Related Manuals for David Clark 9500 SERIES
Summary of Contents for David Clark 9500 SERIES
- Page 1 INSTALLATION MANUAL SERIES 9500 MARINE INTERCOM SYSTEM 19532P-76 (09-15) 2015 David Clark Company Incorporated...
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Page 3: Table Of Contents
Table of Contents Cautions and Warnings ....................1 Parts/Tools List ....................... 2 Customer Supplied Parts/Tools ..................2 System Overview ......................3 1. Mounting the Master Station ..................5 2. System Cable Wiring ....................9 3. Radios ........................11 4. Remote PTT (Optional) ................... 12 5. -
Page 5: Cautions And Warnings
APPEARS DAMAGED. Upon unpacking your David Clark product, inspect the contents for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify your David Clark product supplier. ELECTRICAL HAZARD - Disconnect electrical power when making any internal adjustments or repairs. -
Page 6: Parts/Tools List
Parts/Tools List Included Parts/Tools U9500 Master Station (40794G-03) Qty: 1 U9510BS Belt Station(s) (40795G-03) Customer Specified Qty C95-12BS Belt Station Cable (straight) (40798G-01) 1 Req’d for each Belt Station C95-15BS Belt Station Cable (coiled) (40872G-01) 1 Req’d for each Belt Station C95-XXLN System Cable (40877G-XX) -
Page 7: System Overview
Belt Station Holster – Model Number: U9510BH • Table 1: System Components * Up to 8 total positions is possible by modification. Call the David Clark Co, Inc Customer Service Dept. at 800.298.6235 for more information. 19532P-76 (09-15) of 22... -
Page 8: Figure 1: Typical 4-Person Layout
Radio 1 Radio 2 Radio 3 To Power 13.8 or 24 V.D.C. C95-20RD (40919G-02) Radio Cable 3 Ea. Shown U9500 C95-20PW (40919G-01) Master Station Power Cable (Ref. Fig.B) 40794G-03 1 Ea. Req D. 3/4” Dia. Cable Fitting 3 Req D C95-XXLN (40877G-XX) System Cable... -
Page 9: Mounting The Master Station
1. Mounting the Master Station Parts/Tools Required U9500 Master Station (40794G-03) Philips-Head Screwdriver Slotted Screwdriver 11/32-inch nut driver or wrench Tape Measure Pencil Drill 3/16” Drill Bit Master Station Mounting Kit (40688G-62) Procedure Location Considerations Choose a location on a vertical wall that will allow access by the operator and also allow the cover to be removed should adjustments be necessary. -
Page 10: Figure 2: Mounting The Master Station
Figure 2: Mounting the Master Station 19532P-76 (09-15) of 22... - Page 11 19532P-76 (09-15) of 22...
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Page 13: System Cable Wiring
2. System Cable Wiring Parts/Tools Required C95-XXLN System Cable (40877G-XX) One for each Belt Station position to be installed System Cable labels Tape Measure Procedure Determine the locations of each intercom position. Choose locations based on the customer’s requirements and maneuverability. Determine the path of the cable between each position and the Master Station. -
Page 14: Figure 3: C95-Xxln System Cable
C95-XXLN System Cable P/N 40877G-XX Measure and Strip EXTERNAL D.C.C.I. Cable Jacket 2-1/2” from PIN VIEW 09271P-35 HA000 NEXUS AJ-107BR Cable End or equivalent MIC HI MIC HI + 8V + 8V EAR HI EAR HI REMOTE PTT REMOTE PTT PTT HI PTT HI BLUE... -
Page 15: Radios
3. Radios Parts/Tools Required C95-20RD Radio Cable (40919G-02) One for each radio in the system, max of 3. Radio adapters (for interfacing with radios; supplied by radio manufacturer) Pin assignments for each radio adapter (supplied by radio manufacturer) Tape Measure Wire Cutters Wire Strippers Soldering Iron/Solder... -
Page 16: Remote Ptt (Optional)
4. Remote PTT (Optional) Parts/Tools Required C95-15RS Remote PTT Cable (40800G-01) Maximum of 2 Tape Measure Wire Cutters Wire Strippers Remote PTT Cable Labels C95-15RS Remote PTT Cable P/N 40800G-01 Measure and Strip Jacket 3-1/2” from Cable End WHIT E P. -
Page 17: Power Cable
Preferably a 2-Amp circuit breaker Connection method (solder, screw terminals, lugs, etc) If only a higher-amperage circuit breaker is available, it may be used, but the David Clark 2-Amp Fuse Kit (40688G-47) must also be used. Determine the path of the cable between the power source and the Master Station. The cable should be routed using under-deck conduits and be as far as possible from radio antenna coax cables and anywhere water may collect. -
Page 18: Figure 8: Power Cable
Using the wire cutters and wire strippers, prepare the power source end of the cable as shown in Figure 8 below. If using the David Clark 2-Amp Fuse Kit, please see Appendix B for assembly instructions. Connect the cable to the power source Connect the RED to the positive (+) terminal. -
Page 19: Master Station Internal Connections
