Aiwa FR-TC5000 Service Manual

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3 7 63 1515 0

SERVICE MANUAL

L 13942296513

CD CLOCK RADIO

www

http://www.xiaoyu163.com

u163

S/M Code No. 09-028-454-9N1

http://www.xiaoyu163.com

FR-TC5000

2 9

FR-TC5500

Q Q

6 7

1 3

1 5

BASIC CD MECHANISM: BZG-4 AB2NC1

UC(S)

9 4

2 8

U(S)

0 5

2 9

9 4

2 8

9 9

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Summary of Contents for Aiwa FR-TC5000

Page 1 FR-TC5000 UC(S) 3 7 63 1515 0 FR-TC5500 U(S) SERVICE MANUAL L 13942296513 CD CLOCK RADIO BASIC CD MECHANISM: BZG-4 AB2NC1 u163 S/M Code No. 09-028-454-9N1 http://www.xiaoyu163.com...
Page 2 http://www.xiaoyu163.com SPECIFICATIONS -1/1 3 7 63 1515 0 <Tuner section> Frequency range FM: 87.5 ~ 108.1 MHz (200 kHz steps) AM: 530 ~ 1,710 kHz (10 kHz steps) Antenna FM: Wire antenna AM: Ferrite bar antenna <CD player section> Tracking system 3-beam laser Laser pickup Semiconductor laser...
Page 3 http://www.xiaoyu163.com PROTECTION OF EYES FROM LASER BEAM DURING SERVICING -1/1 3 7 63 1515 0 CAUTION This set employs laser. Therefore, be sure to follow carefully the instructions below when servicing. Use of controls or adjustments or performance of proce- dures other than those specified herin may result in WARNING!! hazardous radiation exposure.
Page 4 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL FR-TC5000 FR-TC5500 UCSC O AS1001 8C-RD2-901-010 IB,(U,3L) O AS1001...
Page 5 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL FR-TC5000 FR-TC5500 UCSC 0101 87-010-264-040 CAP,E 100-10V 0102 87-010-264-040 CAP,E 100-10V 0103 87-012-274-080 C-CAP,0.001UF-50V...
Page 6 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL FR-TC5000 FR-TC5500 UCSC 0101 87-020-027-080 C-DIODE,1SS184 0221 87-020-027-080 C-DIODE,1SS184 0254 87-020-027-080 C-DIODE,1SS184 O FFC0101 8B-ZG4-604-010 FF-CABLE,16P 1.0 220MM...
Page 7 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL FR-TC5000 FR-TC5500 UCSC 0149 88-108-102-080 C-RES,1K-1/16 0151 88-108-105-080 C-RES,1M-1/16W...
Page 8 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL FR-TC5000 FR-TC5500 UCSC FRONT O CN 0352 S0-702-401-300 CONN PIN 7 PINS...
Page 9 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL FR-TC5000 FR-TC5500 UCSC MAIN 0023 S2-104-100-250 CAP,CER 0.1UF-25V...
Page 10 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL FR-TC5000 FR-TC5500 UCSC MAIN O CN 0704 SC-RD2-615-010 CONN,PHR-03...
Page 11 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL FR-TC5000 FR-TC5500 UCSC MAIN 0057 S0-220-510-160 RES,22-1/16W (1/...
Page 12 http://www.xiaoyu163.com ELECTRICAL PARTS LIST - 8/8 3 7 63 1515 0 • Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received. CHIP RESISTOR PART CODE Chip Resistor Part Coding Figure...
Page 13 http://www.xiaoyu163.com TRANSISTOR ILLUSTRATION -1/1 3 7 63 1515 0 E C B B C E 2SA1362GR 2SA1015 2SA1213 2SA1235 2SC2712GR 2SC1815 2SB1566 2SC3326B 2SC1923 DTC114TK/TKA DTC124XKA L 13942296513 u163 -13- http://www.xiaoyu163.com...
Page 14 http://www.xiaoyu163.com SCHEMATIC DIAGRAM - 1/4 (MAIN SECTION) 3 7 6 3 1 5 1 5 0 MAIN C.B L10,TC2 AM TRACKING 2SC1815GR Q704 2SC1815GR 2SC1815GR MUTE SW Q702 2SC1815GR CD C.B W191 Q6,Q9 3V REG FRONT C.B CN702 SP701(L-CH) Q701 FM TRACKING 2SC1815GR JACK C.B...
Page 15 http://www.xiaoyu163.com SCHEMATIC DIAGRAM - 2/4 (CD SECTION) 3 7 6 3 1 5 1 5 0 CD C.B 6.8k FRONT C.B PICK UP CN303 6.8k UNIT FFC101 10/16 10/16 SW C.B FFC201 1 3 9 4 2 2 9 6 5 1 3 22/16 TK/TKA TK/TKA...
