Summary of Contents for HUSTLER MDV
- Page 1 Hustler MDV™ ® Operator’s Manual 200 South Ridge Road Hesston, Kansas 67062 606653 REV A...
- Page 2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.
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Page 3: Table Of Contents
Operation........... 3-4 Transporting or Towing the Hustler MDV™ ..... . 3-8 ®... - Page 4 CVT Belt ........... . 4-9 Brakes .
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Page 5: General Information
The Hustler MDV™ is for off-road use only. It is not designed ® Though current at the time of printing, photographs and nor is it intended to be used on public roadways. Doing so could illustrations shown may vary slightly from your vehicle due to be a violation of the law and may cause injury or death. -
Page 6: Parts And Service
All arrangements for warranty repair and service must be your local Hustler Dealer. For prompt, efficient service, ® handled through an authorized Hustler Dealer. ® always provide the following information when ordering parts: 1. -
Page 7: Safety Precautions
SAFETY PRECAUTIONS Incorrect usage of this equipment may result in severe injury or death. Personnel operating and maintaining it should be trained in its proper use. They should read this manual com- pletely and thoroughly before attempting to set-up, operate, adjust, or service this equipment. - Page 8 maneuvers that could cause discomfort or injury to you Never leave a running vehicle unattended. Before leav- or a passenger. ing the operator’s seat for any reason: When operating as part of a group, inform the others of •...
- Page 9 • Do not operate unless the operator and passen- ger are properly positioned in their respective ® The Hustler MDV™ is capable of operating horizon- seat and seat belt appropriately fastened with tally (traverse) on moderately steep slopes. When only one person per seat belt.
- Page 10 • If the vehicle begins to tip turn the front wheels • Engage the park brake to stabilize the vehicle. downhill and proceed to drive slowly down the • Keep the front wheels straight and slowly disen- slope, if possible. gage the park brake.
- Page 11 Never leave the vehicle unattended with the ignition Make certain the load’s center-of-gravity is as low as key in the switch, especially with children present. possible and avoid any load that is top-heavy. Children or bystanders may be injured if they attempt ...
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Page 12: Service Precautions
Use original Hustler replacement parts, or parts that ® are equivalent in overall performance, that are avail- Unless specifically required, DO NOT have the engine able from your local Hustler Dealer. ® running when servicing or making adjustments to the vehicle. - Page 13 • Do not fill fuel containers inside a vehicle or on a truck or trailer bed with interior carpets or plastic authorized Hustler Dealer for assistance. ® truck bed liners. Always place diesel fuel contain- ...
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Page 14: Safety And Instructions Decals
the ground. If this is not possible, then refuel It is the owner’s responsibility to make certain that the such on the truck or trailer using a portable con- operators and mechanics read and understand all decals tainer and not a fuel dispenser nozzle. If a fuel before operating this vehicle. - Page 15 Part Number 202206 DANGER: Battery Hazards! • Avoid skin contact with battery acid DANGER: Battery Hazards! • Do not overfill battery. • Electrolyte may overflow and damage paint, wiring or structure. When cleaning the battery, use soap and water. Be careful not to get soap and water into the battery. Use soda mixed in water to clean corrosion off the termi- nals.
- Page 16 Part Number 202201 TO AVOID PERSONAL INJURY OR DEATH: • Read and understand the operator’s manual before operation. • Before allowing other people to use the vehicle, have them read the operator’s manual. • Do not operate the vehicle under the influence of drugs or alcohol. •...
- Page 17 Part Number 202204 CARGO BED LOAD CAPACITY: MAX 1,200 lb. • Spread load evenly and secure to prevent movement. • DO NOT load above height of bed. Load could shift forward injuring driver or passenger. • Drive slowly. Avoid sudden starts or stops, load could shift. •...
- Page 18 Part Number 202216 TO AVOID PERSONAL INJURY: TO AVOID PERSONAL INJURY: Do not open coolant cap while 1. Use brake fluid(DOT-3) only. Other oil types will coolant is hot. ruin synthetic resin or rubber installed in brake system components, and cause brake failure. 2.
- Page 19 Part Number 202208 Read Operator’s Manual before attempting to Front axle (not engaged)/Rear axle (unlocked operate this machine. differential) Wear ear protection, eye protection and safety shoes Front axle (unlocked differential)/Rear axle when operating this equipment. (unlocked differential) Head light switch Front axle (unlocked differential)/Rear axle (locked Horn switch differential) —...
- Page 20 REV A 2-14 606653...
- Page 21 Slope Guide Use this diagram when determining the degree of slope to be mowed. E (15 Slope Guide Lines D (10 C (5 Line A 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2.
- Page 22 REV A 2-16 606653...
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Page 23: Operation
OPERATION Safe Operating Practices position and stays lit until the engine is running and the voltage exceeds the minimum operation require- ments. Refer to the Safety Precautions section of this manual for operational and personal safety information. If light comes on during operation, shut the engine off, locate and correct the problem. - Page 24 Traction control switch (Figure 3-2 & Figure 3-3) — the brake lever release button on the end of the lever and rotate the lever up to the fully released position. IMPORTANT: If the vehicle is operated with the park brake lever engaged, brake damage will occur. 1.
