Innova 4430 Manual To Operations
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Innova 4430 Manual To Operations

Large stackable refrigerated incubator shaker
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Large Stackable
Refrigerated
Incubator Shaker
MANUAL NO: M1243-0051
Revision J
August 2, 2002
NEW BRUNSWICK SCIENTIFIC CO., INC.
BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005
Telephone: 1-732-287-1200 • 1-800-631-5417
Fax: 732-287-4222 • Telex: 4753012 NBSCO
Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com

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  • Page 1 Large Stackable Refrigerated Incubator Shaker MANUAL NO: M1243-0051 Revision J August 2, 2002 NEW BRUNSWICK SCIENTIFIC CO., INC. BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005 Telephone: 1-732-287-1200 • 1-800-631-5417 Fax: 732-287-4222 • Telex: 4753012 NBSCO Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com...
  • Page 2 Innova 4430 Incubator Shakers M1243-0051 User’s Guide...
  • Page 3 INTERNATIONAL OFFICES: THE NETHERLANDS BELGIUM New Brunswick Scientific BV New Brunswick Scientific NV/SA Kerkenbos 1101, 6546 BC Nijmegen ’t Veldeke 1 P.O Box 6826, 6503 GH Nijmegen B-1970 Wezembeek-Oppem Holland België/Belgique Tel: 31 (0)24 3717 600 Tel: 32 (0)2 731 6787 Fax: 31 (0)24 3717 640 Fax: 32 (0)2 731 8130 E-mail: sales@nbsbv.nl...
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  • Page 5 CAUTION! This equipment must be operated as described in this manual. If operational guidelines are not followed, equipment damage and personal injury can occur. Please read the entire User’s Guide before attempting to use this unit. Do not use this equipment in a hazardous atmosphere or with hazardous materials for which the equipment was not designed.
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  • Page 7: Manual Conventions

    Copyright Notice New Brunswick Scientific Company, Inc. Box 4005 44 Talmadge Road Edison, New Jersey 08818-4005 © Copyright 2002 New Brunswick Scientific Co., Inc. All Rights Reserved. Reproduction, adaptation, or translation without prior written permission from New Brunswick Scientific is prohibited. Disclaimer Notice New Brunswick Scientific Co., Inc.
  • Page 8 THIS PAGE INTENTIONALLY BLANK Innova 4430 Incubator Shakers M1243-0051 User’s Guide...
  • Page 9 W A R R A N T Y Every Instrument manufactured by the New Brunswick Scientific Co., Inc. is warranted to be free from defects in material and workmanship. This apparatus is warranted for 2 years or 10,000 hours (whichever comes later) against faulty components and assembly and our obligation under this warranty is limited to repairing or replacing the instrument or part thereof, which shall within 2 years or 10,000 hours (whichever comes later) after the date of shipment,...
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  • Page 11: Table Of Contents

    ........................17 NPACKING OF QUIPMENT PREPARING THE LOCATION........................19 ..........................19 HYSICAL OCATION ............................19 NVIRONMENT ........................19 LECTRICAL EQUIREMENTS ..........................19 PACE EQUIREMENTS INSTALLING THE INNOVA 4430......................21 .....................21 OOLS EQUIRED FOR NSTALLATION ........................21 EVELING A INGLE HAKER ......................22 EVELING THE PTIONAL 4430 ................22 OUNTING THE...
  • Page 12 10.3.4 Flask Clamps for Universal Platforms: ..................53 10.3.5 Replacement Clamp Hardware Kits .....................53 10.3.6 Carriers and Test Tubes: ......................54 10.3.7 Optional Bases for Innova 4430 ....................54 10.3.8 Stacking Kit for Innova 4430 ......................54 10.3.9 Cleaning Supplies .........................54 DRAWINGS ..............................55 11.1 ...........................55...

  • Page 13: Overview

    Shaker mechanism when the door is opened. Additionally, the door can easily be operated with one hand. The Innova 4430 is equipped with visual and audible alarms that alert the user to the following conditions: • The end of a timed run •...

  • Page 14: Innova 4430, Front View

    KEYPAD START Select STOP NOTE: On the right side panel of the Innova 4430, there are two ports that are plugged. These are Service Access Ports, reserved for use only by NBS Service Technicians. Innova 4430 Incubator Shakers M1243-0051 User’s Guide...

