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WAVE EXCITE CLASS & TREND Service Maintenance Manual

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Summary of Contents for WAVE EXCITE CLASS & TREND

  • Page 1 & ERVICE MAINTENANCE MANUAL . 2.0...
  • Page 3 This document contains proprietary information that is protected by copyright. All rights reserved. No part of this document may be photocopied, reproduced or translated into another language without the prior written consent of Technogym. The Technogym™ trademark is property of Technogym S.p.A. The Wave Excite™ trademark is property of Technogym S.p.A.

  • Page 5: Table Of Contents

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Contents 1. GENERAL NOTICES............................. 1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ......................1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL SPECIFICATIONS ........................2.1 2.1.
  • Page 6 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 4. ACCESSORIES ............................... 4.1 4.1. C .......................... 4.1 ARDIO THEATER CONNECTION 4.2. PC ..........................4.2 LINK FOR PROGRAMMING 4.3. C ..........4.3 ABLE FOR EXCHANGING CHANNEL TUNING DATA BETWEEN TWO MACHINES 4.4.
  • Page 7 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.3.1. 500 and 500SP models ........................7.10 7.3.2. 700 and 700SP LED Version......................7.11 7.3.3. 700WTV version (Wellness TV) ...................... 7.12 7.4. C ..................... 7.13 ARDIO AND SENSOR RECEIVER DISASSEMBLY 7.5.
  • Page 8 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.2.7. Enable keyboard ..........................9.10 9.2.8. Modifiable target heart rate ......................9.10 9.2.9. Enable custom messages ........................ 9.10 9.2.10. Edit custom messages ........................9.11 9.2.11. Change messagges languages ......................9.11 9.2.12.
  • Page 9 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.5.3.2. Reset Errors..................................9.33 9.5.3.3. COM.Fault ..................................9.34 9.5.4. SW version devices ......................... 9.35 9.5.5. Standard settings ..........................9.35 9.5.6. TV Standard............................ 9.36 9.6. TV 700WTV ..................9.37 MENU CONFIGURATION FOR MODELS 9.6.1.
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  • Page 11: General Notices

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance.

  • Page 12: General Rules For Repair Procedures

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 1.3. GENERAL RULES FOR REPAIR PROCEDURES 1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands.

  • Page 13: Technical Specifications

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 2. TECHNICAL SPECIFICATIONS 2.1. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the SN, consists of 16 alphanumeric characters arranged...

  • Page 14: Colour Options

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 In case of overseas delivery, use “S” packaging type to order equipments with European power cord or ”U” packaging type to order equipments with US style power cord For example, a possible product code would be:...

  • Page 15: Product Characteristics

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 2.3. PRODUCT CHARACTERISTICS VERSION 700 - 500SP 700SP 700WTV 100-230VAC 100-230VAC Power requirement: Self-powered Self-powered 50/60 Hz 50/60 Hz Energy Consumption: 100 VA Self-powered 100 VA Self-powered 11.3 VA 11.3 VA...

  • Page 16: Mechanical Characteristics

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 2.4. MECHANICAL CHARACTERISTICS VERSION 500 – 700 - 700WTV 500SP – 700SP 800 mm – 32” Width 1600mm – 63” Length 1500mm – 59” Height 130 Kg - 287 lbs Weight Pagina 2.4...

  • Page 17: Ambient Specifications

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Working area: 2.5. AMBIENT SPECIFICATIONS Operating from 5° to 35° C Temperature Storage from -10° to 70° C from 30% to 80% non- Operating Humidity condensing Storage from 5% to 85% non-condensing 2.6.

  • Page 18: Wiring Diagrams

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 2.7. WIRING DIAGRAMS 2.7.1. (ARM B MODEL OARD 2.7.1.1. Powered version (500) DUAL T GS CSAFE READER BOARD CBQ-13 CU132 Patch Conn. CBQ-32 ELT -16 ARM DISPLAY BOARD RECEIVER...

  • Page 19: Self-Powered Version (500Sp)

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 2.7.1.2. Self-Powered version (500SP) DUAL TGS CSAFE READER BOARD CBQ-13 CU132 Patch Conn. CBQ-32 ELT-16 ARM DISPLAY BOARD RECEIVER Patch KEYBOARD Conn. DISPLAY CU63 CU62 Patch Patch Conn. Conn.