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Page 25: Accessories
will select the new location as the locked posi- H. Gear select lever (Figure 3-7) — moving this lever shifts tion. the vehicle’s transmission through its four different settings. Refer to the Gear Select Lever Operation section for detailed information 1. -
Page 26: Pre-Operation Check
Inspect and verify that the vehicle is in proper operating condition before operation. Failure to do Start the engine by following these steps. If you encounter so increases the risk of an accident. difficulty, contact your Hustler Dealer. ® Always perform the pre-operation check before oper- 1. - Page 27 If not, stop engine immediately and check for the cause. Steering the Vehicle To allow for easier steering and control the Hustler MDV™ ® Engine Warm Up is equipped with power steering.
- Page 28 Slope Operation Traversing Slopes This vehicle is capable of operating horizontally (traverse) For more slope safety information refer to the Slope Operation on moderately steep slopes. When operating horizontally on section located in the Safety Precautions section of this manual. slopes, be aware of any conditions that may cause the vehi- cle tires to lose traction resulting in a possible loss of con- Climbing Slopes...
- Page 29 5. Locate and fix the source of the problem. • fully engage (push down on) the brake pedal, 6. If the problem can not be resolved, contact your local • then, move the gear select lever. Hustler Dealer for assistance. ® 606653...
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Page 30: Transporting Or Towing The Hustler ® Mdv
Transporting or Towing the Hustler MDV™ ® When transporting the Hustler MDV™ using a truck or ® trailer make sure to follow the guidelines listed below. Always comply with Federal and/or Local regulations for proper securement. -
Page 31: Towing Other Vehicles
• In case of accident the occupant protective OPS (Occupant Protective System) structure should be replaced. The Hustler MDV™ comes equipped with an OPS (Occu- ® Always fasten the seat belt during operation. pant Protective System) as standard equipment. Figure 3-17... - Page 32 A. Occupant Protective Structure Figure 3-17 Seat Belt Maintenance The seat belts used on the Hustler MDV™ are a three point ® emergency locking retractable type. Figure 3-18 Inspect the seat belt system (all seat, seat belt parts, and seat platform) daily prior to operation for signs of any dam- age.
- Page 33 1. Check the torque of the occupant protective structure mounting bolts. Tighten the bolts to the correct torques as shown below. Figure 3-19 2. Inspect the mounting parts for the seat belt. Tighten the bolts to the correct torque as shown below. Replace any parts that show wear or damage.
- Page 34 A. Seat belt latch B. Seat belt latch mounting hardware Figure 3-21 REV A 3-12 606653...
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Page 35: Cargo Bed
Cargo Bed The Hustler MDV™ has been designed to carry or tow within specific load limits. Always read and understand the load warnings ® shown in this manual and on the warning decals. Maximum Cargo Load NOTES: Cargo Bed Capacity Payload Capacity = cargo bed capacity + operator + passenger + options + accessories weight Permissible Cargo Load = payload capacity –... - Page 36 There is a latch lever located on both sides of the cargo Tailgate in open position bed. Only one will need to be used to unlatch the cargo bed. When the cargo bed is loaded it may be necessary for two people to tilt the cargo bed to the full raised position.
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Page 37: Maintenance & Adjustments
Figure 4-2 train assemblies. Some repairs require the assistance of a trained service Seat mechanic and should not be attempted by unskilled person- nel. Consult your Hustler Dealer when assistance is needed. ® The seat is not adjustable. Hood To allow access under the seat it will be necessary to raise the seat bottom. -
Page 38: Torque Values
For engine torque values, refer to the engine owner’s man- Seat bottom shown in the open position. ual. Tires • Do not attempt to replace a tire on a rim. Only qualified persons with the proper equip- ment should mount tires on a rim. •... - Page 39 Figure 4-8 IMPORTANT: Never leave the fuse box cover removed The Hustler MDV™ electrical system incorporates fuses to ® from the fuse box when operating the vehicle. protect it from potential damage. A blown fuse indicates that there is an overload or short in the electrical system.
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Page 40: Fuel And Evaporative Emissions Control System
In-line Fuse The fuel and evaporative emissions control system for this This vehicle has a 10 AMP in–line fuse integrated into the vehicle is EPA compliant. Use only Hustler approved ® electrical system. It is located next to the dash under the replacement parts. -
Page 41: Engine Oil And Filter
• fuel line fittings • fuel cap • filters • vapor hoses • clamps, control valves • control solenoids • electronic controls • vacuum control diaphragms • purge valves • liquid/vapor separator • other associated components A. Fuel gauge B. Fuel level bars Modifying or Tampering with the evaporative emissions con- trol system or the fuel system is prohibited. -
Page 42: Engine Air Filter
Engine oil dipstick – accessed through the battery compart- ment. Figure 4-12 Engine oil fill cap – located under the cargo bed. Figure 4-13 Engine oil filter – located under the cargo bed. NOTE: This is a remote filter and is not located directly on the engine. Figure 4-13 &... - Page 43 A. Safety filter Figure 4-16 A. Engine oil filter Figure 4-14 A. Pre-cleaner D. Reset button B. Air cleaner canister E. Air restriction indicator C. Air in-take hose A. Air cleaner canister D. Evacuator B. Dust cap E. Air restriction indicator Figure 4-17 C.