  • Page 15: Specifications

    1.2 Specifications These specifications assume a maximum load of 34 pounds (15.5 kg), including platforms, clamps, glassware and contents. Innova 4430 Incubator Shaker SHAKING 25-400 rpm with 1-inch (2.5 cm) stroke or 25-300 rpm with 2-inch (5.1 cm) Speed stroke or 25-250 rpm with 2-inch (5.1 cm) stroke for 3 units stacked ±...
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  • Page 17: Inspection, Verification & Unpacking Of Equipment

    Verify against your NBS packing list that you have received the correct materials. 2.3 Unpacking of Equipment WARNING! Do not attempt to lift the Innova 4430 by hand. Always use a lifter or other suitable equipment when raising or handling the unit.
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  • Page 19: Preparing The Location

    Shaker under full load operating conditions. WARNING! REMINDER: Do not attempt to lift the Innova 4430 by hand. Always use a lifter or other suitable equipment when raising or handling the unit.
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  • Page 21: Installing The Innova 4430

    Always use a lifter or other suitable equipment when raising or handling the unit. 4.1 Tools Required for Installation To install the Innova 4430 on an optional base and/or to stack Innova 4430 units, the following tools will be needed: • Number 2 Phillips head screwdriver •...

  • Page 22: Leveling The Optional Base

    Figure 3: Optional Base 4.4 Mounting the Innova 4430 on the Optional Base 1. Using a forklift or lifter, raise the Innova 4430 so that its back end is tilted toward the rear of the base. 2. Remove all four feet from the bottom of the Shaker. They will not be needed for stacking, but you may want to keep them for future use.
  • Page 23 4. Using the 10-24 x ½-inch screws, #10 lock washers and washers provided, secure the rear of the Innova 4430 to the corner braces in the base. With the remaining 10-24 x ½- inch screws, #10 lock washers and washers, attach the front corner braces to the unit.

  • Page 24: Installing The Innova 4430 Stacking Kit

    7. Fully load the shaker and do a test run at normal speed. Make additional leveling adjustments if necessary. 4.5 Installing the Innova 4430 Stacking Kit 1. Remove the four 10-32 pan head screws from the top of the shaker installed on the base.

  • Page 25: Stacking A Second Innova 4430 Shaker

    Figure 8: Installing Stacking Kit Brackets 4.6 Stacking a Second Innova 4430 Shaker 1. Using a forklift or lifter, raise the Innova 4430 to be stacked so that its back end is tilted toward the rear of the mounting brackets.

  • Page 26: Stacking A Third Innova 4430

    4. As indicated in the above drawing, secure the bottom of the upper Innova 4430 to the mounting brackets with the five sets of 10-24 x ½-inch screws, lock washers and washers provided. 5. As before, make sure the Shakers are level; add metal shims under the base if needed.

  • Page 27: Features

    5.1 Keypad Figure 10: Keypad 5.2 LED Display The digital display on the control panel is a three-digit . During normal LED DISPLAY shaker operation, the display will indicate: • Shaker status (On/Off) • Shaking speed • Chamber temperature • Setpoints •...

  • Page 28: User Interface Keys

    0.1 to 99.9 hours. The timer can be disengaged without stopping an ongoing run. • Indicates the status of the audible alarm. When MUTE illuminated, the audible alarm is disabled. Innova 4430 Incubator Shakers M1243-0051 User’s Guide...

  • Page 29: Function Indicators

    5.5 Function Indicators Four function indicator lights are located to the right of the . They indicate LED DISPLAY the current parameter being displayed: • revolutions per minute • time remaining (in a timed run) HOURS • °C interior chamber temperature •...
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  • Page 31: Getting Started

    6.1 Platform Assemblies The Innova 4430 can be used with a wide variety of NBS 18-inch X 30-inch (46 X 76 cm) bolt-on type or 16.5-inch x 33-inch (42 x 85 cm) easy lift-out type* platforms which will accept a variety of clamps for flasks, test tubes, etc. A platform is a separate item, not included with the Shaker assembly, which is required for operation.

  • Page 32: Installation Of Clamps

    Hardware Application Charts, Section 10). 2. Place the loose girdle around the upper portion of clamp body so that it is held in place by the legs of the clamp. 3. Insert the flask into the clamp. Innova 4430 Incubator Shakers M1243-0051 User’s Guide...

