McDonald's 340-URT Operation Manual
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McDonald's 340-URT Operation Manual

Universal rapid toaster
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Operation
Manual
Main Product Section
Buffered Bun Landing Zone
(BBLZ)
LIMITED WARRANTY
This product is warranted to be free from defects in material and/
or workmanship for a period of two (2) years from date of original
installation, not to exceed 30 months from date of shipment from
our factory or 240,000 cycles. Any part or component which
proves to be faulty in material and/or workmanship within the
warranty period will be replaced or repaired (at the option of Prince
Castle, Inc.) without cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this
warranty and all work must be performed by an authorized
Prince Castle Service Agent.
• All labor shall be performed during regular work hours.
Overtime premium will not be covered.
• Travel charges are limited to 100 miles (200 kilometers) round
trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
using wrong current, dropping, tampering with or altering
electrical components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of
God is not covered.
• Damage to non-stick coated surfaces is not covered by this
warranty.
Only use URT Cleaning Tool with a sanitized towel or blue non-scratch pad wrapped around the head of the cleaning
tool to clean the platens. Do NOT use anything abrasive because it will scratch the platens, which could cause bun
sticking. Do not use abrasive materials such as scrapers, steel wool, etc. to clean the Buffered Bun Landing Zone or
exterior of the unit, as damage to the surface could occur. Failure to follow the correct cleaning procedure or damage
to the platen due to scratches are not covered under the provisions of the warranty.
Do NOT use any unapproved agents or cleaning solutions inside or on the surfaces of the toaster unit.
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
340-500revH-EN
Product Identification
Club Section
On/Off Switch
Fax: 630-462-1460 • www.princecastle.com
Start Button
PRODUCT
Button
Control Panel
Rear
INFORMATION
Riser
Button
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing New Riser and Rear Chute . . . . . . . . . . . . . . . . . . .
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments/Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Management Programming . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Exploded Views and Parts Lists . . . . . . . . . . . . . . . . . . . . . . 17
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Printed Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CAUTION
Universal Rapid Toaster
PRINCE CASTLE Logo Button

TABLE OF CONTENTS

EPH
Printed in USA 06/09 © 2009
340-URT
LED Display
Left and Right
LIGHT/DARK Buttons
UP and DOWN
Scroll Buttons
1
2
2
2
5
6
8
9

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  • Page 1: Table Of Contents

    Operation Universal Rapid Toaster 340-URT Manual Product Identification LED Display Main Product Section Club Section Start Button Left and Right LIGHT/DARK Buttons PRODUCT Button UP and DOWN Control Panel Scroll Buttons Rear INFORMATION Riser Button Buffered Bun Landing Zone On/Off Switch...
  • Page 2 BBLZ and a bun chute that carries the product from the rear unit to the BBLZ. A. To install the 340-URT, designate one unit to be the Push the BBLZ about halfway into position and “FRONT” chamber. The design is flexible to place connect the wire assembly from underneath the BBLZ the “CLUB TOASTING SLOT”...
  • Page 3 Universal Rapid Toaster 340-URT Installation (continued) A. On the “rear” chamber, push the bun chute into the A. Push the BBLZ into position. The BBLZ is in the toaster from the back toward the front, aligning the correct position when the mounting holes on the...
  • Page 4 Universal Rapid Toaster 340-URT Installation (continued) To connect toaster units, push the rear toaster unit Ensure all edges of the Wire Chute are inside the behind the front toaster unit, tilting the rear unit back toaster and place on top of the BBLZ.
  • Page 5 Universal Rapid Toaster 340-URT Installing New Riser and Rear Chute Remove the wire rack from the toasters and then Remove the four screws (two at each side) at the move the rear toaster off the table. bottom of the rear chamber. Set the rear chamber on the riser so the toaster sits inside all four flanges —...
  • Page 6 Universal Rapid Toaster 340-URT Installing New Riser and Rear Chute (continued) Insert the NEW rear chute into the rear chamber, Insert the two screws, connecting the chute to the ensuring that the chute fits inside the riser’s flanges. toaster, and then re-insert the wire rack.
  • Page 7 Universal Rapid Toaster 340-URT Operation (continued) NOTE: To cancel any operation in progress and release LUNCH LOADING the bread product inside a chamber, press and hold the A. The toaster can be easily loaded from either side of the START button for 2 seconds, then release it to cycle the prep table.

