Page 1 TEL : 33 (0)2 40 09 10 11 YOUR DEALER 547370 EN (22 / 11 / 2006) ACCESS PLATFORM 160 ATJ & 180 ATJ OPERATOR’S MANUAL THIS INSTRUCTION LEAFLET MUST BE KEPT PERMANENTLY ON THE ACCESS PLATFORM AND BE READ AND UNDERSTOOD BY THE OPERATORS.
Page 3 Corrections: Ch.2 - 20, 2 - 22, 2 - 23, 2 - 27 and 3 - 5 following replacement of the diesel gauge with a proportional gauge. From machine N°511335 - 180 ATJ From machine N° 511231 - 160 ATJ.
Page 5: Table Of Contents
TABLE OF CONTENTS 1 - I 1 - 1 NSTRUCTIONS – GENUINE SPARE PARTS 1 - 3 – INSTRUCTIONS TO THE COMPANY MANAGER 1 - 4 – INSTRUCTIONS FOR THE OPERATOR 1 - 4 – MAINTENANCE INSTRUCTIONS OF THE ACCESS PLATFORM 1 - 14 –...
Page 7: I Nstructions
1 - OPERATING 1 - OPERATING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS 1 - 1...
Page 9: Genuine Spare Parts
GENUINE SPARE PARTS ALL MAINTENANCE ON OUR ACCESS PLATFORM MUST BE CARRIED OUT USING ORIGINAL PARTS. BY ALLOWING NON-ORIGINAL PARTS TO BE USED, YOU RUN THE RISK - Legally, of being liable in the event of an accident. - Technically, of causing breakdowns to occur or of reducing your access platform's service life. Using counterfeit parts or components not approved by the manufacturer may put an end to contract warranty terms and lead the maker to withdraw the machine's certificate of compliance.
Page 10: Instructions To The Company Manager
INSTRUCTIONS TO THE COMPANY MANAGER REAMBLE WHENEVER YOU SEE THIS SYMBOL IT MEANS : WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE PLATFORM IS AT RISK. HE OPERATOR - Only qualified, authorized personnel can use the platform. This authorization is given in writing by the appropriate per- son in the establishment with respect to the use of platform and must be carried permanently by the operator.
Page 11 For operation under average climatic conditions, i.e. : between -15 °C and + 35 °C, correct levels of lubricants in all the circuits are checked in production. For operation under more severe climatic conditions, before starting up, it is necessary to drain all the circuits, then ensure correct levels of lubricants using lubricants properly suited to the relevant ambient temperatures.
Page 12: Instructions For The Operator
INSTRUCTIONS FOR THE OPERATOR REAMBLE WHENEVER YOU SEE THIS SYMBOL IT MEANS : WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE PLATFORM IS AT RISK. The risk of accident while using, servicing or repairing your platform can be restricted if you follow the safety instructions and safety measures detailed in these instruction.
Page 13 C - MAINTENANCE - The operator must immediately advise his superior if his platform is not in good working order or does not comply with the safety notice. - The operator is prohibited from carrying out any repairs or adjustments himself, unless he has been trained for this purpose.
Page 14 RIVING INSTRUCTIONS A - BEFORE STARTING THE PLATFORM - Ensure that the intermediate rail is fully in the locked position before operating the platform from the basket. - If the platform is new, see the Chapter : BEFORE STARTING THE PLATFORM FOR THE FIRST TIME in Section : 1 - SAFETY ADVICE AND INSTRUCTIONS.
Page 15 - Do not allow anybody to come near the working area of the platform or pass beneath an elevated load. To do this, mark your operating area with warning signs. - Travelling on a longitudinal slope : • Ensure that you adapt the platform’s travelling speed by controlling the speed with the travelling manipulator. - Take into account the platform’s dimensions and its load before trying to negotiate a narrow or low passageway.
Page 16 E - STARTING THE PLATFORM PLATFORMS WITH IC ENGINES SAFETY NOTICE - Never try to start the platform by pushing or towing it. Such operation may cause severe damage to the transmission. In case of necessity, towing requires the platform to be set for free-wheeling (see : 3 - MAINTENANCE). - If using an emergency battery for start-up, use a battery with the same characteristics and respect battery polarity when connecting it.
