Pilz PNOZ m0p Operating Manual

Pilz PNOZ m0p Operating Manual

Pnozmulti modular safety system
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PNOZ m0p
PNOZmulti Modular Safety System
Operating Manual — No. 1002053-EN-03

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  • Page 1 _Name_Bookmark2_ _Name_Bookmark2_ PNOZ m0p PNOZmulti Modular Safety System Operating Manual — No. 1002053-EN-03...
  • Page 2 _Name_Bookmark2_...
  • Page 3: Table Of Contents

    Safety mat, muting 4.1.3 Interfaces Chapter 5 Installation General installation guidelines 5.1.1 Dimensions Connecting the base unit and expansion modules Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 4 Service life graph of output relays Maximum capacitive load C (μF) with load current I (mA) at the semiconductor out- puts Order reference Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 5: Chapter 1 Introduction

    Validity of documentation 1100 Validity of documentation 1- Einf Gltigkeit der Dokumentation This documentation is valid for the product PNOZ m0p. It is valid until new documentation is published. Einf Einleitung This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product .
  • Page 6: Overview Of Documentation

    This chapter describes how to operate the product and gives tips in the case of a fault. 8 Technical Details This chapter contains the product's technical details and order refer- ence. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 7: Definition Of Symbols

    This gives advice on applications and provides information on special features, as well as highlighting areas within the text that are of particular importance. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 8 Introduction Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 9: Chapter 2 Overview

    – PNOZ m0p ETH: Ethernet interface Muting function Connectable: – 1 fieldbus module on the left – 4 expansion modules on the left Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 10: Chip Card

    Chip cards are available with memories of 8 kByte and 32 kByte. For large-scale projects we recommend the 32 kByte chip card (see Tech- nical Catalogue). Accessories chapter). Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 11: Front View

    PNOZ m0p Front view 2200 Front view PNOZ m0p 2- Z-PNOZmulti-Basis-RS232-front-x.EPS 2.2.2 PNOZ m0p ETH PNOZ m0p ETH 2- Z-PNOZmulti-Basis-ETH-front-x.EPS Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 12: Key

    – Inputs I0 ... I19 – Power supply LEDs: – PWR – RUN – DIAG – FAULT – I FAULT – O FAULT Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 13: Chapter 3 Safety

    PNOZmulti Configurator from Version: – 4.0.0 (PNOZ m0p) – 7.1.0 (PNOZ m0p ETH) Please contact Pilz if you have an older version. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 14: Safety Regulations

    When decommissioning, please comply with local regulations regard- ing the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 15: For Your Safety

    Do not open the housing or make any unauthorised modifications. Please make sure you shut down the supply voltage when performing maintenance work (e.g. exchanging contactors). Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 16 Safety Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 17: Chapter 4 Function Description

    The online help on the PNOZmulti Configurator contains descriptions of the operating modes and all the functions of the PNOZmulti safety sys- tem, plus connection examples. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 18: Block Diagram

    Detailed information on these functions and connection exam- ples can be found in the online help for the PNOZmulti Configu- rator and in the PNOZmulti technical catalogue. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 19: Safety Mat, Muting

    The Ethernet interface is configured in the PNOZmulti Configurator and is described in the online help for the PNOZmulti Configurator. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 20 Function description Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 21: Chapter 5 Installation

    Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 22: Dimensions

    Installation General installation guidelines 5.1.1 Dimensions Dimensions 5- Abmessungen Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 23: Connecting The Base Unit And Expansion Modules

    Connect the base unit, the expansion modules and the fieldbus mod- ule using the jumpers supplied. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 24 Installation Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 25: Chapter 6 Commissioning

    Test pulse outputs are also used to supply safety mats that trigger a short circuit. Test pulses that are used for the safety mat may not be reused for other purposes. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 26: Ethernet Interfaces (Only Pnoz M0P Eth)