  • Page 20: Powered Version (700)

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 2.7.2. (ARM MODEL BOARD 2.7.2.1. Powered version (700) DUAL TGS CSAFE READER BOARD CBQ-13 CU132 LEFT Patch TOUCH Conn. SENSOR L UPPER R UPPER SENSOR SENSOR HS/HR RECEIVER CBQ-32...

  • Page 21: Self-Powered Version (700Sp)

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 2.7.2.2. Self-Powered version (700SP) DUAL TGS CS AFE READE R BOARD CBQ-13 CU132 LE FT Patch TOUCH Conn. SE NSOR L UPPER R UPPER SENSOR SENSOR HS/HR RE CEIV ER...

  • Page 22: Powered Version (700Wtv)

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 2.7.3. 700 W – D ELLNESS MODEL IGITAL 2.7.3.1. Powered version (700WTV) Antenna CONNECTORS inlet PANEL C-SAFE iPOD DOCKING CU167 STATION CONNECTORS BOARD CU166 CU164 tuner DIGITAL TV Patch...

  • Page 23: And 900 Models Atsc Digital Tuner

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 2.7.3.2. 700 and 900 models ATSC Digital Tuner ATSC Standard Patch conn. Patch conn. DIGITAL TV BOARD CU263 Power supply cable CPU BOARD 2.7.3.3. 700 and 900 models ISDB-T Digital Tuner...

  • Page 24: Wiring

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 2.8. WIRING The connectors indicated in the following pages, refer to 700 model’s LED Boards, unless otherwise indicated. The colour of the cables can be changed, refer in particular to the Pin Out.

  • Page 25: Cu Cables

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 2.8.2. CABLES CU62: Power supply cable between upper Kit and lower Kit (Patch conn. 2 - Display Board) Display Board Patch conn. 2 Signal Colour CN20 White Yellow - sensing +5 Vdc digital...
  • Page 26 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 CU71: Brake supply cable (Brake board – Brake – Speed sensor – NTC) Brake board Signal Colour Brake Speed sensor Brake supply + Brown Faston Brake supply - Brown...
  • Page 27 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 CU130: High voltage cable (Power entry module – Brake board) Power entry Brake board Signal Colour module Line White Neutral Black Earth Green CU132: TGS Cable (Patch conn. – Dual TGS reader) Dual TGS reader Patch conn.
  • Page 28 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 CU164: Audio/Video signal cable (Digital TV board – AUX input board) Digital TV board Signal Colour AUX input board GND video Black Signal video Black GND audio L Black...
  • Page 29 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 CU169: Display power supply cable (CPU board – Digital TV board – Patch conn. 1) CPU board Digital TV board Patch connn. 1 Signal Colour CN20 Yellow/Green GND 12Vdc...
  • Page 30 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 CU223: Touch sensor / HS / HR cable (Display board/CPU – SALUTRON receiver – Touch Sensor) (Right Touch sensor (RED marked)) Display board: CN6 Touch sensor Signal Colour CPU board: CN26...

  • Page 31: Elt Cable

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 CU263: Display power supply cable (CPU board – Digital TV Board–Patch) Digital TV Patch CPU board Signal Colour board connector CN20 Yellow/Green GND 12Vdc Black GND 5Vdc Black sensing GND 5V Black n.c.
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  • Page 33: Principles Of Operation

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The machine block diagram is illustrated in the figure below: LED DISPLAY WTV DISPLAY C-SAFE iPOD DOCKING STATION INPUT AUX BOARD C-SAFE...

  • Page 34: Led Arm Display Boards (500 And 500Sp)

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 3.1.1. LED ARM D (500 500SP) ISPLAY BOARDS The display contains only one board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the brake Board.
  • Page 35 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 3.1.2. (700 700SP) ISPLAY OARDS The display contains only one board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the Brake Board.

  • Page 36: Wellness Tv Display Boards -Digital Tv (700Wtv)

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 3.1.3. TV D –D TV (700WTV) ELLNESS ISPLAY BOARDS IGITAL 3.1.3.1. CPU board The board is called “Unified Board”, it is the circuit board which incorporates the CPU, its control logic, the FLASH EPROM containing the operating program of the machine.