Page 17 - If any error messages are constantly displayed or the machine maintenance light is flashing, return the key to the neutral position. - Set the battery cut-off to the OFFposition. - Immediately take the necessary measures. F - DRIVING THE PLATFORM SAFETY NOTICE Operators should be aware of the risks connected with using the platform, notably: - Risk of losing control.
Page 18 G - STOPPING THE PLATFORM SAFETY NOTICE - Never leave the ignition key in the platform during the operator's absence. Make sure that the platform is not stopped in any position that will interfere with the traffic flow and at less than one meter from the track of a railway.
Page 19 NSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE Ensure that there are no hydraulic or electrolyte leaks on the platform. When welding, work in the opposite direction from the control console to avoid sparks damaging it . Any welding and cutting (blow torch) work from the basket on a building’s metallic structures requires the following precautions to be taken: A - WITH ELECTRIC WELDING EQUIPMENT...
Page 20 PLATFORM MAINTENANCE INSTRUCTIONS ENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the platform. - Wear clothes suitable for the maintenance of the platform, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - Stop the engine before conducting any work on the platform, remove the ignition key and disconnect the “Minus” battery terminal.
Page 21: E Lectricity
Ensure that all consumables and replacement parts are disposed of safety, in an environmentally friendly manner. LECTRICITY - Do not drop metallic items on the battery (between the “Plus” and “Minus terminals”). - Disconnect the battery or batteries before working on the electrical circuit. - The electrical box must only be opened by authorized personnel.
Page 22: If The Platform Is Not To Be Used For A Long Time
IF THE PLATFORM IS NOT TO BE USED FOR A LONG TIME NTRODUCTION The following recommendations are intended to prevent the platform from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.
Page 23 HARGING THE BATTERIES - In the case of electric platforms, in order to preserve the batteries’life and their capacity, check them periodically and keep the charge level constant (see : 3 - MAINTENANCE). ROTECTING THE PLATFORM - Protect cylinder rods which will not be retracted, from corrosion. - Wrap the tyres.
Page 24: Identification Of The Access Platform
IDENTIFICATION OF THE ACCESS PLATFORM As our policy is to promote a constant improvement of our products, our range of access platforms may undergo certain modifications, without obligation for us to advise our customers. When you order parts, or when you require any technical information, always specify : NOTE : For the owner's convenience, it is recommended that a note of these numbers is made in the spaces provided, at the time of the delivery of...
Page 25 EAR AXLE ASSEMBLY - Axle type - Serial Nr - Maker's N° 1 - 19...
Page 26: Before Starting Up A Platform For The 1St Time
BEFORE STARTING UP A PLATFORM FOR THE 1ST TIME NTRODUCTION - Our access platforms have been designed for easy handling by the operator and maximum maintenance easiness for the mechanic. - However, before commencing to operate the access platform, the user should carefully read and understand the various chapters of this manual which has been provided to solve driving and maintenance problems.
Page 27 YRES - Make sure that the wheel nuts are correctly tightened (See chapter : SERVICING SCHEDULE - B EVERY 3 MONTHS OR EVERY 150 WORKING HOURS SERVICE) UEL SYSTEM - Check that all fuel lines are secured. - If necessary drain the fuel filter and bleed the fuel system of air. LECTRICAL CIRCUIT - Check the level and the density of the electrolyte in the battery.
Page 28 1 - 22...
Page 29: D Escription
2 - DESCRIPTION 2 - DESCRIPTION 2 - 1...
Page 31 2 - 3...
Page 32: Characteristics
CHARACTERISTICS NGINE - Type PERKINS 404C22 atmospheric diesel - No. of cylinders 4 in line - Number of phases - Injection system Direct injection - Firing sequence 1.3.4 2 2216 cc - Cubic capacity - Bore 84 mm - Stroke 100 mm 23.3 : 1 - Volume ratio...
Page 33 UXILIARY YDRAULIC IRCUIT - Pump type Gear pump • Cubic capacity 19 cc - Lifting, tilting, telescope, steering, rotation circuit • Flow at max revs empty 47 L/min • Pressure 200 Bar - Filtration • Pressure 10 Microns ONNECTION USES - F1 7.5 A - F2...
