Lezeti DC4812VRF Service Manual

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LEZETi Off-Grid DC4812VRF_SERVICE MANUAL V2.1
MODEL: DC4812VRF
48V DC AIR CONDITIONER

SERVICE MANUAL

 
WARNING!
This unit uses high voltage DC power. There are multiple capacitors
within the unit that may contain dangerous power, even after the
power supply has been disconnected.
Capacitors MUST BE DISCHARGED before servicing any electrical
components of this unit!

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Summary of Contents for Lezeti DC4812VRF

  • Page 1: Service Manual

    LEZETi Off-Grid DC4812VRF_SERVICE MANUAL V2.1 MODEL: DC4812VRF 48V DC AIR CONDITIONER SERVICE MANUAL   WARNING! This unit uses high voltage DC power. There are multiple capacitors within the unit that may contain dangerous power, even after the power supply has been disconnected.
  • Page 2: Table Of Contents

    Table   o f   C ontents   1.     Precau*on   .........................   2   1     Safety   Precau*on   ......................2   2     Warning   ..........................2   2.     Specifica*ons   ........................5   3.  ...
  • Page 3: Precau*On

    LEZETi Off-Grid DC4812VRF_SERVICE MANUAL V2.1 1.   P recau*on   1.1   S afety   P recau*on   To   p revent   i njury   t o   t he   u ser   o r   o ther   p eople   a nd   p roperty   d amage,   t he   i nstruc*ons   l isted   b elow  ...
  • Page 4 For   i nstalla*on,   a lways   c ontact   a n   e lectrician   o r   a n   A uthorized   s ervice   p rovider.   •  Do   n ot   i nstall   t he   p roduct   o n   a   d efec*ve   i nstalla*on   s tand.   • ...
  • Page 5 Opera*onal   c au*ons       Do   n ot   e xpose   t he   s kin   d irectly   t o   c ool   a ir   f or   l ong   p eriods   o f   * me.   ( Do   n ot   s it   i n   t he   draQ).  ...
  • Page 6: Specifica*Ons

    2.   S pecifica*ons Model DC4812VRF Indoor DC4812VRF-­‐IDU Outdoor DC4812VRF-­‐ODU Power   s upply 48V   D C   Cooling Capacity Btu/h 13098 Input Btu/w 18.61 SEER Btu/w 18.8 Hea*ng Capacity Btu/w 13632 Input 1081 3.69 HSPF Btu/w MAX.FUSE  ...
  • Page 7 Indoor   n oise   l evel   dB(A) 41/37/34   ( Hi/Mi/Lo) Indoor   u nit Dimension   ( W*D*H) 920   x   2 23   x   2 92 Dimension   ( W*D*H) inch 36.3   x   8 .8   x   1 1.5 Packing  ...
  • Page 8 Refrigerant   P iping   Max.   e leva*on   Q.   26   Connec*on   W iring   -­‐-­‐   Plug   t ype   -­‐-­‐   Thermostat   t ype   Remote   C ontrol     Opera*on   t emperature     Indoor  ...
  • Page 9: Dimensions

    3.   D imensions 3.1   I ndoor   U nit Model W   ( mm) H   ( mm) D   ( mm) DC4812VRF (36.22   i n) (11.50   i n) (8.78   i n) Model L   ( mm) R  ...
  • Page 10: Outdoor   Unit

    W1   ( mm) A   ( mm) B   ( mm) Model   (29.92   i n) (11.22   i n) (23.23   i n) (32.4   i n) (20.87   i n) (11.42   i n) DC4812VRF 9  ...
  • Page 11: Refrigerant   Cycle   Diagram

    4.   R efrigerant   C ycle   D iagram 10  ...
  • Page 12: Wiring   Diagrams

    5.   W iring   D iagram   5.1   I ndoor   U nit  ...
  • Page 13: Outdoor   Unit

    5.2   O utdoor   U nit 12  ...
  • Page 14: Installa*On   Details

    6.   I nstalla*on   d etails   6.1   T orque   W rench   s heet   f or   i nstalla*on   Outside   d iameter   Torque   Addi*onal   * ghtening   t orque   6.35mm  ...
  • Page 15: Pipe   Length   And   Eleva*On

    6.3   P ipe   l ength   a nd   e leva*on   The   p ipe   l ength   a nd   r efrigerant   a mount: Model Lineset   l ength Air   p urging   m ethod Addi*onal  ...
  • Page 16: First   *Me   Installa*On

