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Thermo IEC Centra-CL2 Instruction Manual

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Thermo IEC
INSTRUCTION
MANUAL
IM-426
Revision 6
Thermo IEC
Thermo
300 Second Ave.
300 Second Ave.
Needham Heights, MA 02494
Needham Heights, MA 02494
Tel. (781) 449-8060
Tel. (781) 449-8060
Website: www.labcentrifuge.com email: info@iec-centrifuge.com
IEC
Centra-CL2
Centrifuge
Cat. No. 426 -- For 120 VAC, 50/60 Hz
Cat. No. 427 -- For 240 VAC, 50/60 Hz
IEC
Toll Free: (800) 843-1113
Toll Free: (800) 843-1113
Fax (781) 444-6743
Fax (781) 444-6743

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Summary of Contents for Thermo IEC Centra-CL2

  • Page 1 Thermo IEC INSTRUCTION MANUAL IM-426 Revision 6 Centra-CL2 Centrifuge Cat. No. 426 -- For 120 VAC, 50/60 Hz Cat. No. 427 -- For 240 VAC, 50/60 Hz Thermo Thermo IEC 300 Second Ave. 300 Second Ave. Needham Heights, MA 02494 Needham Heights, MA 02494 Tel.

  • Page 2: Table Of Contents

    This manual contains warnings against operating procedures which could result in an accident and/or personal injury. It also contains cautions against procedures which could result in damage to your centrifuge or accessory equipment. Read this manual thoroughly before operating or servicing this centrifuge. Centra-CL2 Instruction Manual...

  • Page 3: Introduction

    • Cat. No. 427 for 240 V, 50/60 Hz The Centra-CL2 accommodates a wide variety of rotors, including fixed angle and horizontal (swinging bucket). IEC AeroCarriers™ provide aerosol containment along with autoclaveability. The CL2 can handle up to 300 ml (801 rotor), and reach maximum speeds of up to 8500 rpm (841 fixed angle rotor) and 3900 rpm (236 horizontal rotor).

  • Page 4: Installation

    300mm in the event of a disruption. The user should therefore mark the clearance envelope boundary around the centrifuge, or laboratory management procedures should require that no person or any hazardous materials are within such a boundary while the centrifuge is operating. Centra-CL2 Instruction Manual...

  • Page 5: Operation

    Opening The Cover Once the red light over the STOP button is steadily illuminated (no longer flashing) pressing the COVER OPEN button on the control panel will release the interlock, allowing the cover to be opened. STOP/COVER OPEN Centra-CL2 Instruction Manual...

  • Page 6: Rotor Installation

    Tighten the nut with your fingers; do not use a tool. Rotors with or without a keyway can be used on the Centra-CL2 since there is no key on the shaft. Starting And Stopping A Run To start a run, use the ARROW buttons to set the desired run time (0 to 60 minutes) in the TIME display, and the desired rpm in the SPEED display.

  • Page 7: Balance

    1. Load four tubes. Positions 3, 6, 10, 13 or 2,5,9,12 or 1,4,8,11 2. Load six tubes. Positions 6,7,3,13,14,10 or 5,7,2,12,14,9 or 1,7,4,8,14,11 3. Load an odd number of tubes. Not recommended (unless a dummy tube is used for balance.) Centra-CL2 Instruction Manual...

  • Page 8: Applications

    The Speed and Force Table indicates the maximum speed and RCF the Centra-CL2 can achieve with various rotor/accessory combinations.

  • Page 9: Speed And Force Tables

    14.3 fixed 4x2093s 16x7ml Hemogard Vacutainer 13x100mm 3700 2200 14.3 fixed 4x2093s 28x7ml Vacutainer 16x75mm 3900 2150 12.7 fixed 4x2094S 28x5ml Vacutainer 13x75mm 3900 2150 12.7 fixed 4x2094s 28x5ml Hemogard Vacutainer 13x75mm 3900 2150 12.7 fixed 4x2094s Centra-CL2 Instruction Manual...
  • Page 10 12-Place 45 degree Fixed Angle Rotor Tube Maximum No. x Vol. (ml) Tube RPM / Radius Adapter 12x1.5-2.0ml microtubes 8500 4680 12x0.7ml microtubes 8500 4770 5763 12x0.5ml microtubes 8500 3960 5763 12x0.4ml microtubes 8500 4680 5764 12x0.25ml microtubes 8500 3630 5764 Centra-CL2 Instruction Manual...