Page 34 • With two people in the basket 70 kg - Hydrostatic transmission 4 wheel drive 4 wheel steer - Turret rotation: 160 ATJ standard: 350° 160 ATJ (continuous rotation option): continuous - Operating speed 0,8 km/h - Travel speed: Tortoise 1.7 km/h...
Page 35 180 ATJ PECIFICATIONS - Use Interior or exterior - Capacity 230 Kg i.e. 2 people - Weight of the equipment that can be loaded : • With one person in the basket 150 kg • With two people in the basket 70 kg - Hydrostatic transmission 4 wheel drive 4 wheel steer...
Page 36: Dimensions
DIMENSIONS 160 ATJ 160 ATJ 7025 5020 2200 2370 2530 2300 1325 3665 3820 6215 2730 3201 4120 8540 7665 14210 12790 7150 2 - 8...
Page 37 2 - 9...
Page 38 DIMENSIONS 180 ATJ 180 ATJ 7775 5770 2200 2370 2560 2300 1325 3665 4530 6875 2730 3660 4580 10040 9160 15635 14250 7150 2 - 10...
Page 39 2 - 11...
Page 40: Reminder
REMINDER AXIMUM AUTHORISED TILT OR SLOPE AND MAXIMUM AUTHORISED LOAD 160 ATJ ET 180 ATJ - Maximum authorised tilt or slope: 9% or 5° - Maximum authorised load: 230 kg, i.e. two people. 2 - 12...
Page 42: Instruments And Controls
INSTRUMENTS AND CONTROLS A - F LOOR CONTROL STATION 2 - 14...
Page 43 A - F LOOR CONTROL STATION 1 - IGNITION SWITCH 2 - FLOOR / PLATFORM CONTROL SELECTOR SWITCH 3 - EMERGENCY STOP 4 - ENGINE STARTING ASSISTANCE IN THE EVENT OF COLD TEMPERATURES 5 - INTERFACE SCREEN 6 - SCREEN INFORMATION VALIDATION BUTTONS 7 - "DEAD MAN'S"...
Page 44 INSTRUMENTS AND CONTROLS B - P LATFORM CONTROL STATION 2 - 16...
Page 45 B - P LATFORM CONTROL STATION 20 - CONSOLE PROTECTIVE COVER 21 - UPPER ARM RAISING & LOWERING AND TURRET ROTATION CONTROL LEVER 22 - LOWER ARM RAISING & LOWERING AND TELESCOPE EXTENSION & RETRACTION CONTROL LEVER 23 - PLATFORM FORWARD / REVERSE MOVEMENT CONTROL LEVER 24 - EMERGENCY STOP 25 - "PRE-HEATING"...
Page 46 1 - I GNITION SWITCH This key-operated switch has three positions. POSITION 1 - Stops the IC engine. POSITION 2 - Powers and automatically pre-heats the engine. POSITION 3 - Starts the engine. 2 - F LOOR PLATFORM CONTROL SELECTOR SWITCH This switch has two positions.
Page 47 5 - I NTERFACE SCREEN This screen enables you to see all the start-up, parametering, maintenance and platform fault steps. NB : the current system time is displayed at the top of each page. 6 - S CREEN INFORMATION VALIDATION BUTTONS - These buttons enable you to validate the various data on the screens.
Page 48 1A - SCREEN DISPLAY DIAGRAM LEVEL 1 ? ? ? SECRET CODE input (from the standby screen) - SECRET CODE page display : MENU - Choice of digits : - / + (low) - validate the digit, move on to the next digit and validate the entire code : VALID The screen pages on this diagram are numbered...
Page 49 W678600-001 LEVEL 2 and 3 ROGRAM NOTE: In the submenus, press 'MENU' to return to the main menu page and press 'ESC' to return to the previous submenu. Menu 1: Menu 2: Menu 3: ENGINE Level 2 and 3 : - Choice validation.
Page 50 1B - SCREEN DISPLAY DIAGRAM User level 45 46 49 50 SCREEN PARAMETERS - Choice of parameter (4 MAINTENANCE pages) : FAULT PRESS - / + (high) 'DEF' FOR - Modifying setting / ACCESS TO THE settings : FAULT PAGE. - / + (low) - Changing parameters (TIME / DATE page...
