surface.
Using 3 – AA Duracell PC1500, Energizer EN91 or Energizer L91 batteries
(make sure that all 3 batteries are of the same model), install the batteries in
the carrier paying close attention to the markings on the battery carrier for
proper battery terminal polarity alignment.
Align the refl ector / battery carrier so that the switches on the carrier are
aligned with the switches on the housing. Carefully insert the refl ector /
battery carrier back into the fl ashlight housing until it is fully seated in the
housing. WARNING: Be careful to not touch the refl ector surface with your
fi nger. Doing so may damage the refl ector surface.
Replace the lens bezel by screwing it onto the housing in a clockwise
direction.
Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may
damage the threads and impact the light's Intrinsic Safety.
OPERATION
THE XPP-5422B/G HAS FOUR SEPARATE LIGHTING MODES:
Momentary Flashlight
Constant-on Flashlight
Floodlight
Dual-Light (both the Flashlight and Floodlight on at the same time)
MOMENTARY FLASHLIGHT MODE
Lightly press the top body switch for momentary operation. Release the
switch to turn the light off.

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Summary of Contents for NightStick XPP-5422B/G

  • Page 1 Warning: To prevent ignition of a hazardous atmosphere, do not The Model Nightstick 5422 must not be opened in areas where remove the lens bezel or the refl ector / battery carrier in the hazardo us permissibility is required.
  • Page 2 CONSTANT-ON FLASHLIGHT MODE Press the top body switch until it clicks and then release for constant- on mode. Press and release the top body switch again to turn the light off. FLOODLIGHT MODE Press the bottom body switch until it clicks and then release for fl oodlight mode.
  • Page 3: Product Data