  • Page 37: Lcd Inverter

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 3.1.3.3. LCD Inverter This device powers the LCD Display lamps. It receives DC power supplies (12 Vdc supply and 3.3 Vdc enable signal) from the CPU Board, and generates the AC voltage (380 Vac) needed to power the LCD.

  • Page 38: Dual Tgs Reader

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 3.1.5. READER It’s the device which allows the machine to interact with the Wellness System. This board enables the machine to read the user's TGS key for performing workouts programmed with the propers SW of the Wellness System.

  • Page 39: Brake

    10 A. This places an upper limit on the number of machines that can be connected together. Therefore, do not connect more than 14 Cardio Wave Excite machines with a 220 VAC mains supply, or 7 machines with a 110 VAC mains supply.

  • Page 40: Alternator

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 3.1.12. A LTERNATOR Only for self-power versions: 500SP and 700SP. The alternator consists of a stator winding whose rotor is put into rotation by the movement of the pedals, generating the voltage necessary for the machine’s operation.

  • Page 41: Brake Control

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 3.2. BRAKE CONTROL 3.2.1. ECHANICS The motion of the pedals imparts a rotation to the primary shaft via the belts connected to the 2 pedals. The primary shaft is connected to the secondary shaft and so to the brake, by means of a belt.
  • Page 42 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 A higher brake excitation signal will produce a correspondingly higher exercise resistance. Due to the eddy currents, energy is dissipated on the brake disk in the form of heat.

  • Page 43: The Signals Involved

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 3.2.3. HE SIGNALS INVOLVED The machine uses the following control signals: • RS-485 Signal This is a digital signal exchanged between the Brake Board and the Display Board. There is no provision for monitoring its state.
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  • Page 45: Accessories

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe board. The CardioTheater unit must be provided with a power cable having the following pin-out:...

  • Page 46: Pc Link For Programming

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 4.2. PC LINK FOR PROGRAMMING The machine can be connected to a PC for programming by means of the RJ45 connector on the CSafe board. WARNING: for the numbering of the pins, on RJ45 connector, please refer to the...

  • Page 47: Cable For Exchanging Tv Channel Tuning Data Between Two Machines

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 4.3. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES The link for transferring the TV channel tuning data from one machine to the other is effected via a special cable, which plugs into the RJ45 connectors of the CSafe boards.

  • Page 48: Monitor Plug For Csafe Port

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 4.4. MONITOR PLUG FOR CSAFE PORT When the plug code 0WC00639AA is fitted into any one of the CSafe ports on the machine, the corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port.

  • Page 49: Wellness Tv Upgrade Kit

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 4.5. WELLNESS TV UPGRADE KIT There are upgrade kits available for converting Excite machines from the version with traditional LED Display to the Wellness TV Display version with ACTIVE TV interface and integrated digital TV decoder.
  • Page 50 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 DVB-T LIBYA Pagina 4.6...
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  • Page 53: Installation Instructions

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 54: Moving The Machine

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 5.2. MOVING THE MACHINE You can move the machine using a dolly (Figure 5.2-1) or an hand trolley (Figure 5.2-2), following the indications reported in the picture below. Figure 5.2-1...

  • Page 55: Recommended Antenna Signal Requirement

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 5.3. RECOMMENDED ANTENNA SIGNAL REQUIREMENT You can find below the data useful for antenna technician, in order to check if the antenna signal is suitable for Excite Wellness TV machines.

  • Page 56: Analogue Signal

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 5.3.2. ANALOGUE SIGNAL ALL STANDARD Level Higher than -50 dBm (59 dBµV) (-1 dBmV) Quality S/N (Signal to Noise ratio) Higher than +50 WARNING: If the machine is not connected to a terrestrial antenna--or if it is but the antenna signal line is interrupted by devices such as TV distribution units, modulators, etc.--the machine will not be able to receive a usable antenna signal for radio channel...