  • Page 8: Loading Diagram

    Universal Rapid Toaster 340-URT Loading Diagram Bagel Cut Side-Out Radiant Heater Radiant Heater Cut Side-Out Muffin Cut Side-Out Radiant Heater Radiant Heater Cut Side-Out Crown Club Cut Side-In Platen Heel Club Cut Side-In Printed in USA 06/09 © 2009 340-500revH-EN...

  • Page 9: Operation Tips

    Universal Rapid Toaster 340-URT Operation Tips BREAKFAST MENU The toaster can be set up to optimize its use based on sales product mix. Equal Bagel to Muffin Counts • Set the rear toasting chamber to MUFFIN and the front chamber to BAGEL.

  • Page 10: Adjustments/Settings

    Universal Rapid Toaster 340-URT Adjustments/Settings Your Universal Rapid Toaster consists of one unit or an assembly of two units. Each unit has its own Control Panel and will be set up independently. LIGHT/DARK Buttons I (INFORMATION) Button and UP and DOWN Scroll...

  • Page 11: Management Programming

    Universal Rapid Toaster 340-URT Management Programming NOTE: Improper adjustments can affect the operation of the unit. Do NOT attempt to adjust any unlisted settings without authorization from your management. Each bread product must be adjusted independently on each toasting chamber.

  • Page 12: Troubleshooting

    Universal Rapid Toaster 340-URT Troubleshooting CAUTION Toaster may be hot! SYMPTOM POSSIBLE CAUSE CHECK REMEDY Bagels or muffins are Toaster settings are 1. Increase toast time. Change both toast time and not toasted or incorrect. temperature until an 2. Increase toast temperature for both radiant...
  • Page 13 Universal Rapid Toaster 340-URT Troubleshooting (continued) SYMPTOM POSSIBLE CAUSE CHECK REMEDY Bagels or muffins are Toaster settings are 1. Reduce toast temperature of both radiant Change both toast time and too dark or burnt. incorrect. heaters. (Temperature is decreased by...
  • Page 14 Universal Rapid Toaster 340-URT Troubleshooting (continued) SYMPTOM POSSIBLE CAUSE CHECK REMEDY Buns are not toasted Toaster settings are 1. Check heater temperature. or product is not dark incorrect. 2. Change compression settings. If both crowns and enough. heels are light, increase compression setting (the higher the compression setting, the greater the compression).
  • Page 15 Universal Rapid Toaster 340-URT Troubleshooting (continued) SYMPTOM POSSIBLE CAUSE CHECK REMEDY Buns are not toasted Main PCB is failing. Measure the voltage output at the relay connection at Replace main PCB. or product is not dark the main PCB. When the unit is not calling for heat, enough (continued).
  • Page 16 Universal Rapid Toaster 340-URT Troubleshooting (continued) SYMPTOM POSSIBLE CAUSE CHECK REMEDY Compression plates Compression setting is Ask store to verify that the compression setting is do not move or do incorrect. correct. not move to the Encoder is set improperly or...

  • Page 17: Exploded Views And Parts Lists

    Universal Rapid Toaster 340-URT Exploded View and Parts List Rear Parts Breakdown Part Part Description Description 78-240S Start SW 89-1060S Collar 1/4” w/Set Screw (Pkg of 8) 85-125S Solenoid 340-296S BKT, Pivot RH & LH Rear 340-341S Shoulder Bolt (Pkg of 2) 340-296S BKT, Pivot RH &...
  • Page 18 Universal Rapid Toaster 340-URT Exploded View and Parts List Controller Side Parts Breakdown Part Part Description Description 78-240S Start SW 65-063-06S SS Relay, DPST, 30 amp, 200/240 AC, 50/60 88-787S Fuse Holder (Pkg of 12) 77-059S Terminal Block 340-375S Main PCB 340-682S Motor &...
  • Page 19 Universal Rapid Toaster 340-URT Exploded View and Parts List Parts Breakdown Part Part Description Description 340-368S IR Heater (Right) 340-369S IR Heater (Left) 340-360S Gate Kit 340-236S Club Divider 340-275S Club Platen 340-255S Overlay (Heel & Crown) 340-269S Main Platen...
  • Page 20 Universal Rapid Toaster 340-URT Exploded View and Parts List Parts Breakdown Part Part Description Description 89-1093S Cotter Pin (Pkg of 4) 340-651S Rod, Crush Link, Short 89-1064S Compression Spring (Pkg of 2) 340-142S Coupler Assy w/Pin 340-652S Rod, Crush Link, Long 89-1063S Retaining Ring &...