    6.4   F irst   * me   i nstalla*on     Air   a nd   m oisture   i n   t he   r efrigerant   s ystem   h ave   u ndesirable   e ffects   a s   b elow:   • ...
  • Page 17 6)     E vacuate   t he   s ystem   f or   3 0   m inutes   a nd   c heck   w hether   t he   c ompound   m eter   i ndicates   0.1  ...
  • Page 18: Charging   With   Refrigerant   Aqer   Air   Purging

    6.6   C harging   w ith   r efrigerant   a Qer   A ir   P urging     (New   s ystems   a re   p re-­‐charged)     Procedure:   1).   W ith   t he   s ystem   t urned   o ff,   c onfirm   t hat   b oth   t he   2 -­‐way   a nd   3 -­‐way   v alves   a re   s et   t o   t he   closed  ...
  • Page 19: Adding   Refrigerant   If   The   Pipe   Length   >5M

    6.7   A dding   r efrigerant   i f   t he   p ipe   l ength   > 5m   *   N ote-­‐The   u nit   i s   p re-­‐charged   f or   3 -­‐5   m eters.   A dd   r efrigerant,   p er   i nstruc*ons   a bove,   Beyond  ...
  • Page 20 6.8   P ump   D own   w hen   t he   i ndoor   u nit   o r   l ineset   r equires     s ervicing.       C ollec*ng   t he   r efrigerant   i nto   t he   o utdoor   u nit   “ Pump   D own”   Procedure  ...
  • Page 21: R E-­-Installa*On   W Hen   T He   O Utdoor   U Nit   R Equires   S Ervice

    6.9   R e-­‐installa*on   w hile   t he   o utdoor   u nit   r equires   s ervice.     E vacua*ng   t he   w hole   s ystem   Procedure:   1).   C onfirm   t hat   b oth   t he   2 -­‐way   a nd   3 -­‐way   v alves   a re   s et   t o   t he   o pened   p osi*on.   2).  ...
  • Page 22: Opera*On   Characteris*Cs

    7.   O pera*on   c haracteris*cs   CAUTION:   1.   I f   a ir   c ondi*oner   i s   u sed   o utside   o f   t he   a bove   c ondi*ons,   c ertain   s afety   p rotec*on   features  ...
  • Page 23: Display   Func*Ons

    8.2   D isplay   f unc*on     I con   e xplana*on   o n   i ndoor   d isplay   b oard .   22  ...
  • Page 24: Built   In   Protec*On

    8.3   B uilt   i n   P rotec*on   8.3.1   T hree   M inute   D elay   a t   r estart   f or   c ompressor     1   m inute   d elay   f or   t he   1 st   * me   s tart-­‐up   a nd   3   m inutes   d elay   f or   o thers.   8.3.2  ...
  • Page 25: Opera*On   Modes   And   Func*Ons

        8.4   O pera*on   M odes   a nd   F unc*ons   8.4.1   F an   m ode     ( 1)   O utdoor   f an   a nd   c ompressor   s tops.    ...
  • Page 26 8.4.2   C ooling   M ode   8.4.2.1   C ompressor   r unning   r ules:     T he   o pera*on   f requency   o f   c ompressor   a Qer   s tar*ng   s ubmits   t o   f ollowing   r ules.    ...
  • Page 27   H :   R un   a t   F 1   f or   1 hour   ( if   T 1-­‐Ts<-­‐2C°,   t he   c ompressor   w ill   s top)     M eanwhile,   t he   c ompressor   r unning   f requency   i s   l imited   b y   t he   c urrent.    ...
  • Page 28 8.4.2.3   I ndoor   f an   r unning   r ules     I n   c ooling   m ode,   i ndoor   f an   r uns   a ll   t he   * me   a nd   t he   s peed   c an   b e   s elected   a s   h igh,   m edium,    ...
  • Page 29 8.4.3   H ea*ng   M ode   8.4.3.1   C ompressor   r unning   r ules:     T he   m aximum   o pera*on   f requency   o f   t he   c ompressor   a Qer   s tar*ng   a pplies   t o   t he   f ollowing   c hart.   28  ...
  • Page 30       I f   u sers   s witch   o n   A C   b y   r emote   c ontroller,   t he   c ompressor   w ill   r un   a t   t he   F max   f requency   f or   7    ...
  • Page 31   O ff:   C ompressor   s tops.     D ecrease:   D ecrease   t he   r unning   f requency   t o   t he   l ower   l evel.     H old:   K eep   t he   c urrent   f requency.    ...
  • Page 32 8.4.3.3   I ndoor   f an   r unning   r ules:     F or   1 2k,   D C4812VRF   m odels:     I f   t he   c ompressor   s tops   c aused   b y   t he   r oom   t emperature   r ising,   t he   i ndoor   f an   w ill   b e   f orced   t o   r un    ...
  • Page 33 8.4.3.4   D efros*ng   m ode     C ondi*ons   o f   d efros*ng:     -­‐ -­‐-­‐-­‐T4>0C°,     W hen   t he   u nits   a re   r unning,   i f   t he   f ollowing   t wo   i tems   a re   s a*sfied,   t he   u nits   s tart   d efros*ng:    ...
  • Page 34 8.4.3.5   E vaporator   c oil   t emperature   p rotec*on     -­‐ -­‐-­‐-­‐T2>   T EH2C°,   t he   c ompressor   r unning   f requency   d ecreases   t o   t he   l ower   l evel   a nd   r uns   f or   2 0s.    ...
  • Page 35 8.4.5   D rying   m ode   8.4.5.1   I ndoor   f an   s peed   i s   fi xed   a t   b reeze   a nd   c an’t   b e   c hanged.   T he    ...
  • Page 36 8.4.7   T imer   f unc*on   8.4.7.1   T iming   r ange   i s   2 4   h ours.   8.4.7.2   T imer   o n.   T he   m achine   w ill   t urn   o n   a utoma*cally   w hen   r eaching   t he   s et   * me.   8.4.7.3  ...
  • Page 37: Troubleshoo*Ng