  • Page 57: Installation

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 5.4. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements for installation have been met (see paragraph: 5.1. “Specifications and requirements”). 2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.
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  • Page 59: Troubleshooting

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6. TROUBLESHOOTING The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate interpretation of these diagrams, the following standard box shapes are used: This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

  • Page 60: Troubleshooting Service Menu: Active Wellness Tv Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.1. TROUBLESHOOTING SERVICE MENU: ACTIVE WELLNESS TV MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.

  • Page 61: I2C Device Test

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Here below have been detailed all the parameters of the menu. 6.1.1. I2C D EVICE The I2C Device test checks the communication following the 32K and 256K memories. The test can have two outcomes: •...

  • Page 62: Tgs Com Test

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.1.4. TGS COM T The test checks the communication with the TGS reader. The test can have two outcomes: • “Test Successful”: This means that the test was completed successfully, i.e. that serial communications on the selected port are correct.

  • Page 63: Service Troubleshooting Menu: Modelli Led

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.2. SERVICE TROUBLESHOOTING MENU: MODELLI LED Te configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models. • Accessing configuration of 500 models Simultaneously press the ENTER, ↑, CLEAR keys.

  • Page 64: Automatic Test

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 TROUBLESHOOTING AUTOMATIC TEST MANUAL TEST MAN.KEYBOARD I2C Devices Test TEST LED Test TGS COM Test SERIAL PORTS Low Kit COM Test TEST CSafe COM Test To scroll through the list of available functions, press the + or – effort level keys to display the next or the preceding item;...

  • Page 65: Led Test

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.2.1.2. LED Test The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer by changing the frequency to produce a variation in the tone of the sound.

  • Page 66: The Display Fails To Illuminate

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.3. THE DISPLAY FAILS TO ILLUMINATE This error occurs when the power supply voltage is not reaching the upper assembly. 6.3.1. 700 M ODELS THE DISPLAY DOES NOT ILLUMINATE...
  • Page 67 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Is the AC voltage at the Is the AC voltage at the Replace the power input of the brake board output of the power entry entry m odule correct?

  • Page 68: 500Sp And 700Sp Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.3.2. 500SP 700SP M ODELS The problem may be caused by the display Board don’t receiving the speed signal THE DISPLAY DOES NOT ILLUMINATE Correct operation: after 30 seconds without...
  • Page 69 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Is the RPM signal and the Replace the Brake DC voltage at the input to Replace the Stator board the brake board correct? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below.

  • Page 70: 700Wtv Wellness Tv Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.3.3. 700WTV W ELLNESS MODELS THE DISPLAY DOES NOT ILLUMINATE Does the wall outlet supply the Plug the machine into a correct v oltage? working electrical outlet Is the mains lead OK?
  • Page 71 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Start exercising by choosing "Quick-Start" mode and press on the Touch- Replace CPU board Sensors: Is the resistance change? Do y ou hear beep sound? Replace the LCD inv erter.
  • Page 72 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Is the voltage at the Is the voltage at the input Replace the pow er output of the pow er entry of the Brake board entry module module correct?
  • Page 73 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the LED D41 (green) of the display board, is correctly lit on.

  • Page 74: The Touch Screen Does Not Work / It's Not Calibrated

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.4. THE TOUCH SCREEN DOES NOT WORK / IT’S NOT CALIBRATED TOUCH SCREEN DOES NOT WORK / NOT CALIBRATED Check and update the HW and SW related to the...

  • Page 75: No Audio Sound

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.5. NO AUDIO SOUND This error can be due to an incorrect machine configuration, or to problems with the audio circuit. NO AUDIO SOUND Correctly conf igure the Is the TV standard correctly "TV Standard"...

  • Page 76: N Otv Picture

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.6. NO TV PICTURE Check that the machine is connected to an antenna signal This error can be due to an incorrect machine configuration, or to problems with the antenna signal.
  • Page 77 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Conf igure the Is the TV standard correctly "TV standard" conf igured? parameter Check the Antenna signal. Check the conditions of Replace the CU-198 antenna cable. cable. It is CU-198 ok?
  • Page 78 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check that the antenna cable is correctly connected to the TUNER on Digital TV board.

  • Page 79: The Radio Does Not Play

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.7. THE RADIO DOES NOT PLAY With the ANALOGIC signal, the radio signal can only be acquired from an aerial antenna signal. If the machine is connected to a digital source (or to a satellite antenna) it will be impossible to use the radio function.
  • Page 80 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check that the antenna signal matches with the minimal requested specifications detailed at paragraph: 5.3.