  • Page 33: Electrical Connections

    Figure 12: 2- to 6-Liter Clamp Installation CLAMP UPPER GIRDLE WITH GIRDLE MOUNTING HOLES (5) TUBES PLATFORM CLAMP BODY LOWER (LEGS AND BASE) GIRDLE WITH GIRDLE TUBES NOTE The above drawing is also applicable to 2800 ml Fernbach Flask Clamp. NBS flask clamps are used on a variety of Shaker platforms.
  • Page 34 Recorder (Voltage Output) Closing plate/access not advised 50/60 Hz Switch Universal Voltage Input Module Air Vents Innova 4430 Incubator Shakers M1243-0051 User’s Guide...

  • Page 35: Optional Gassing Port Kit

    6.5 Optional Gassing Port Kit On the rear panel of the Innova 4430, there is a plugged hole above the POWER . This is an access port for the optional Gassing Port Kit, which is available CONNECTOR from your NBS sales representative. The inlet port reserved for this use is located on the inside right wall of the chamber.
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  • Page 37: Operation

    7.1 Starting the Shaker To initially start the Shaker, close the door and turn the on the front ON/OFF SWITCH panel of Shaker to the position. When the Shaker begins to operate, the LED DISPLAY will track the speed as it accelerates to the last entered setpoint. The shaking action may be started or stopped by pressing the on the START/STOP KEY...

  • Page 38: Continuous (Unlimited) Run

    TIME INDICATOR duration of the run. At the end of the timed run the display will read , the TIME will flash and the audible alarm will beep. INDICATOR Innova 4430 Incubator Shakers M1243-0051 User’s Guide...

  • Page 39: Alarm Functions

    TIME will cease to flash and the display will read INDICATOR 7.5 Alarm Functions The Innova 4430 Shakers have an audible alarm which is activated at predetermined times. It may be deactivated in the following way: 1. Press until the...

  • Page 40: Temperature Offset Calibration

    °C INDICATOR 1. Press the until the function illuminates. SELECT KEY 2. Simultaneously press the . The will KEYS MAINT INDICATORS light. 3. While the are illuminated, press the MAINT INDICATORS START / STOP Innova 4430 Incubator Shakers M1243-0051 User’s Guide...

  • Page 41: Total Running Time

    3. Press the 7.10 Power Failure In the event of a power failure, the Innova 4430 Shakers are equipped with an automatic restart function. If the Shaker was in operation prior to the power interruption, the Shaker will begin to operate at its last entered setpoint.
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  • Page 43: Preventive Maintenance

    NBS door/lid polish (P0860-0949). 8.2 Fuse Replacement The Innova 4430 requires three electrical fuses. They are housed in the three fuse holders located on front panel of the unit, in the lower right-hand corner, below the model nameplate (see Figure 1).
  • Page 44 To replace the drive belt in the Innova 4430 Shaker, the following hardware is required: Part Description Quantity NBS Part Number Housing Extractor Plate M1191-9300 3/8-16 NC x 1 ¼” long flat head Allen screw S1127-3206 Please contact your local NBS Sales Order Department to obtain these items.
  • Page 45 5. Utilizing the four platform screws (set aside in step 2), mount the extractor plate to the upper housing. Use the large Allen key provided to tighten the four screws securely. 6. Using the large Allen key on the three 3/8” screws , turn each screw one half turn in sequence until the upper bearing housing is lifted free of the eccentric shafts.
  • Page 46 3. Tighten the hex nuts and recheck the belt tension by exerting pressure on the belt. The belt should deflect approximately 3/8” (9.5 mm). 4. Reinstall the platform and secure it by performing the removal operation in reverse order (steps 6 through 1). Innova 4430 Incubator Shakers M1243-0051 User’s Guide...

  • Page 47: Recorder Adaptation

    To record speed and temperature, a recorder (not supplied) can be used. The recorder must have the following capabilities: • For speed and temperature, two channels are required. Each channel should have signal conditioning which accepts 0 to 5 volt input. •...
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  • Page 49: Service

    10.1 Troubleshooting If any problems occur with your Shaker, do not attempt to perform any service on the unit other than specified in this manual. Unauthorized servicing may void the warranty. Please contact your local NBS Sales Order Department In any correspondence with NBS, please refer to the Model Number and Serial Number of your unit.