Page 51 W678600-002 Dealer / Lessor level ROGRAM NOTE: In the submenus, press 'MENU' to return to the main menu page and press 'ESC' to return to the previous submenu. 547371 EPAIR ANUAL FOR THE SPEED REGULATION PARAMETERS ENGINE: - Choice validation. NOTE: In the event of an engine fault (major fault), the appropriate fault icon...
Page 52 2 - INTRODUCTION PAGE 1 - INTRODUCTION PAGE : When the machine is switched on, an Initialisation page appears briefly on the screen and the Pre-heating page is displayed. 3 - PRE-HEATING PAGES 2 - PRE-HEATING PAGES : The pre-heating page is displayed during pre-heating and the bar graph increases proportionally to the lapsed pre-heating time.
Page 53 4 - DESCRIPTION UNDER NORMAL USE (WITH NO FAULTS DISPLAYED ON THE SCREEN) 7 - "D " EAD MAN BUTTON Press this button at the same time as the Raising and Rotation buttons. 8 - B ASKET DOWNWARD TILT BUTTON 9 - B ASKET UPWARD TILT BUTTON - These buttons enable you to correct the basket level or to fold the basket...
Page 54 11 - L OWER ARM RAISING LOWERING BUTTONS - These buttons enable you to raise and lower the lower arms. RAISING THE LOWER ARMS - Press 1 LOWERING THE LOWER ARMS - Press 2. 12 - U PPER ARM RAISING LOWERING BUTTONS - These buttons are used for raising and lowering the upper arm.
Page 55 5 - OPERATING PAGES 4 - WORKING FROM THE BASE PAGE (NO FAULT PRESENT) 5 - OPERATING PAGE FROM THE BASKET (WITH NO FAULTS PRE- SENT) - Selection of speed 1, 2 or 3, corresponding to the arm raising and lowering speeds from the basket.
Page 56 6 - FAULTS PAGES THE MAJOR FAULTS POSSIBLE ARE AS FOLLOWS : 9 - CAN BUS FAULT PAGE 10 - LOW POWER SUPPLY FAULT PAGE 11 - LOW DIESEL LEVEL FAULT PAGE NB : P W678600-002, ROGRAM SCREEN PAGE DELETED 12 - ENGINE WATER TEMPERATURE FAULT PAGE 13 - ENGINE OIL PRESSURE FAULT...
Page 57 THE MINOR FAULTS POSSIBLE ARE AS FOLLOWS: 16 - TURRET ROTATION MANIPULA- TOR FAULT PAGE 17 - OVERLOAD FAULT PAGE 18 - TILT DEFAULT PAGE 19 - MANIPULATOR FORWARD FAULT PAGE 20 - LOWER ARMS MANIPULATOR FAULT PAGE 21 - UPPER ARMS MANIPULATOR FAULT PAGE 22 - TELESCOPE MANIPULATOR...
Page 58 THE FOLLOWING MAINTENANCE FAULTS ARE POSSIBLE: NB : P W678600-002 ROGRAM These pages are displayed on the screen 10 hours before the period between two maintenance operations ends. 44 - OIL CHANGE MAINTENANCE FAULT PAGE 45 - OIL FILTER MAINTENANCE FAULT PAGE 46 - AIR FILTER MAINTENANCE FAULT PAGE...
Page 59 7 - ACCESS CODE PAGE 16 - ACCESS CODE PAGE : This page enables you to enter the code authorising access to the menu. (Enter the SECRET CODE, see diagram). 8 - MENU PAGE LEVEL 2 or DEALER / LESSOR access A particular menu is selected by pressing the upper PLUS and MINUS keys.
Page 60 - ENGINE PAGE 39 - The engine instrument panel menu ' ' , gives access to the submenu: 40 :'engine' : - Engine speed ': low diesel level fault ': engine water temperature fault ': engine oil pressure fault ': battery charge fault. A fault is indicated by a greyed-out display of the corresponding icon.
Page 61 19 - E MERGENCY PUMP BUTTON This button is used to perform all basket movements for a return to the ground in the event of breakdown (see chapter on “RESCUE PROCEDURE”). To be used only in the event of internal combustion engine or electrical sys- tem breakdown.