  • Page 11: Derating Table For Dense Samples

    4.2 Derating Table for Dense Samples The Speed and Force Table lists the Maximum speed for each rotor/ accessory combination in the Centra-CL2. IEC guarantees that the units can achieve these speeds when used at nominal voltage. These speeds are guaranteed only with samples whose specific gravity is not...

  • Page 12: Chemical Resistance Table

    Chemical Resistance Table Centra-CL2 Instruction Manual...

  • Page 13: Compatible Processes For Decontamination

    Compatible Processes For Decontamination WARNING: This chart describes the material compatibility of various sterilization methods. It does not specify the adequacy of sterilization. Refer to section 4.3 Chemical Resistance Table for material compatibility during centrifugation. Centra-CL2 Instruction Manual...

  • Page 14: Nomograph

    RCF Nomograph Centra-MP4/MP4R Operation Manual...

  • Page 15: Maintenance

    Store them open to the atmosphere, not in a plastic bag, so that any residual moisture will evaporate. The parts should face downward to avoid retaining moisture in the cavities. Centra-CL2 Instruction Manual...

  • Page 16: Brush Replacement

    1/4 of an inch long. Be sure to reinstall all parts removed. It is important to check the brushes periodically since damage to the motor can occur if the brush is allowed to wear down to the spring. Centra-CL2 Instruction Manual...

  • Page 17: Fuse Replacement

    IEC part no. 40794 Cover Interlock Bypass The Centra-CL2 has an interlock bypass for easy sample retrieval in the event of a power failure. To bypass the safety interlock, unplug the centrifuge and pry off the plastic plug located on the bottom of the control panel. Pull downward on the cord to release the interlock.

  • Page 18: Warranty

    Warranty IEC wants you to be satisfied with the quality of your Centra-CL2 centrifuge. We warrantee your IEC centrifuge for one year and IEC rotors for seven years. We will repair or replace a product that fails, within this period from the date of its delivery, due to defects in material and workmanship, and we will ship you the repaired product or its replacement at our expense.

  • Page 19: Specifications

    11 in. (28 cm) Cover Opened: 24 in. (61 cm) Width 13 in. (34 cm) Depth 16 in. (40 cm) Net Weight 11 kg (24 lbs.) Shipping Weight 13 kg (29 lbs.) Specifications Subject To Change Without Notice Centra-CL2 Instruction Manual...

  • Page 20: Service

    Warning Messages and Error Codes The following Warning Messages and Error Codes can appear in the display of the Centra-CL2. A Warning Message indicates improper opeartion, and may be cleared by opening the lid, correcting the problem, and then using the centrifuge.

  • Page 21: Disassembly For Service

    Slide the pin out. Interlock The IEC Centra-CL2 has a safety interlock which prevents the cover from being opened unless the rotor is turning 20 RPM or less. There is a switch in the interlock assembly which senses that the cover is closed and locked.

  • Page 22: Timer Pcb

    (such as wriststrap) when handling or servicing. Motor The IEC Centra-CL2 uses an AC series wound drive motor. The motor is not a singular replaceable component, as the base housing of the centrifuge serves as the motor housing. The motor is made up of an armature (includes bearings), field, brushes, brush holders, brush caps, brush leads, and a magnetic rotor.

  • Page 23: Interlock Pcb

    Interlock PC Board The Interlock PCB in the IEC Centra-CL2 disables power to the interlock during rotation. This PC board is mounted below the motor. To sense rotation, it uses a Hall effect sensor to pickup pulses form a magnetic disk mounted on the motor shaft.