Page 16 SCHEMATIC DIAGRAM - 3/4 (FRONT SECTION) <FR-TC5000> 3 7 6 3 1 5 1 5 0 DOOR SW C.B KEY C.B (DOOR SW) TUNING/CLOCK DOWN POWER STANDBY/ON VOLUME FUNCTION PRESET CN351 CN351 (1-7) (1-7) ALARM 1 SLEEP BAND/FM STEREO MAIN C.B...
Page 17 http://www.xiaoyu163.com SCHEMATIC DIAGRAM - 4/4 (FRONT SECTION) <FR-TC5500> 3 7 6 3 1 5 1 5 0 DOOR SW C.B KEY C.B (DOOR SW) TUNING/CLOCK DOWN POWER STANDBY/ON VOLUME FUNCTION PRESET CN351 CN351 (1-7) (1-7) ALARM 1 SLEEP BAND/FM STEREO MAIN C.B WEEKEND ALARM 2...
Page 18 http://www.xiaoyu163.com WIRING - 1/6 (MAIN C.B) 3 7 6 3 1 5 1 5 0 MAIN C.B D805 C813 Q804 C814 JACK C.B CN705 C821 S301 T801 CD C.B AC120V W191 60Hz 1 3 9 4 2 2 9 6 5 1 3 FRONT C.B CN702 CN301...
Page 19 http://www.xiaoyu163.com WIRING - 2/6 (CD C.B) 3 7 6 3 1 5 1 5 0 CD C.B LOADING MOTOR FFC101 FFC201 SW C.B PICK UP UNIT MAIN C.B CN703 1 3 9 4 2 2 9 6 5 1 3 FRONT C.B CN303 Q251...
Page 20 WIRING - 3/6 (FRONT C.B) <FR-TC5000> 3 7 63 1515 0 FRONT C.B <5000> LCD301 KEY C.B CN351 MAIN C.B CD C.B CN301 W181 CN351 L 13942296513 CN352 KEY C.B CN352 S308 S306 ALARM 1 C306 TUNING/CLOCK D305 S307...
Page 21 http://www.xiaoyu163.com WIRING - 4/6 (FRONT C.B) <FR-TC5500> 3 7 63 1515 0 FRONT C.B <5500> LCD301 KEY C.B CN351 MAIN C.B CD C.B CN301 W181 CN351 CN353 CN352 R331 L 13942296513 KEY C.B CN352 R332 S308 S306 ALARM 1 C306 TUNING/CLOCK D305 S307...
Page 22 http://www.xiaoyu163.com WIRING - 5/6 (KEY C.B/JACK C.B/DOOR SW C.B) 3 7 6 3 1 5 1 5 0 DOOR SW C.B S321 CN304 (DOOR SW) Q303 KEY C.B S320 S319 POWER JACK C.B FUNCTION STANDBY/ON FRONT C.B FRONT C.B SP701 CN351 CN352 (L-CH)
Page 23 http://www.xiaoyu163.com WIRING - 6/6 (MOTOR C.B/SW C.B) 3 7 63 1515 0 PICK UP UNIT FFC101 CD C.B CN101 MOTOR C.B L 13942296513 SPINDLE LIMIT SW MOTOR SLED MOTOR FFC251 CD C.B CN251 SW C.B FFC201 CD C.B CN201 CLMP SW STKR1 SW u163 STKR2 SW...
Page 24 http://www.xiaoyu163.com VOLTAGE CHART -1/2 3 7 63 1515 0 UNIT: V CD SECTION TEST CONDITION: CD PLAY IC301 (LC877348A5Z52) PIN’S NUMBER CD PLAY 4.87 4.92 4.81 0.05 0.58 4.86 PIN’S NUMBER CD PLAY 2.55 2.09 2.25 4.93 0.91 4.92 1.17 PIN’S NUMBER CD PLAY 0.85...
Page 25 http://www.xiaoyu163.com VOLTAGE CHART -2/2 IC251 (BA5936S) 3 7 63 1515 0 PIN’SNUMBER CD PLAY 3.57 3.56 3.50 3.58 2.53 2.53 7.60 7.63 PIN’SNUMBER CD PLAY 7.61 7.02 5.04 3.87 3.87 PIN’SNUMBER CDPLAY 3.43 3.60 3.22 2.53 7.62 2.53 PIN’SNUMBER CD PLAY 3.12 3.88 3.88...
Page 26 http://www.xiaoyu163.com ADJUSTMENT -1/1 3 7 63 1515 0 MAIN C.B IFT1 Test point 1 16pin Test point 2 1. AM IF Adjustment 4. FM Frequency Range Adjustment Testpoint: IC1 (TA2104AN) 16PIN Testpoint: R8 L 13942296513 Adjustment location: IFT1 Adjustment location: L3 IFT1 .................
Page 27 http://www.xiaoyu163.com LCD DISPLAY -1/1 (N-04D-32) 3 7 63 1515 0 SEGMENT L 13942296513 COMMON u163 -27- http://www.xiaoyu163.com...
Page 28 http://www.xiaoyu163.com IC BLOCK DIAGRAM -1/3 3 7 63 1515 0 IC, BA5936S Rog CURRENT DETECTOR TERMINAL L 13942296513 IC, LC72131D REFERENCE DIVIDER PHASE DETECTOR CHARGE PUMP SWALLOW COUNTER UNLOCK 1/16,1/17 4bits DETECTOR 12bits PROGRAMMABLE DIVIDER DATA SHIFT REGISTER UNIVERSAL LATCH COUNTER POWER u163...
Page 29 http://www.xiaoyu163.com IC BLOCK DIAGRAM -2/3 3 7 63 1515 0 IC, CXA1992AR RF SUMMING AMP PD1 IV PD2 IV FE_BIAS SENS2 ↓ SENS1 LASER POWER CONTROL F IV AMP FE AMP C. OUT E IV AMP DFCT XRST LEVEL S FO.