Page 62 22 - L & OWER ARM RAISING LOWERING AND & TELESCOPE EXTENSION RETRACTION CONTROL LEVER - This lever (22) enables you to raise the platform's lower and middle arms and extend and retract the telescope. NB : This lever operates under proportional control enabling precision when approaching.
Page 63 24 - E MERGENCY STOP This switch enables you to cut off all movement in the machine in the event of an anomaly or danger arising. - Press the knob to cut off all movement. - Turn the knob a quarter turn to the right to deactivate (the switch automatically returns to its initial position).
Page 64 29 - A XLE ALIGNMENT LEDS 29A FRONT WHEEL ALIGNMENT - This indicator light illuminates when the front wheels are correctly aligned with the axis of the machine. 29B REAR WHEEL ALIGNMENT - This indicator light illuminates when the rear wheels are correctly aligned with the axis of the machine.
Page 65 33 - T RAVELLING SPEED SELECTOR SWITCH This contactor has 3 positions. POSITION 1 : TORTOISE (SLOW SPEED) POSITION 2 : RAMP (SLOW SPEED WITH FULL POWER) POSITION 3 : HARE (HIGH SPEED), only with the direction mode selector set to 1 (ref.28: Crabwise movement) or 2 (ref.28: Movement with 2 wheel drive).
Page 66 38 - B ASKET ROTATION SWITCH - This contactor enables you to rotate the basket right and left RIGHT ROTATION - Push the contactor to the right. LEFT ROTATION - Push the contactor to the left. 39 - B ASKET PENDULAR ARM SWITCH - This contactor enables you to raise and lower the pendular arm.
Page 67 42 - B UZZER - This buzzer is activated when the machine has reached the maximum authorised tilt or is overloaded. - If intermittent: when the maximum authorised tilt threshold is crossed, all movements are blocked, except for lowering the arms, thereby enabling the machine to return to an acceptable level.
Page 68: Use Of The Access Platform
USE OF THE ACCESS PLATFORM TRANSPORT POSITION FORWARD TRAVEL REVERSE TRAVEL EFORE STARTING THE PLATFORM - Check the following levels : • The IC motor's oil. • The hydraulic oil reservoir. • The coolant. - Close the battery cut-out. TARTING THE PLATFORM - Turn the ignition switch to position 2 to switch on the electrical systems and engine pre-heating.
Page 69 RAVELLING Before moving and using the machine, release the turret lock, if necessary, by removing pin 1 (see Fig. A). The platform can only be travelled from the control unit located on the platform. Contactor 2 (Fig. B) must be in position A (transfer of control to the platform). - Check the fuel level (low diesel level fault page not displayed, mark 11 on diagrams P 2-20 to 2-23).
Page 70 When the platform reaches the maximum authorised tilt or inclination. The buzzer sounds intermittently.: - Return to a non-tilted, safe position. The platform is tilted in the operating position: only the following movements are possible : - Lowering of arms 1, 2 and 3 - Raising / lowering of the pendular arm - Retraction of the telescope - Tilting / inclination...
Page 71: Rescue Procedure
RESCUE PROCEDURE F THE OPERATOR SHOULD BECOME ILL If the operator should become ill or find himself incapable of manoeuvring, the person on the ground can take back control of the platform. Proceed as follows: - Turn the key switch to position A (Fig. A) to take back control of the platform's movements.
Page 72 To extend and retract the telescope (set the lever to II). - Press button 3 (Fig. C) to provide power to the distributor and simultaneously pull the lever (Fig. E) to: A - Retract the telescope B - Extend the telescope To raise and lower the upper arm (set the lever to III).
Page 73 TROUBLESHOOTING FROM THE BASKET - Press button 6 (Fig.I) to supply the distributor and simultaneously operate the basket controls. (See the “CONTROL INSTRUMENTS B - CONTROL STATION ON THE PLATFORM” section) Only to be used to enable return to the ground if the IC engine breaks down.
Page 74 MAIN DISTRIBUTOR Basket rotation Turret rotation Steering Pendular arm Tilt compensation 2 - 46...
Page 75: M Aintenance
3 - MAINTENANCE 3 - MAINTENANCE...