  • Page 24: Drawings

    44418 Interlock PCB Layout PL-44418 Interlock PCB Parts List These drawings were accurate at the time of publication. Changes do occur. If you have any questions regarding these drawings, please contact IEC Technical Support at (800) 843-1113. Centra-CL2 Instruction Manual...
  • Page 25 ThermoIEC Technical Service Dept. Printed: 03-25-2002 Tel.: +(781)449-8060 Fax: +(781)455-9749...
  • Page 26 ThermoIEC Technical Service Dept. Printed: 03-25-2002 Tel.: +(781)449-8060 Fax: +(781)455-9749...
  • Page 27 ThermoIEC Technical Service Dept. Printed: 03-25-2002 Tel.: +(781)449-8060 Fax: +(781)455-9749...
  • Page 28 ThermoIEC Technical Service Dept. Printed: 03-25-2002 Tel.: +(781)449-8060 Fax: +(781)455-9749...
  • Page 29 44676 1500pF 400V 44418 RTE24005 U12B 1N4148 0.1UF 250V KA2903D-TF VN2110K1 RUN_COMMAND 1/4W 5% 44416 Thermo IEC 300 SECOND AVE Needham Heights, MA 02494. Title CL2 Digital Timer/PWM Motor Drive Size Document Number 10895 Date: Tuesday, June 19, 2001 Sheet...
  • Page 30 LAST USED REFERENCES U7VCC RST\ 33UF RST\ 0.1uF 0.1uF COV_OPEN MAX699 COV_COMMAND 0.01uF H11A1S 44416 Thermo IEC 300 SECOND AVE Needham Heights, MA 02494. Title CL2 DIGITAL TIMER/PWM MOTOR DRIVE Size Document Number 10895 Date: Tuesday, June 19, 2001 Sheet...
  • Page 32 BILL OF MATERIALS 44416 Part Number: Revision Level:...
  • Page 33 44416 Part Number: Revision Level: Description Part Number Part Reference ZNR0007-00 DIODE, ZENER, 51V Motorola 1N5260C ZNR0006-00 DIODE,ZENER, 43V Motorola 1N5262C XFR0007-00 TRANSFORMER 14VAC/7VAC CT,5VA TELEMA 70020K WSH0006-00 WASHER,SS,SPLIT LOCK,#4 Q2/5 GENERIC UCN0002-01 MICROCONTROLLER, PROGRAMMED UPD75P308GF TPT0000-00 Test Point TP1 TP2 TP3 TP4 TP5 TP6 TP7 Mill-max 2108-2-00-44-00-07-0 SCW0013-00...
  • Page 34 44416 Part Number: Revision Level: Description Part Number Part Reference RES0121-01 RES,560,1/8W,5% R19 R20 Dale CRCW1206561J RES0110-01 RES,47K,1/8w,5%,1206 R14 R40 R41 R42 R43 R44 R45 CRCW1206473J RES0108-01 RES,470K,1/8W,5% Dale CRCW12064703J RES0105-00 RES,470,1/8W,5%,CF CRCW1206471J RES0098-01 RES,4.7K,1/8W,5% R17 R24 R27 Dale CRCW1206472J RES0078-01 RES,270K,1/8W,5%,1206 R11 R34 R35 R36 R37 R38 R39...
  • Page 35 44416 Part Number: Revision Level: Description Part Number Part Reference RES0032-01 RES,130K,1/4W,1% Dale CRCW12101303F RES0025-01 RES,10K,1/8W,1% R1 R9 R18 R22 R23 Dale CRCW12061002F RES0020-00 RES,WIREWOUND,10K,5W,1% Clarostat SC5E-10K RES0014-01 RES,100K,1/8W,5% R15 R16 Dale CRCW1206104J RES0012-00 RES,CC,100,1/4W,5% GENERIC RES0008-01 RES, 10, 1/4W, 5% Dale CRCW1210100JRT1 REG0004-00...
  • Page 36 44416 Part Number: Revision Level: Description Part Number Part Reference POT0001-00 RES,POT,10 TURN,50K Bourns 3266X-1-503 OPT0010-00 IC,OPTOCOUPLER,LOGIC OUT QT Opto H11L2 OPT0009-00 IC,OPTOCOUPLER,TRANS OUT U1 U6 U13 ISOCOM H11A1S OPT0005-00 IC,OPTO-ISOL,AC SWITCH Motorola H11AA1 NUT0003-00 NUT,SS,#4-40 Q2/4 GENERIC MOV0003-00 VARISTOR SUPPRESSOR, 150V D13 D22 EDAL 150LA5...