  • Page 81: The Ipod Does Not Work

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.8. THE IPOD DOES NOT WORK THE iPOD DOES NOT W ORK Check the audio connection system Enter the audio/video files Is the iPod detected by the lists. Can you see the list of all...
  • Page 82 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Is the v oltage at the output of Replace CU167 cable the AUX board correct? Is the v oltage at the input of the Replace CU169 cable Replace the AUX board...
  • Page 83 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Switch on the machine, connect the iPod on the docking station and check that the device is correctly detected by the machine.

  • Page 84: The Equipment Is Blocked (Com)" Message On Display

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.9. “THE EQUIPMENT IS BLOCKED (COM)” MESSAGE ON DISPLAY This error message can be caused by loss of communication between the lower and upper assemblies. The error is displayed by a massage and stored in the “Errors Log” section.

  • Page 85: There Is No Resistance

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.10. THERE IS NO RESISTANCE The machine will not produce resistance if: • the display board is not receiving a speed signal; • the brake board is not generating current;...
  • Page 86 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1-2 of the connector CN2 on the brake board and exercise at a speed of 60 RPM.

  • Page 87: The Resistance Is Incorrect

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.11. THE RESISTANCE IS INCORRECT The machine will produce an incorrect resistance if: • the mechanical components are not in perfect condition; • the speed measurement is incorrect; •...
  • Page 88 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the “Standard Setting” procedure as detailed at paragraph 9.5.5. “Standard settings”.

  • Page 89: The Speed Signal Is Incorrect

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.12. THE SPEED SIGNAL IS INCORRECT The speed signal is incorrect if: • The brake disk is incorrectly fixed to the flywheel; • The speed sensor is defective; • The brake board is defective.
  • Page 90 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the “Standard Setting” procedure as detailed at paragraph 9.5.5. “Standard settings”.

  • Page 91: The Machine Does Not Read The Tgs

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.13. THE MACHINE DOES NOT READ THE TGS The machine displays this error if the TGS reader is not working properly, or if it is not supplied by the display board.
  • Page 92 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Place the tester probes across pins 1 and 8 of connector CN1 of the TGS reader. The measured value should be +12 Vdc. As for step (1) but across pins 1 and 9 of connector CN8 on the display board.

  • Page 93: There Is No Heart Rate Signal

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.14. THERE IS NO HEART RATE SIGNAL 6.14.1. SALUTRON TELEMETRIC RECEIVER The machine displays this error if: 1. electromagnetic noise saturate the HR receiver which does not display any value due to a specific SW filter which cut every signal, greater than 220 bpm;...
  • Page 94 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the troubleshooting procedure 6.15. “The telemetric heart rate signal is incorrect”.

  • Page 95: Hand Sensor

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.14.2. H ENSOR The machine displays this error if the HS/HR receiver is not working, or if it is not supplied by the display board. For an easier and quicker diagnosis of the problem, we recommend to use the functions of Test Box Excite.
  • Page 96 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the earth connection of the machine using a tester to measure the resistance between the ground pin on the power supply cable and the ground node to which the receiver is connected inside the display.

  • Page 97: The Telemetric Heart Rate Signal Is Incorrect

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 6.15. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT The machine displays this error if the receiver is disturbed by sources of electromagnetic noise. THE TELEMETRIC HR SIGNAL IS INCORRECT...
  • Page 98 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Use a correctly Is the transmitter in good f unctioning transmitter working order? Is the transmitter alway s within Reposition the transmitter Replace the receiv er the 90 cm range f rom the receiv er within range Follow the procedure step by step to correctly diagnose the problem.
  • Page 99 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 where the value in the diagram indicates the medium distance for signal reception during the exercise (± 4” inches or 10 cm). Check that the cardio receiver has been assembled properly as described in the procedure: 7.4.
  • Page 100 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Page intentionally left blank Pagina 6.42...

  • Page 101: Disassembly Of Components

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7. DISASSEMBLY OF COMPONENTS 7.1. DISPLAY DISASSEMBLY 7.1.1. LED V 500SP ERSION 1. Turn off the machine and unplug the mains lead from the wall outlet (Only for 500).