    TD- (Transmit-) RD- (Receive-) RD+ (Receive+) TD+ (Transmit+) n.c. n.c. n.c. n.c. RD- (Receive-) TD- (Transmit-) n.c. n.c. n.c. n.c. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 27: Rj45 Connection Cable

    Ethernet subscribers within a network. The product PNOZ m0pETH can also be connected to Ethernet via a hub (hub or switch). ETH_Prozessdatenaustausch_Switch_Grafik_multi Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 28 Commissioning Ethernet interfaces (only PNOZ m0p ETH) Fig. 6-1: PNOZmulti as Ethernet subscriber - possible topologies Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 29: Preparing For Operation

    Insert the chip card containing the current project into the card slot on the base unit. Switch on the supply voltage. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 30: Load Project Via Integrated Interface

    Load modified project via integrated interface Load modified project via integrated interface 6- Verdrahtung_multi_Basis_Betr_geaend_Projekt_Schnittstelle_BA Proceed as described for the initial commissioning Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 31: Connection

    Connection examples for reset circuit Reset circuit Input circuit without detection of Input circuit with detection of shorts shorts across contacts across contacts Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 32 Connection examples for relay outputs Redundant output Single output Connection examples for feedback loop Feedback loop Redundant output Contacts from external contactors Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 33: Connection Example

    6- Anschlussbeispiel_Basisgeräte_BA Dual-channel E-STOP and safety gate wiring, monitored reset (I17), feedback loop (I14), cascading output as auxiliary output (CO+/A2) Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 34 Commissioning Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 6-10 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 35: Chapter 7 Operation

    External error on the inputs, which does not lead to a safe con- dition, e.g. partially operated; feedback input defective. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 36: Display Elements For The Ethernet Connec

    Error on cascading input; unit remains in a RUN condition. Error on cascading output; unit remains in a RUN condition. 7.1.2 Display elements for the Ethernet connection (only PNOZ m0p ETH) Display elements for the Ethernet connection (only PNOZ m0p ETH) 7- ETH_Anzeigeelemente_fuer_Ethernet_LNK_TRF...
  • Page 37: Reset Ethernet Connection Settings

    Restart the base unit without the chip card inserted. The Ethernet connection settings are now reset to the default settings. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 38 Operation Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 39: Chapter 8 Technical Details

    Residual current at "0" 0.5 mA Signal level at "1" UB - 0.5 V DC bei 2 A Relay outputs Number Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 40 Mounting (e.g. cabinet) IP54 Housing IP20 Terminals IP20 DIN rail Top hat rail 35 x 7.5 EN 50022 Recess width 27 mm Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 41 PL e (Cat. 4) Cat. 4 SIL CL 3 8.60E-10 cascading outputs PL e (Cat. 4) Cat. 4 SIL CL 3 4.91E-10 Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 42 PFH value already considers the relay's B10d value as well as the failure rates of the other components. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 43: Service Life Graph Of Output Relays

    With contactors, use freewheel diodes for spark suppression. Lebensdauerkurve_Relais_Text nach Kurve-2_ Empfehlung Halbleiterausgänge We recommend you use semiconductor outputs to switch 24 VDC loads. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 44: Maximum Capacitive Load C (Μf) With Load

    Maximum capacitive load C (μF) with load current I (mA) at the semiconductor outputs 8300 Maximum capacitive load C (μF) with load current I (mA) at the semiconductor outputs 8- Kapazitaet Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 45: Order Reference

    8- Bestelldaten Order reference Type Features Order no. PNOZ m0p Base unit 773 110 PNOZ m0p ETH Base unit 773 113 Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 46 Technical details Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
  • Page 47 Technical support Please refer to our homepage +49 711 3409-444 for further details or contact our support@pilz.com headquarters. Pilz GmbH & Co. KG Felix-Wankel-Straße 2 73760 Ostfildern, Germany Telephone: +49 711 3409-0 Telefax: +49 711 3409-133 E-Mail:...

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