Page 77: Filters Cartridges And Belts
FILTER CARTRIDGES AND BELTS DESIGNATION REFERENCE CLEANING REPLACEMENT 1 - IC engine oil filter 702577 500 H 2 - Dry air filter cartridge 227959 250 H 500 H 3 - Dry air filter safety cartridge 227960 1000 H 4 - Hydrostatic transmission oil filter cartridge 518250 500 H 5 - Auxiliary hydraulic oil filter cartridge...
Page 79: Lubricants
LUBRICANTS COMPONENTS TO BE LUBRICATED CAPACITY RECOMMENDATION CONDITIONNEMENT REFERENCE IC ENGINE 7.3 L. MANITOU 5 L. 485 297 Moteur SAE 15W/40 25 L. 161 584 engine oil 56 L. 490 013 215 L. 485 165 FRONT AXLE DIFFERENTIAL 4.8 L. TRACTELF SF3 5 L.
Page 80: Maintenance Schedule
MAINTENANCE SCHEDULE A = ADJUST N = CLEAN 1000 3000 After the C = CHECK P = PURGE hours hours hours hours hours first 50 D = DESCALE R = REPLACE or 1 or 6 or 1 or 2 or 4 hours G = GREASE V = EMPTY...
Page 81 A = ADJUST N = CLEAN 1000 3000 After the C = CHECK P = PURGE hours hours hours hours hours first 50 D = DESCALE R = REPLACE or 1 or 6 or 1 or 2 or 4 hours G = GREASE V = EMPTY month*...
Page 82: A : Every Day Or Every 10 Hours Of Operation
A - EVERY DAY OR EVERY 10 HOURS OF OPERATION A1 - I.C. A1/1 ENGINE OIL LEVEL CHECK Set the platform on a horizontal surface, with the IC engine stopped, and let the oil gather in the casing. - Open the left-hand cover. - Remove gauge 1 (Fig.
Page 83 A4/1 The fuel tank is degassed via the filler plug. When changing it, always use an original part, with degassing hole. A4 - B RAKING CHECK Check that the cotter pin 1 (Fig. A4/1) and 2 (Fig. A4/2) is present on the rear axle.
Page 84: B : Every 50 Hours Of Operation
B - EVERY 50 HOURS OF OPERATION Perform the operations described previously as well as the following operations. B1 - B ATTERY ELECTROLYTE LEVEL B1/1 CHECK Check the level of the electrolyte in each battery element. If the ambient temperature is high, check the level more frequently than every 50 hours of operation.
Page 85 B2 - A XLE ASSEMBLIES B2/1 B2/2 GREASE - GREASE POINT FOR THE P I V O T S O N T H E F R O N T A N D R E A R W H E E L REDUCERS 1 (FIG.
Page 86: C : Every 250 Hours Of Operation
C - EVERY 250 HOURS OF OPERATION Perform the operations described previously as well as the following operations C1 - D RY AIR FILTER CARTRIDGE C1/1 CLEAN If the atmosphere is very dusty, reduce this interval and refer to the FILTER ELEMENTS AND BELTS section.
Page 87 C4 - A LTERNATOR RANKSHAFT BELT TENSION ADJUST - Open the left-hand cover. - Check the tension of the belt between the fan and alternator pulleys. - When pressed normally with your thumb (45N), the tension should be around 10mm. - Adjust the belt if necessary.
Page 88 C6 - O IL LEVEL IN FRONT AND REAR WHEEL REDUCERS CHECK Set the platform on a horizontal surface with the engine stopped. - Check the level on each of the front wheel reducers. - Set the plug 1 (Fig. C6) horizontal. - Remove the plug.
Page 89 C10 - T URRET REDUCING GEAR BRAKE REDUCER LEVEL CHECK Set the platform on a horizontal surface with the engine stopped. - Remove the turret's interior cover. - The gear motor is revealed with the valve block facing to the back. - Remove the filling-breather cap 1 (Fig.
Page 90 C12 - S HAFTS GREASE Clean and then grease the following points (see the LUBRICANTS section) and remove any surplus grease Ball & Legend : Shaft socket joint 2 grease 2 grease points points 2 grease points 2 grease 1 grease point points 1 grease point 1 grease point...