  • Page 102: Led Version 700 And 700Sp

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.1.2. LED V 700SP ERSION 1. Turn off the machine and unplug the mains lead from the wall outlet (Only for 700). 2. Back off the 4 screws (a) using a medium Phillips screwdriver.

  • Page 103: 700Wtv Version (Wellness Tv)

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.1.3. 700WTV VERSION ELLNESS Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 4 screws (a) using a medium Phillips screwdriver.

  • Page 104: Display Boards Disassembly

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.2. DISPLAY BOARDS DISASSEMBLY 7.2.1. 500SP V ERSION Carry operations described paragraphs: 7.1. “Display disassembly”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...

  • Page 105: And 700Sp Led Version

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.2.2. 700SP LED V ERSION Carry operations described paragraphs: 7.1. “Display disassembly”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...

  • Page 106: 700Wtv Version (Wellness Tv)

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.2.3. 700WTV VERSION ELLNESS Carry operations described paragraphs: 7.1. “Display disassembly”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...
  • Page 107 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 CPU Board (B): 1. Disconnect the cables indicated in the figure, coming from TTL Board [CN3], Touch screen [CN28A], inverter LCD [CN5] and headphone jack [J3]. ATTENTION: to disconnect the cable...
  • Page 108 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7. Back off the 10 screws (i) using a small Phillips screwdriver. 8. Remove the touch screen protection plate (l). Figure 7.2-13 9. Shift touch screen (m) on one side, paying attention to the cable which connect it to the CPU Board.
  • Page 109 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 To disassemble the Digital TV and AUX input Board: 1. Work on the rear display support. 2. Disconnect the cable coming from the Input Board antenna cable highlighted in the figure and the power supply cable.

  • Page 110: And 700 Keyboards And Touch Screen Disassembly

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.3. 500AND 700 KEYBOARDS AND TOUCH SCREEN DISASSEMBLY 7.3.1. 500SP MODELS Carry operations described paragraphs: 7.1. “Display disassembly”. With the Display placed on a work bench: 1. Unplug the keyboard connector (a) [CN2], shown in the figure.

  • Page 111: And 700Sp Led Version

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.3.2. 700SP LED V ERSION Carry operations described paragraphs: 7.1. “Display disassembly”. With the Display placed on a work bench: 1. Unplug the keyboard connector (a) [CN2] as in the side figure.

  • Page 112: 700Wtv Version (Wellness Tv)

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.3.3. 700WTV VERSION ELLNESS To disassemble the Touch Screen, please refer to the Display Board disassembly procedure: 7.2.3. “700WTV version (Wellness TV)” Pagina 7.12...

  • Page 113: Cardio/Hand Sensor Receiver Disassembly

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.4. CARDIO/HAND SENSOR RECEIVER DISASSEMBLY Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 6 screws (a) using a medium Phillips screwdriver.
  • Page 114 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 To reassembly the receiver: 1. On the Salutron receiver is possible to see the coil (e) and the connectors (f) and (g). 2. Connect the cables to the receiver, as in the figure to side.

  • Page 115: Fixed Handgrips Disassembly

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.5. FIXED HANDGRIPS DISASSEMBLY 1. Back off the 6 screws (a) using a medium Phillips screwdriver. 2. Lift up the upper casing (b). Figure 7.5-1 3. Back off the 4 screws (b) with a 6mm hexagonal wrench.

  • Page 116: Disassembling The Sensor

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.6. DISASSEMBLING THE SENSOR Turn off the machine and unplug the mains lead from the wall outlet: For each sensor: 1. Back off the 2 screws (a) using a medium Phillips screwdriver.

  • Page 117: Disassembling The Guards

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.7. DISASSEMBLING THE GUARDS Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 5 screws (a), using a 4mm hexagonal wrench, on both sides of the machine.
  • Page 118 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7. Back off the screw (e) on both side of the machine, using a 5mm hexagonal wrench. 8. Pull out the central guard from the top. Figure 7.7-4 9. Remove the sweat protection guard (e1) if necessary.