    9.   T roubleshoo*ng   S afety     E lectricity   i s   s *ll   k ept   i n   c apacitors   e ven   t he   p ower   s upply   i s   s hut   o ff.   D o   n ot   f orget   t o   d ischarge   t he    ...
  • Page 38: Indoor   Unit   Error   Display

    9.1   I ndoor   U nit   E rror   D isplay   Display LED   S TATUS EEPROM   p arameter   e rror Indoor   /   o utdoor   u nits   c ommunica*on   error Zero-­‐crossing  ...
  • Page 39: Outdoor   Unit   Error   Display

    9.2   O utdoor   U nit   E rror   D isplay     L ED1   ( Red)   o n   r ight 12   v dc   T ransformer On   =   N ormal   O pera*on LED2  ...
  • Page 40: Power   Tes*Ng   At   The   Outdoor   Unit

    9.3   P ower   t es*ng   a t   t he   i ndoor   u nit   Outdoor   Wire   c olor   Name   Remark   terminal   b lock   P   Brown   High  ...
  • Page 41: D Iagnosis   A Nd   S Olu*Ons

    9.4   D iagnosis   a nd   S olu*ons   9.4.1   E EPROM   p arameter   e rror   d iagnosis   a nd   s olu*on   ( E0)   Shut off the power supply and turn it on 5 seconds later.
  • Page 42 9.4.2   I ndoor   /   o utdoor   u nit   c ommunica*on   d iagnosis   a nd     s olu*on   ( E1)   E1   w ill   o ccur   w hen   t he   b a^ery   v oltage   i s   l ow.   T he   v oltage   r ange   i s   from  ...
  • Page 43   9 .4.3   Z ero   c rossing   d etec*on   e rror   d iagnosis   a nd   s olu*on   ( E2)   9.4.4   F an   s peed   h as   b een   o ut   o f   c ontrol   d iagnosis   a nd    ...
  • Page 44 9.4.5     I NDEX   1   1.     I ndoor   a nd   O utdoor   D C   F an   M otors     Measure   t he   r esistance   v alue   o f   e ach   w inding   b y   u sing   t he   t ester.   I f   a ny   r esistance   v alue   i s   z ero,   t he   fan  ...
  • Page 45 9.4.7   O pen   c ircuit   o r   s hort   c ircuit   o f   t emperature   s ensor               d iagnosis   a nd   s olu*on   ( E4/E5/F2)   Ø ...
  • Page 46 Resistance   v alue   ( KΩ)   Temperature   ( °C)   Cen*grade   t o   F ahrenheit   C onversion   T able   °C   10   11   12   13   14   15   16  ...
  • Page 47 9.4.9   I PM   m alfunc*on   d iagnosis   a nd   S olu*on   ( P0)   46  ...
  • Page 48 9.4.10   H igh   t emperature   p rotec*on   o f   c ompressor   t op     d iagnosis   a nd   s olu*on(P2)     47  ...
  • Page 49 9.4.11   I nverter   c ompressor   d rive   e rror   d iagnosis           a nd   s olu*on   ( P4)     48   © 2015 CLIMATEKNOLOGIES, LLC...

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