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Page 44: Engine Cooling System
Finish removing the cap. 4. Check the coolant level in the radiator hose. 5. Slowly add coolant as necessary. 6. Re-install the radiator cap. Make sure to use a Hustler ® approved pressure cap when replacing a cap. REV A... -
Page 45: General Engine Maintenance
• Inspect the vehicle and involve your Hustler ® Radiator Overheating Dealer to resolve the problem before continu- If the coolant in the radiator overheats follow these steps: ing to operate. -
Page 46: Lifting Points
4. If the park brake light does not come on and go off as • Make certain the vehicle is secure when it is above, contact your Hustler Dealer before operating ® raised and placed on the jack stands. - Page 47 IMPORTANT: When lifting or blocking the front of the vehi- cle make sure the jack or jack stands are placed directly under the vehicle’s frame. A. Jack stands B. Lift point Figure 4-23 A. Jack stands B. Lift point Figure 4-22 606653 4-11 REV A...
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Page 48: Maintenance Schedule
MAINTENANCE SCHEDULE NOTES: Initial engine oil change is after 50 hours of operation. Thereafter, change oil after every 100 hours operation. Change more often under dusty or dirty conditions and during hot weather periods. Torque lug nuts initially and after first 2 hours of operation. Change engine oil filter per the engine manufacturer’s recommendations. - Page 49 HOUR METER READINGS AFTER ITEMS NOTES: 100 150 200 250 300 350 400 450 500 550 600 650 700 HOURS Rear differential oil Change every 400 hrs Occupant Protection System Check every 500 hrs Check Annually CVT belt Change Every 500 hours or 3 years whichever comes first Engine valve clearance...
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Page 50: Maintenance Location Diagrams
Maintenance Location Diagrams VIEW UNDER THE SEAT BOTTOM VIEW A VIEW A 1. Drive Shaft U-joint - Front (grease point) 2. Drive Shaft U-joint - Rear (grease point) 3. Engine Oil Fill 4. Engine Oil Filter 5. Engine Oil Drain Plug 6. - Page 51 VIEW UNDER THE CARGO BED VIEW B 1. Drive Shaft U-joint - Front (grease point) VIEW B 2. Drive Shaft U-joint - Rear (grease point) 3. Engine Oil Fill 4. Engine Oil Filter 5. Engine Oil Drain Plug 6. Brake Fluid Reservoir 7.
- Page 52 VIEW UNDER THE HOOD VIEW BEHIND THE BATTERY COMPARTMENT DOOR 1. Drive Shaft U-joint - Front (grease point) 2. Drive Shaft U-joint - Rear (grease point) 3. Engine Oil Fill 4. Engine Oil Filter 5. Engine Oil Drain Plug 6. Brake Fluid Reservoir 7.
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Page 53: Maintenance Record
Maintenance Record Use this form to keep track of the maintenance performed. Date: Maintenance/Service Performed: Date: Maintenance/Service Performed: Dealer: Dealer: Hour Meter Reading: Hour Meter Reading: Date: Maintenance/Service Performed: Date: Maintenance/Service Performed: Dealer: Dealer: Hour Meter Reading: Hour Meter Reading: Date: Maintenance/Service Performed: Date:... - Page 54 REV A 4-18 606653...
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Page 55: Troubleshooting
TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the Maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions. - Page 56 REV A 606653...
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Page 57: Storage
Allow the engine to cool before changing the 4. Check thoroughly for any worn or damaged parts that engine oil. Use caution when changing the engine need replacing and order them from your Hustler ® oil as it will be very hot. You should wear the Dealer. - Page 58 1. Clean vehicle, removing trash and dirt accumulation. 7. Tighten any bolts that have loosened and make sure all hardware is in place. 2. Check engine oil, brake fluid, transmission fluid, and coolant levels. 8. Install all safety shields and review safety precautions listed in this manual.
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Page 59: Product Literature
If you would like to view or print a copy of the product manuals (Operator’s Manual, Parts Manual, or General Service Manual) for these vehicles go online to www.hustlerturf.com. Contact your local Hustler Dealer if you require another engine manual. - Page 60 REV A 606653...
- Page 61 INDEX PAGE PAGE Access to the Battery Compartment ......4-2 Inclement Weather Conditions ........2-5 Accessories In-line Fuse ...............3-3 ............... 4-4 Air Restriction Indicator Instrument Panel ..........4-8 ............3-1 Attachments and Accessories Lifting Points ........2-1 ............4-10 Battery Charging ............4-2 Lubrication ...............
- Page 62 ............2-15 Towing Other Vehicles ..........3-9 Slope Operation Traction Control Switch Operation ..........2-3 ......3-8 Steering the Vehicle Transporting or Towing the MDV ..........3-5 ....... 3-8 Stopping the Engine Traversing Slopes ..........3-5 ............. 3-6 Stopping the Vehicle ..........