  • Page 119: Disassembling The Upper Column

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.8. DISASSEMBLING THE UPPER COLUMN Carry operations described paragraphs: 7.7. “Disassembling the guards”, only the anterior guard. 1. Back off the screws (a) using a 17mm wrench. Figure 7.8-1 2.

  • Page 120: Brake Box Disassembly

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.9. BRAKE BOX DISASSEMBLY Carry operations described paragraphs: 7.7. “Disassembling the guards”, only the anterior guard. 1. Back off the 2 screws (a), with a 8mm wrench, to remove the Brake Box and replace if is necessary.

  • Page 121: Disassembling The Footboards

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.10. DISASSEMBLING THE FOOTBOARDS 1. Back off the 4 nuts (a) with a 10mm wrench. 2. Remove the footboard. To reassemble the footboards, carry out the above steps in reverse order.

  • Page 122: Footboard Lever Belt Disassembly

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.11. FOOTBOARD LEVER BELT DISASSEMBLY Carry operations described paragraphs: 7.7. “Disassembling the guards”. 1. Push down the pedal on the side of the belt that is being disassembled, in such a way that the belt cam is in the position shown in the figure.
  • Page 123 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 5. Unscrew the tie-rod (c) from the fastener on the belt using an 8mm wrench, without moving the nut (d). 6. Separate the tie-rod from the fastener on the...

  • Page 124: Footboards Lever Disassembly

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.12. FOOTBOARDS LEVER DISASSEMBLY Valid for the following Serial Number (S.N.): D4963L: all S.N up to D4963L08000032 D4973E: all S.N. D4973L: all S.N. D4974L: all S.N. D4983D: all S.N. up to D4983D08000371 D4983E: all S.N.
  • Page 125 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 3. Push down the pedal on the side of the belt that is being disassembled, in such a way that the belt cam is in the position shown in the figure.
  • Page 126 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 To reassemble the pedal lever, carry out the following procedure: 1. Thoroughly lubricate the taper bearings using Molykote G-4500/G grease, as shown in the figure below. 2. Grasp the lever at the point closest to the pedal and move it up and down, observing the amount of play.

  • Page 127: Footboards Lever Disassembly (Last Version)

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.13. FOOTBOARDS LEVER DISASSEMBLY (LAST VERSION) Valid for the following Serial Number (S.N.): D4963L: From D4963L08000033 up to all S.N. D4983D: From D4983D08000372 up to all S.N. D4983I: From D4983I08000572 up to all S.N.
  • Page 128 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Be carefully to reinsert the plastic spacer (c) on the ball joints, in the same position. Figure 7.13-3 5. Back off the fixing lever screw, using a ratchet wrench and a 17mm socket wrench and remove the two washers, as shown in the figure at the side.
  • Page 129 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 To reassembly the lever, carry out the above steps in reverse order. ATTENTION: To easily reassembly the lever, avoiding to damage the internal bearings special (0T020901AA). 7. Screw completely in the special tool (e) on the pin frame (f).

  • Page 130: Disassembling The Levers Tensioning Spring

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.14. DISASSEMBLING THE LEVERS TENSIONING SPRING Carry operations described paragraphs: 7.7. “Disassembling the guards”, only the anterior guard. 1. Pull up the pedal opposite the spring that is being disassembled, in order to unload the spring as much as possible.
  • Page 131 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 To reassemble the spring and the cam, carry out the above steps in reverse order. The cams used on the two sides of the machine, are both the same part so check the proper point of connection for spring and belt.

  • Page 132: Disassembling The Brake Winding

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.15. DISASSEMBLING THE BRAKE WINDING Carry operations described paragraphs: 7.7. “Disassembling the guards”, only the anterior guard. 1. Unplug the two faston connectors (a) from the winding. 2. Unplug the connector circled in the figure at left.

  • Page 133: Disassembling The Secondary Shaft Assembly

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.16. DISASSEMBLING THE SECONDARY SHAFT ASSEMBLY Carry operations described paragraphs: 7.7. “Disassembling the guards”, only the anterior guard. 1. Remove the electronic box from the frame of the machine.

  • Page 134: Powered And 700Wtv Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.16.1. 700 P 700WTV OWERED AND MODELS 6. Remove the secondary shaft assembly from the belt and place it on a work bench. 7. Remove the spacer (d) and the pin (e) from the flywheel assembly.