  • Page 50: Accessories

    125 ml Erlenmeyer Flasks M1191-9909 250 ml Erlenmeyer Flasks M1191-9910 500 ml Erlenmeyer Flasks M1191-9911 1 L Erlenmeyer Flasks AG-1 2 L Erlenmeyer Flasks AG-2 2.8 L Erlenmeyer Flasks AG-28 4 L Erlenmeyer Flasks AG-4 Innova 4430 Incubator Shakers M1243-0051 User’s Guide...

  • Page 51: Lift-Out Platforms

    For Universal Bolt-On Style Platform (P/N M1250-9900), 18 inches x 30 inches (46 x 76 cm), following is a list of Flask Capacities: Flask Type Capacity* 50 ml Erlenmeyer Flasks 91 ea. 125 ml Erlenmeyer Flasks 39 ea. 250 ml Erlenmeyer Flasks 30 ea.

  • Page 52: Slide-Out Platform Accessory

    1L Erlenmeyer flask Dedicated Platform M1249-0134 2L Erlenmeyer flask Dedicated Platform M1249-0135 2.8L Fernbach flask Dedicated Platform M1249-0136 4L Erlenmeyer flask Dedicated Platform M1249-0137 *2-inch orbit platform dimensions: 15¾ inches x 32 inches Innova 4430 Incubator Shakers M1243-0051 User’s Guide...

  • Page 53: Flask Clamps For Universal Platforms

    10.3.4 Flask Clamps for Universal Platforms: Clamp Size Part Number 10 ml Erlenmeyer Flask ACE-10S 25 ml Erlenmeyer Flask M1190-9004 50 ml Erlenmeyer Flask M1190-9000 125 ml Erlenmeyer Flask M1190-9001 250 ml Erlenmeyer Flask M1190-9002 500 ml Erlenmeyer Flask M1190-9003 1 L Erlenmeyer Flask ACE-1000S 2 L Erlenmeyer Flask...

  • Page 54: Carriers And Test Tubes

    13 mm or smaller Test Tube Rack* TTR-122 Capacity: 21 tubes per rack, 7 racks per platform * Universal Platform Required 10.3.7 Optional Bases for Innova 4430 Description NBS Part Number Short Base, raises bottom unit 4” (10 cm) M1243-0600 Medium Base, raises bottom unit 12”...

  • Page 55: Drawings

    11.1 Control Schematics Figure 20: Control Schematics, Overview New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 56 Figure 21: Control Schematics, Quadrant A Innova 4430 Incubator Shakers M1243-0051 User’s Guide...
  • Page 57 Figure 22: Control Schematics, Quadrant B New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 58 Figure 23: Control Schematics, Quadrant C Innova 4430 Incubator Shakers M1243-0051 User’s Guide...
  • Page 59 Figure 24: Control Schematics, Quadrant D New Brunswick Scientific Co., Inc. User’s Guide...

  • Page 60: 100V Power Kit Schematic

    11.2 100V Power Kit Schematic Figure 25: 100V Power Kit Schematic Innova 4430 Incubator Shakers M1243-0051 User’s Guide...
  • Page 61 Figure 26: Piping Schematic, Refrigeration System New Brunswick Scientific Co., Inc. User’s Guide...

  • Page 62: List Of Drawings

    Belt Replacement & Adjustment Recorder Connector Control Schematics, Overview Control Schematics, Quadrant A Control Schematics, Quadrant B Control Schematics, Quadrant C Control Schematics, Quadrant D 100V Power Kit Schematic Piping Schematic, Refrigeration System Innova 4430 Incubator Shakers M1243-0051 User’s Guide...

  • Page 63: Index

    100V Power Kit Schematic · 60 Index of Drawings · 62 Indicated Temperature · 40 Inspection Of Boxes · 17 Installation Accessories Platform Clamps · 33 Descriptions and Part Numbers · 50, 51, 52 Accessory Descriptions and Part Numbers · 54 Actual Temperature ·...
  • Page 64 Temperature Correction Value · 40 Symbol for · vii Temperature Offset Calibration · 40 Warranty · ix Temperature Setpoint · 39 Timed Functions · 38 Total Running Time · 41 Troubleshooting · 49 Innova 4430 Incubator Shakers M1243-0051 User’s Guide...

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