Page 91 C13 - T IGHTENING AXLE ASSEMBLY MOUNTING SCREWS ON THE FRAME CHECK - The bolts must be checked for tightness at the latest after 50 hours of operation. You must then repeat this check after every 250 hours of operation. - The tightening torque is 28.5 daN.m ±...
Page 92: D : Every 500 Hours Of Operation
D - EVERY 500 HOURS OF OPERATION Perform the operations described previously as well as the following operations D1 - I.C. ENGINE OIL D1/1 EMPTY - REPLACE D2 - I.C. ENGINE OIL FILTER REPLACE - Set the platform on a horizontal surface and let the engine run for a few minutes, then stop it.
Page 93 D3 - D RY AIR FILTER CARTRIDGE D3/1 REPLACE The air used for combustion is purified via a dry air filter. It is therefore forbidden to use the platform with a damaged cartridge or if it has been removed. - Open the left-hand cover. - Release the clips 1 (Fig.
Page 94 D6 - H YDROSTATIC TRANSMISSION OIL FILTER CARTRIDGE REPLACE REPLACING THE HYDROSTATIC TRANSMISSION OIL FILTER CARTRIDGE - Stop the engine. - Remove the engine cover. - Unscrew the filter body 1 (Fig. D6). - Remove the hydrostatic transmission oil filter cartridge and replace it with a new one.
Page 95 D8 - H YDRAULIC OIL D8/1 EMPTY - REPLACE - Set the platform on a horizontal surface with the engine stopped. EMPTYING THE OIL - Set a receptacle under the drain plug 1 (Fig. D8/1) and loosen the collar 2 (Fig.
Page 96 D10 - T IGHTENING TURRET ROTATION MOTOR BOLTS CHECK Set the platform on a horizontal surface with the engine stopped. - Check the tightness of the nine bolts 1 (Fig. D10). - The tightening torque for the bolts is 8 daN.m ± 10%. - 1 daN = 1 Kg D11 - T URRET MOTOR BRAKE REDUCER...
Page 97 D13 - D ENSITY OF BATTERY ELECTROLYTE CHECK 1.240 The electrolyte's density varies according to the temperature but a minimum 1.250 density of 1260 at 16°c must be maintained. 1.260 1.270 In the hatched area (Fig. D13), the battery is normally charged. 1.280 Above this area, the battery must be recharged.
Page 98: E : Every 1000 Hours Of Operation
E - EVERY 1000 HOURS OF OPERATION Perform the operations described previously as well as the following operations. E1 - C OOLING LIQUID E1/1 EMPTY - REPLACE This series of operations is performed as required and once a year as winter approaches.
Page 99 E2 - F UEL TANK E2/1 EMPTY - CLEAN Never smoke or approach the tank with a naked flame during this operation. Set the platform on a horizontal surface, rotate 90° so that the drain plug is not over the chassis and stop the engine. - Inspect visually and by touch the parts liable to have leaks on the fuel circuit and the tank.
Page 100 E4 - F RONT AND REAR AXLE DIFFERENTIAL OIL E4/1 EMPTY - REPLACE Set the platform on a horizontal surface with the engine stopped and the differential's oil already warm. - Place a receptacle under the drain plugs 1 (Fig. E4/1: front axle) (Fig. E4/2: rear axle).
Page 101 E6 - H YDRAULIC CIRCUIT STRAINER E6/1 CLEAN - Oil change (see chapter D8) - Loosen the six fixing screws 1 (Fig. E6/1) on the locking plate 2 (Fig. E6/1). - Unscrew the strainer 3 (Fig. E6/2) from the tank and clean it with a jet of compressed air.
Page 102: F : Every 3000 Hours Of Operation
F - EVERY 3000 HOURS OF OPERATION Perform the operations described previously as well as the following operations. F1 - V ALVE CLEARANCE CHECK - ADJUST F2 - W ATER PUMP AND THERMOSTAT CHECK F3 - A LTERNATOR AND STARTER CHECK F4 - H YDRAULIC OIL TANK...
Page 103: G : Occasional Maintenance
G - OCCASIONAL MAINTENANCE G1 - F UEL SUPPLY CIRCUIT G1/1 PURGE This series of operations should only be performed in the following case: - A component in the supply circuit has been replaced or drained. Ensure that there is enough fuel in the tank and turn the ignition key to position 2 to switch on the electrical systems.