  • Page 21: Wiring Diagram

    Universal Rapid Toaster 340-URT Wiring Diagram ALTERNATE STYLE GRN/YEL POWER SERVICE CORD RELAY PLATE POWER SWITCH FRONT COVER RELAY PLATE CLOSE OPEN (LEFT) (LEFT) FUSE CLOSE OPEN (RIGHT) (RIGHT) P3 P1 P5 P2 P4 GRN/YEL FRONT COVER TRANSFORMER KEYBOARD BLU BLU...
  • Page 22 Universal Rapid Toaster 340-URT Wiring Diagram (continued) YEL OR BLK FUSE YEL OR BLK HEATER GRN/YEL GRN/YEL CHUTE CHASSIS HEATER RELAY PLATE FUSE (OPTIONAL) PROBE WHT/GRN IR-REAR CLUB-REAR PLATEN CLUB-FRONT IR-FRONT REV E Printed in USA 06/09 © 2009 340-500revH-EN...

  • Page 23: Printed Circuit Board

    Universal Rapid Toaster 340-URT Printed Circuit Board 06/09340-500revH-EN Printed in USA 06/09 © 2009...

  • Page 24: Planned Maintenance

    PREP EQUIPMENT PR 41 Prince Castle Universal Rapid Toaster Model 340-URT Daily maintenance tasks Model 340-URT PR 41 D1 Clean toaster Monthly maintenance tasks PR 41 M1 Clean toaster Semi-annual maintenance tasks PR 41 S1 Rotate toaster chambers Hazards These icons alert you to a possible risk of personal injury.
  • Page 25 Clean toaster Daily PR 41 D1 To reduce the chance of buns sticking to the platens and to maintain the platen coating Time required 15 minutes to prepare 10 minutes to complete Time of day At close For 24-hour restaurants: During low-volume periods Hazard icons Chemicals Electricity...
  • Page 26 Clean toaster (continued) Remove and Clean sheets. Clean outside of toaster. Remove the main platen sheet Spray a clean, sanitized towel by first removing the top with McD HDD. Wipe down clamp bar and then pull out the outside of the entire the sheets.
  • Page 27 Clean toaster Monthly PR 41 M1 To reduce the chance of buns sticking to the platens and to maintain the platen coating Time required 15 minutes to prepare 15 minutes to complete Time of day At close For 24-hour restaurants: during low-volume periods Hazard icons Chemicals Hot Surfaces...
  • Page 28 Clean toaster (continued) Apply McD Hi-Temp Grill Wipe platen. Cleaner to platen. Wipe each platen with the URT cleaning tool and towel Spread a light coating of grill thoroughly. Remove all grill cleaner onto the platen with cleaner residue. the URT cleaning tool. Apply grill cleaner to each section of Equipment Alert the platen by lightly...
  • Page 29 Rotate toaster chambers Semi-annual PR 41 S1 To ensure the front and rear chambers wear evenly Time required 20 minutes to prepare 20 minutes to complete Time of day At close For 24-hour restaurants: during low-volume periods Hazard icons Electricity Hot Surfaces Sharp Objects/Surfaces Chemicals...
  • Page 30 Rotate toaster chambers (continued) Move rear chamber. Remove the 2 top screws from the rear chute with a Phillips screwdriver. Set the screws aside. Move the rear chamber to where the front chamber was previously. The rear chamber is now the new front chamber.

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