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Manuals
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Iseki Manuals
Lawn Mower
SGR17
Service manual
Iseki SGR17 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Foreward
Table of Contents
Chapter 1. Introduction
General Information
Model Name and Identification Numbers
Chassis Number
Engine Model Name and Serial Number
Specifications
Exterior View and Dimensions
Periodic Inspection Table
Filling Diagram
Chapter 2. Disassembly of Major Components
General Precautions for Separation and Reinstallation
Before Operation
Precautions to be Followed When Installing Common Parts
Roller or Ball Bearings
Oil Seals
O-Rings
Snap-Rings
Spring (Roll) Pins
Cotter Pins
Bolts and Nuts
After Installation, each Grease Fitting Should be Filled with Grease
Other Precautions
Before Starting Disassembly
Removal of the Mower Desk
Removal and Reinstallation of Major Functional Components
Removal and Reinstallation of Engine
Removal
Reinstallation
Removal and Reinstallation of Fenderand Step
Removal of Fender
Removal of Step
Reinstallation
Removal and Reinstallation of Transmission Case
Removal
Reinstallation
Chapter 3. Engine
Inspection of Engine Oil
Inspection of Fan Belt
Inspection and Adjustment of Valve Clearances
Inspection and Adjustment of Nozzle Opening Pressure and Injection Timing
Adjustment of the Valve Opening Pressure of the Injection Nozzles
Inspection of Oil Tightness of Valve Seats
Spraying Condition of Injection Nozzle
Inspection and Adjustment of Injection Timing
Compression and Unloaded Idling
Speeds
Inspection of Compression
Inspection and Adjustment of the Idling Speeds
Inspection of Water Pump
Inspection of the Pump and Pulley
Inspection of the Bearing Unit
Inspection of Thermostat
Engine Body
III.1. Cylinder Head
Removal of the Cylinder Head
Disassembly
Inspection
Disassembly and Inspection of the Rocker Arm Shaft
Inspection of the Push Rods
Installation of the Cylinder Head
III.2. Gear Case
Exploded View
Removal of the Gear Case
Re-Installation of the Gear Case
III.3. Cylinder Block
Exploded Views
Disassembly of the Cylinder Block
Inspection of Cylinder Block, Crankshaft, Camshaft, and Tappets
Inspection of Pistons and Connecting Rods
Assembly of Piston and Connecting Rod
Installation of Crankshaft
Installation of Piston/Connecting-Rod Assemblies
Installation of Rear Oil Seal
Installation of Strainer and Oil Pan
Installation of Rear Plate and Flywheel
Installation of Front Plate and Gears
Chapter 4. Transmission & Related Parts
Drive Train Diagram
Transmission
Rear Wheel Driving Mechanism
Disassembly
Rear Transmission Case
Inspection
Reassembly
Brake System
Construction
Inspection
Reassembly
Adjustment of Brake Pedal after Assembling
Chapter 5. Hydrostatic Transmission
Construction and Names of Major Components
Operating Diagarm of Hst
Function
Variable Type Pump
Fixed Type Motor
Valves
Disassembly and Reassembly
Required Tools
Precautions for Disassembly
Disassembly
Criteria for Replacing Worn Parts
Precaution before Reassembly
Reassembly
Precautions for Reassembly
List of Major Components of Hst
Precautions for Installation of Hst Unit
Precautions after Installation of Hst Unit
Troubleshooting
Adjustment of Hst
Adjustment of Neutral Position
Adjustment of Hst Pedals
Adjustment of Trunnion Arm Stoppers
Chapter 6. Hydraulic System
Hydraulic System Diagarms
Inspection of Major Components
Suction Filter
Hydraulic Pump (Gear Pump)
Relief Valve
Relief Metal (Support)
OIL FILTER (Return Filter Assembly)
Solenoid Valve Assembly
Chapter 7. Power Steering System
Construction
Working Principle
When the Steering Wheel Is in the Neutral Position
When the Steering Wheel Is Operated
Section of Mini-Orbit Roll and Major Components
Disassembly & Reassembly
Disassembly
Reassembly
Major Troubles and Causes, and Countermeasures
Chapter 8. Manual Steering System
Construction
Gear Box
Disassembly
Removal of the Steering Gear Box Assembly
Disassembly of the Steering Gear Box
Inspection
Reinstallation and Adjustment
Chapter 9. Electrical Accessories
Wire Harness Layout
Wire Harness Sequence
Wiring Diagram
Limitter Switch for Trunnion Arm
Starter
Construction
Removal and Disassembly of Starter
Inspection of Components
Reassembly of Starter
Inspection of the Starter after Removal from the Tractor
Performance Test
Installation of the Starter
Alternator
Exploded View, Specifications, and Performance Curves
Troubleshooting
Removal and Disassembly
Inspection
Re-Assembly
Glow Plugs
Sectional View
Removal, Inspection, and Re-Assembly
Chapter 10. Mower Deck
Specifications
Filling Diagram
Disassembly and Reassembly
Gear Box
Side and Center Metal (Supports)
Troubleshooting
Chapter 11. Service Standards
Service Standards
Tightening Torque of Major Fasteners
Standard Bolts and Nuts
Bearing Nuts
Locking Bolts and Nuts
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Chapter 10. Mower Deck
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I S E K I L A W N M O W E R S
S E R V I C E
M A N U A L
LAWN MOWERS:
MOWER DECKS:
SCM48 & SCM54
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Troubleshooting
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This manual is also suitable for:
Scm49
Sgr19
Scm54
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