Page 104 G2 - W HEEL G2/1 CHANGE For this operation, we recommend you to use the MANITOU hydraulic jack Reference 505507 and the MANITOU safety axle stand Reference 554772. - If possible, stop the platform on firm, horizontal ground. - Stop the platform (see : 1 - INSTRUCTIONS AND SAFETY REGULA- TIONS : OPERATING INSTRUCTIONS EMPTY AND LOADED).
Page 105 3 - 31...
Page 106 G3 - P LATFORM LIFT For the 160 ATJ platform, see Fig. G3/1 For the 180 ATJ platform, see Fig. G3/2 - Take into account the platform's centre of gravity when lifting it. - Insert the hooks or shackles into the anchoring points A provided for this purpose.
Page 107 G3/2 Centre of gravity Platform's total weight: 8090 Kg 3 - 33...
Page 108 G4 - P LATFORM ON A SKID G4/1 TRANSPORT Check that the safety instructions regarding the flat bed are being correctly followed before loading the platform and ensure that the vehicle's driver has been informed of the platform's dimensional characteristics and its weight (See : DESCRIPTION : CHARACTERISTICS).
Page 109 G5 - F REE WHEELS SWITCH ON If the platform must be towed, follow the instructions below. The platform may only be towed a short distance and compulsorily by a vehicle with adequate braking and towing capacity. A rigid link bar must be used bewteen the two vehicles.
Page 110 G6 - M G6/1 AINTENANCE STAY If you have to perform operations on the arms, turret or engine... Follow the instructions given below: - From the basic control desk, raise the lower arms until the upper joint is 1 m above the counterweight (Fig.
Page 111 4 - ELECTRICITY 4 - ELECTRICITY 4 - 1...
Page 112 4 - 2...
Page 113 FUSES ESCRIPTION AND REPLACEMENT OF THE FUSES The fuses are located in the connection box (Fig. A1) fastened to the turret inside the base control box. To access the fuses, open the door 1 (Fig. A2) to the box and remove the panel 2 (Fig.
Page 114 4 - 4...
Page 115 5 - OPTIONAL 5 - OPTIONAL ACCESSORIES FOR THE ACCESSORIES FOR THE RANGE RANGE 5 - 1...
Page 116 5 - 2...
Page 117 ACCESSORIES GENERATOR OPTION Precautions for use, for users of access platforms equipped with this option : Do not connect electrical devices not equipped with switches. When starting up the generator, voltage surges may occur. 5 - 3...
Page 118 2 - 20" WHEEL OPTION + WIDE BASKET OPTION 180 ATJ Warning for users of access platforms equipped with these two options concerning loads and dimensions modified relative to a standard 180ATJ. PECIFICATIONS 17 670 mm - Operating height 15 670 mm - Floor heigh - Weight of platform: 8465 Kg...
Page 119 180 ATJ 20" + Wide basket option 7800 5795 2413 2595 2300 Wide basket 2.10 m 20" Wheels 5 - 5...
Page 120 5 - 6...
Page 121: M Aintenance Handbook
6 - MAINTENANCE 6 - MAINTENANCE HANDBOOK HANDBOOK 6 - 1...
Page 123 MAINTENANCE HANDBOOK - This maintenance handbook is supplied by your MANITOU dealer at the time of commissioning the machine. - It will accompany the machine throughout the contractual warranty period and thereafter will enable regular monitoring of maintenance operations in accordance with MANITOU recommendations. - Maintenance of the equipment will ensure it remains available and profitable.
Page 124 DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 250 HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 300 HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 350 HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 400 HOURS DEALER’S STAMP...
Page 125 DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 550 HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 600 HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 650 HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 700 HOURS DEALER’S STAMP...
Page 126 DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 850 HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 900 HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 950 HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE 1000 HOURS DEALER’S STAMP...
Page 127 DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS:...
Page 128 DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS:...
Page 129 DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS: DATE ACTUAL No. OF HOURS MECHANIC’S SIGNATURE HOURS DEALER’S STAMP COMMENTS:...

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Manitou Systems 160 ATJ Operator's Manual

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