Page 30 http://www.xiaoyu163.com IC BLOCK DIAGRAM -3/3 3 7 63 1515 0 IC, CXD2589O 25 26 27 28 TES1 TEST Error Clock XRST Corrector Generator RMUT Interface demodurator Serial-In LMUT Interface ASYI Asymmetry ASYO XTAI Timing Corrector BIAS Logic XTAO Over Sampling Digital Filter XPCK 3rd-Order...
Page 31 http://www.xiaoyu163.com IC DESCRIPTION -1/1 (LC877348A5Z52)-1/2 3 7 63 1515 0 Pin No. Pin Name Description LD-MOT-FWD CD mechanic changer control output motor control LD-MOT-REV CD mechanic changer control output motor control CLOCK CD control serial port XLAT CD control serial port DATA CD control serial port SENS...
Page 32 http://www.xiaoyu163.com IC DESCRIPTION -1/1 (LC877348A5Z52)-2/2 3 7 63 1515 0 Pin No. Pin Name Description ALARM1 KEY ALARM1 button input terminal (Lo active) ALARM2 KEY ALARM2 button input terminal (Lo active) UP KEY UP button input terminal (Lo active) DOWN KEY DOWN button input terminal (Lo active) SET KEY SET button input terminal (Lo active)
Page 33 http://www.xiaoyu163.com MECHANICAL EXPLODED VIEW -1/1 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 -33- http://www.xiaoyu163.com...
Page 34 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL FR-TC5000 FR-TC5500 UCSC O MC1001 8C-RD2-011-010 WINDOW,FR O MC1001...
Page 35 http://www.xiaoyu163.com COLOR NAME TABLE -1/1 3 7 63 1515 0 Basic color symbol Color Basic color symbol Color Basic color symbol Color Black Cream Orange Green Gray Blue Transparent Blue Gold Pink Silver Titan Silver Brown Violet White Transparent White Yellow Transparent Yellow Metallic Blue...
Page 36 http://www.xiaoyu163.com CD MECHANISM EXPLODED VIEW -1/2 <BZG-4 AB2NC1> 3 7 63 1515 0 L 13942296513 u163 -36- http://www.xiaoyu163.com...
Page 37 http://www.xiaoyu163.com CD MECHANISM PARTS LIST -1/2 <BZG-4 AB2NC1> = ! SAFTY PARTS = Components marked All components used on this model at the production line are shown in this service manual. 3 7 63 1515 0 However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers.
Page 38 http://www.xiaoyu163.com CD MECHANISM EXPLODED VIEW -2/2 <BZG-D YB1NF> 3 7 63 1515 0 L 13942296513 u163 -38- http://www.xiaoyu163.com...
Page 39 http://www.xiaoyu163.com CD MECHANISM PARTS LIST -2/2 <BZG-D YB1NF> = ! SAFTY PARTS = Components marked All components used on this model at the production line are shown in this service manual. 3 7 63 1515 0 However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers.
Page 40 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL FR-TC5000 FR-TC5500 UCSC 87-B50-054-010 CARD WARRANTY 87-B50-107-010 CAUTION SAFETY SHEET (UL1492)
Page 41 http://www.xiaoyu163.com SERVICE PRECAUTIONS -1/2 3 7 63 1515 0 1. Disassembly Procedure 1. Remove 4 screws of a main part bottom. 2. Remove 2 screws of a inside CD lid (No-1 portion of Photo-1). 3. The speaker net left and right is removed, left and right each 2 screws are removed.
Page 42 http://www.xiaoyu163.com SERVICE PRECAUTIONS -2/2 3 7 63 1515 0 3. CD test mode functional explanation Operation Operation Contents MODE Display Test mode starting Start Mode FUNCTION All-points light APC circuit check All-points light All SERVO OFF Search Mode Leather current measurement LASER ON Focus error waveform check VCC ON...
Page 43 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111 H251941 http://www.xiaoyu163.com...

This manual is also suitable for:

Fr-tc5500