    Energizer Lithium (Type L91) batteries are to be replaced by a qualified • Unfocused wide-beam oodlight for close-up illumination technician only. The Model Nightstick 5422 must not be opened in areas where • Dual-light ( ashlight & oodlight at same time) for maximum permissibility is required.
  • Page 4 BAYCO PRODUCTS LIMITED LIFETIME WARRANTY WARRANTY Bayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches, electronics and included accessories are warranted for a period of two years with proof of purchase.
  • Page 5 Nightstick Product Battery Replacement Information Nightstick Nightstick Replacing AA, AAA Battery Product Part Battery Type & Replacing CR-123 Rechargeable Rechargeable Intrinsically Safe Certification How to Open Battery Compartment Tool Required or AAAA Alkaline Carrier Number Quantity w/ Rechargeable Upgrade Replacement Alkaline Battery Requirements** w/ Rechargeable Required Option Battery No, will damage FDL-300R Unscrew Tail Cap None 2 - CR-123 product No, will damage FDL-300R-K01 Unscrew Tail Cap None 2 - CR-123 product NiCad or NiMH MT-100 Unscrew Tail Cap...
  • Page 6 Nightstick Nightstick Replacing AA, AAA Battery Product Part Battery Type & Replacing CR-123 Rechargeable Rechargeable Intrinsically Safe Certification How to Open Battery Compartment Tool Required or AAAA Alkaline Carrier Number Quantity w/ Rechargeable Upgrade Replacement Alkaline Battery Requirements** w/ Rechargeable Required Option Battery NiCad or NiMH NSP-1170 Slide Battery Cover toward base of light None 4 - AA Only* NiCad or NiMH NSP-1172 Slide Battery Cover toward base of light None 4 - AA Only* NiCad or NiMH NSP-1174 Slide Battery Cover toward base of light None...
  • Page 7 Nightstick Nightstick Replacing AA, AAA Battery Product Part Battery Type & Replacing CR-123 Rechargeable Rechargeable Intrinsically Safe Certification How to Open Battery Compartment Tool Required or AAAA Alkaline Carrier Number Quantity w/ Rechargeable Upgrade Replacement Alkaline Battery Requirements** w/ Rechargeable Required Option Battery NiCad or NiMH NSP-1636 Unscrew Cap at base of light None 3 - AAA AAA Carrier Only* Unscrew Bezel and slide Reflector/LED NiCad or NiMH NSP-2422B None 3 - AA Module out Only* Unscrew Bezel and slide Reflector/LED NiCad or NiMH...
  • Page 8 Nightstick Nightstick Replacing AA, AAA Battery Product Part Battery Type & Replacing CR-123 Rechargeable Rechargeable Intrinsically Safe Certification How to Open Battery Compartment Tool Required or AAAA Alkaline Carrier Number Quantity w/ Rechargeable Upgrade Replacement Alkaline Battery Requirements** w/ Rechargeable Required Option Battery No, will damage TAC-300Y Unscrew Tail Cap None 2 - CR-123 product No, will damage TAC-302B Unscrew Tail Cap None 2 - CR-123 product No, will damage TAC-302B-K01 Unscrew Tail Cap None...
  • Page 9 Nightstick Nightstick Replacing AA, AAA Battery Product Part Battery Type & Replacing CR-123 Rechargeable Rechargeable Intrinsically Safe Certification How to Open Battery Compartment Tool Required or AAAA Alkaline Carrier Number Quantity w/ Rechargeable Upgrade Replacement Alkaline Battery Requirements** w/ Rechargeable Required Option Battery Loosen Bezel Screw, unscrew Bezel and Invalidates IS Duracell PC1500, Energizer EN91 or XPP-5420GX Phillips Screwdriver 3 - AA slide Reflector/LED Module out Certification Energizer L91 Loosen Bezel Screw, unscrew Bezel and Invalidates IS Duracell PC1500, Energizer EN91 or XPP-5422B Phillips Screwdriver 3 - AA slide Reflector/LED Module out...
  • Page 10 AUTHORIZATION TO MARK This authorizes the application of the Certification Mark(s) shown below to the models described in the Product(s) Covered section when made in accordance with the conditions set forth in the Certification Agreement and Listing Report. This authorization also applies to multiple listee model(s) identified on the correlation page of the Listing Report.
  • Page 11 Protection Method: AEx ia IIC T3 Ga and Ex ia IIC T3 Ga; AEx ia IIIC T165°C Da Temperature Code: T3 Ambient Temperature Range: -20 °C (-4 °F) to +40 °C (+104 °F) Nightstick Brand Name: XPP-5420 and XPP-5422. May be followed by B or G.
  • Page 16: Iecex Certificate Of Conformity

    IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres Certificate No.: IECEx ETL 13.0026X Issue No: 0 Certificate history: Issue No. 0 (2014-03-07) Status: Current Date of Issue: 2014-03-07 Bayco Products, Inc. Applicant: United States of America Electrical Apparatus: Portable LED Intrinsically Safe LED Flashlight and/ or Flood light Optional accessory:...
  • Page 17 IECEx Certificate of Conformity Certificate No: IECEx ETL 13.0026X Issue No: 0 Date of Issue: 2014-03-07 Bayco Products, Inc. Manufacturer: United States of America Additional Manufacturing location(s): Far East Lighting Co., Ltd. Longkou Dongli Wire and Cable Co., Ltd. This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer's quality system, relating to the Ex products covered by this certificate, was assessed and found to comply with the IECEx Quality system requirements.
  • Page 18 The Nightstick consists of four printed circuit boards, and has two separate compartments, a battery box, and the lighting box.
  • Page 19 IECEx Certificate of Conformity Certificate No: IEC Ex ETL 13.0026X/00 Issue No. 0 Annex No. 1 Manufacturer’s documents Drawings associated with Issue 0 of this certificate: Title: Drawing No.: Rev. Level: Date: 5420-22-GENL-MAST-00 E 8-8-2012 5420/22 I.S. LED Task Light General Top Level Design File (Total Sheet(s)=1) 5420-22-CERT-MAST-00 E...
  • Page 28 When it comes to quality work lights, Bayco is the brand you can depend on.

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