  • Page 37 44416 Part Number: Revision Level: Description Part Number Part Reference HSK0006-00 HEATSINK, TO-220 CLIP-ON VR1/1 AAVID 576802 B03100 HDW0008-00 SIL PAD Q2/2 BERGQUIST 200-30MAC-54 HDW0007-00 BUSHING, NYLON Q2/1 5624-T-136-033-115 FUS0020-00 FUSE HOLDER, TE5 F3/1 WICKMANN 19562 FUS0019-00 FUSE,160mA,125V,SLO BLO,TE5 WICKMANN 396-0160-44 FET0009-00 MOSFET,N CHANNEL,100V...
  • Page 38 44416 Part Number: Revision Level: Description Part Number Part Reference CON0038-00 HEADER,11 PIN,LOCKING Molex 22-23-2111 CON0037-00 HEADER,13 PIN 2340-5211TG CAP0115-00 TANT,33UF,10V,20% CWR09FC336M CAP0114-00 CER. 0805 CHIP,0.01uF,50V C8 C34 Kemet CO805C103K5RAC CAP0106-00 0.1uF,50V C3 C6 C7 C9 C10 C11 C12 C13 C14 C19 C20 C21 C23 C25 C30 Kemet C1206C104K5RAC...
  • Page 39 44416 Part Number: Revision Level: Description Part Number Part Reference CAP0029-00 ELECT,2200uF,10V Panasonic ECE-A1AGE-222 CAP0028-00 ELECT,1000uF,25V C52 C55 Panasonic ECE-A1EGE-102 CAP0004-00 'Y'TYPE,1500pF C4 C22 Panasonic ECK-DNS152ME BJT0004-01 TRANSISTOR, NPN Motorola MMBT4401L BJT0000-01 TRANSISTOR, PNP Diodes Inc MMBT4403LT1 Page Jun 19, 01...
  • Page 40 REVISIONS ASS'Y KEY Populate 44665 and 44608 POPULATE ON THE APP'D DATE Model ASS'Y 44608 AND 44665 44665 = 100 7W 120V 11/29/95 44418 120V 44608 = 100 7W 3888 2/25/97 Medispin 44608 44665 = .01 4103 7/7/97 44608 = .01 Centra B+ 44665 0.25A...
  • Page 41 ThermoIEC Technical Service Dept. Printed: 03-25-2002 Tel.: +(781)449-8060 Fax: +(781)455-9749...
  • Page 42 Thermo BILL OF MATERIALS 44418 Part Number: Revision Level:...
  • Page 43 44418 Part Number: Revision Level: Part Number Description Part Reference WIR0005-00 JUMPER,INSULATED RES0145-01 RES,CC,820K,1/4W,5% GENERIC RES0117-01 RES,CF,51.1K,1/4W,1% GENERIC RES0107-01 RES,CC,470K,1/4W,5% GENERIC RES0090-01 RES,CC,33K,1/4W,5% GENERIC RES0084-01 RES,CC,3.3K,1/4W,5% R4 R6 GENERIC RES0034-00 RES,CF,137K,1/4W,1% GENERIC RES0022-01 RES 10K Dale CRCW1206103JRT1 RES0015-01 RES,CC,100K,1/4W,5% R3 R13 R14 R22 R23 GENERIC RES0015-00 RES,CF,100K,1/4W,1%...
  • Page 44 44418 Part Number: Revision Level: Part Number Description Part Reference REF10875 SCHEMATIC,PC BD REF1 RCT0044-00 RECTIFIER, SMT 400V 1A FAST RECOVERY Vishay DL 4936-13 RCT0043-00 RECTIFIER, SMT 200V 1A Vishay DL 4003-13 ICD0063-00 IC,CMOS,DUAL,MULTIVIBRATOR,SMT NS PKG CD14538B NS ICA0018-01 IC,OP-AMP,DUAL,SINGLE SUPPLY National LM358AMX ICA0017-00...
  • Page 45 44418 Part Number: Revision Level: Part Number Description Part Reference CAP0211-00 CAP TYPE-Y1,1000pF,250VAC Panasonic ECK-DNA102ME CAP0188-00 CAP 4.7uF,50V Nichicon UVX1H4R716B CAP0113-00 CAP TANT,1UF,16V C3 C7 Kemet T491A105K016 CAP0106-00 CAP 0.1uF,50V C1 C17 C18 Kemet C1206C104K5RAC CAP0059-00 CAP MONO CER,0.1UF,50V 12065C104KAT CAP0027-00 CAP ELECT,1UF,50V Calchip...

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