6. Master Station Internal Connections Parts/Tools Required Blue AMP connectors (One for each Radio cable and each System cable) Yellow AMP connector (One required for Power cable) White AMP connectors (One for each Remote PTT cable) AMP tool 59803-1 for blue & white connectors AMP tool 59804-1 for yellow connectors Screwdriver (for top cover screws) Waterproof sealant/caulking... -
Page 20: Table 2: Affixing Amp Connectors
Connector(s) Correct Cable Connector on Master Connector Wiring Diagram Type Type Station Tool BLUE HEADER System Main Board: Blue 59803-1 Cables J1-J2-J3-J4 Connector 09271P-35HA000 SYSTEM CABLE CONDUCTORS BLUE HEADER Radio Cover Board: Blue 59803-1 Cables J1-J4-J5 Connector 09271P-35HA000 RADIO CABLE CONDUCTORS SMALL WHITE HEADER REMOTE PTT CABLE... -
Page 21: Figure 9: Master Station Internal Connections
Attaching AMP Connectors to Master Station Using Figure 8, Plug each AMP connector onto the proper mating pins on the board. Double-check that the pins on each connector are aligned correctly and that each connector is plugged into the correct set of pins. Pull any slack in each cable through the cable fittings. -
Page 22: Connecting Headsets & Belt Stations
7. Connecting Headsets & Belt Stations Parts/Tools Required C95-10BS Belt Station(s) C95-12/15BS Belt Station Cable(s) (straight or coiled) H9530/H9540 Headset(s) Hand-held radio (optional) Cord for hand-held radio (optional) Procedure Examine Figure 10 which shows the interconnections on the Belt Station. Connect the black/green connector on the headset cable to the black/green jack on the Belt Station by aligning the colored lines and pushing together until they lock. -
Page 23: Operation
8. Operation Operation of Master Station The Master Station controls radio access and volume levels for the 9500 Marine Intercom System. 1. Radio Rx Volume adjusts the receive audio level of all three radios on the intercom. 2. System Volume adjusts the voice level of all of the users on the intercom. 3. -
Page 24: Table 3: Belt Station Operation When Connected To 9500 Marine Intercom System
Operation of Belt Station The Belt Station is a dual-purpose interface allowing for intercom or stand-alone use. When the Belt Station is connected to the 9500 Intercom System, it’s user can access the boat’s radios and speak with other users on the intercom. When disconnected from the intercom, operation defaults to the user’s handheld radio (if present). -
Page 25: Testing & Troubleshooting
9. Testing & Troubleshooting Parts/Tools Required Completion of the previous sections in their entirety An assistant (optional) Test Procedure Double-Check all connections and wiring from the previous sections. Complete connections of power cables to power source. Turn on power at the source. From each Belt Station verify intercom communication. - Page 26 Troubleshooting Symptom Possible Cause(s) 1. Power to system turned on? Cannot hear any 2. System Volume setting up to an audible level? audio in headset(s) 3. Radio Volume settings up to an audible level? Cannot speak over 1. Power to system turned on? intercom 2.
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Page 27: Appendix A Master Station Internal Connections
Appendix A Master Station Internal Connections U9500 MASTER STATION COVER Rev. B RADIO CABLE SIGNALS FOR J1, J4, AND J5 1-MIC HI (RED) 9 8 7 6 5 4 3 2 1 2-MIC LO (WHITE) RX1 Level RX3 Level RX2 Level 3-PTT HI (ORANGE) 4-PTT LO (BROWN) 5-EAR HI (GREEN) -
Page 28: Appendix B: Waterproof Fuse Kit Installation Instructions
Appendix B P/N 40688G-47 Waterproof Fuse Kit Installation Instructions Parts/Tools Required 1/8-inch diameter heat shrink tubing • Wire strippers • Crimp tool (Radio Shack P/N 64-409 or equivalent) • Crimp terminals • 2-Amp fuse kit • Procedure 1. Using a heat gun, install 1/8" diameter heat shrink tubing* over one end of the 4" red wire (supplied). -
Page 29: Appendix C: Insertion Procedures
Appendix C AMP INSERTION TOOLS 59803-1 AND 59804-1 The tool number is stamped on the tool side and the Amp marking is molded on both sides. Insertion tool 59803-1 is designed for connectors with contacts on .100-in. centers (MTA 100), and insertion tool 59804-1 is designed for connectors with .156-in. -
Page 30: Appendix D Master Station Adjustments
Appendix D Master Station Adjustments Radio Transmit Level Adjustments These adjustments have been pre-set to optimum levels and should not need to be performed in the field. However, they are included in this section should their adjustment be necessary. To increase or decrease the transmit mic audio level for Radio 1, locate and adjust R3 on the inside of the U9500 Master Station. -
Page 31: Appendix E: Master Station Specifications
Appendix E Master Station Specifications Weather-tight RFI shielded enclosure for increased reliability Enclosure: Cast Aluminum "Aluform" NEMA enclosure black Operating -40C to +60C Temperature: Frequency 300 Hz to 3 kHz Response: Output Levels: System output adjustable to headset ears: 0.25V to 3.0 V with normal speech levels.
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