  • Page 135: 700Sp Self-Powered Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.16.2. 700SP S OWERED MODELS 8. Back off the two screws (g) using a 3mm hexagonal wrench. 9. Back off the grub screw (h) using a 2.5mm hexagonal wrench.
  • Page 136 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 To disassemble the copper disk: 13. Back off the 6 screws (f) using a 4mm hexagonal wrench. Take particular care with the copper disk, as it bends easily and may then cause problems after reassembly, by brushing against the winding block.

  • Page 137: Disassembling The Primary Shaft Assembly

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.17. DISASSEMBLING THE PRIMARY SHAFT ASSEMBLY Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Push down the pedal on the side of the belt that is being disassembled, in such a way that the belt cam is in the position shown in the figure.
  • Page 138 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 10. Back off the grub screws (e) using a 3mm hexagonal wrench, on both the bearings. 11. Remove the bearings from the primary shaft. Figure 7.17-4 12. Remove from the shaft the plastic washers f...

  • Page 139: Disassembling The Connection Belt Between Primary An D Secondary Shaft

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.18. DISASSEMBLING THE CONNECTION BELT BETWEEN PRIMARY AN D SECONDARY SHAFT To disassemble the connection belt between the primary and secondary shaft, it needs to remove the primary shaft assembly and the secondary shaft assembly as detailed in paragraph 7.16.

  • Page 140: Speed Sensor Disassembly

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.19. SPEED SENSOR DISASSEMBLY Only for 700 e 700WTV models. Carry operations described paragraphs: 7.7. “Disassembling the guards”, only the anterior guard. 1. Back off the 2 screws (a) using a 4mm hexagonal wrench.

  • Page 141: Disassembling The Power Entry Module

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.20. DISASSEMBLING THE POWER ENTRY MODULE Turn the machine over on one side. 1. Back off the screws (a) using a medium Phillips screwdriver. 2. Remove the power entry module plate covering (b).

  • Page 142: Disassembling The Platforms

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.21. DISASSEMBLING THE PLATFORMS Carry out the operations described in paragraph 7.7. “Disassembling the guards” for removing the front guards. To disassemble the front platform: 1. Turn the machine over on one side, resting the frame on a box to keep the platform raised off the ground.

  • Page 143: Smontaggio Batteria

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 7.22. SMONTAGGIO BATTERIA Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Remove the 2 cable ties (a). 2. Unplug the 2 fastons (b) and remove the battery, replace if is necessary.
  • Page 144 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Page intentionally left blank Pagina 7.44...

  • Page 145: Adjustments

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 8. ADJUSTMENTS 8.1. BELT TENSION Carry out the operations described in paragraph 7.7. “Disassembling the guards” for removing the front guard. 1. Back off the screws (a) and adjust the tension of the belt by acting on the screw (b).

  • Page 146: Speed Sensor Position

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 8.2. SPEED SENSOR POSITION Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Back off the 2 screws (a) and shift the speed sensor support to the side, so that it is 0.7mm from the screws on the copper disk.

  • Page 147: Brake Winding Position

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 8.3. BRAKE WINDING POSITION Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Back off the 2 screws (a) and position the brake winding support (b) so that it is centred on the copper disk, using a 1mm thickness gauge.

  • Page 148: Align The Belt Connecting The Primary And Secondary Shafts

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 8.4. ALIGN THE BELT CONNECTING THE PRIMARY AND SECONDARY SHAFTS Carry operations described paragraph: 7.7. “Disassembling the guards” for disassembling the front guard. 1. Check that the pulley on the primary shaft is...

  • Page 149: The Distance Between The Pedals

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 8.5. THE DISTANCE BETWEEN THE PEDALS Carry operations described paragraph: 7.7. “Disassembling the guards”, only the posterior guard. 1. Back off the counter nut (a) using a 17mm wrench.

  • Page 150: Tie Rod Length

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 8.6. TIE ROD LENGTH Adjust the length of the tie rods according to the data, for each of them, in the following figures. Figure 8.6-1 Figure 8.6-2 Figure 8.6-3 Figure 8.6-4...
  • Page 151 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Figure 8.6-6 Figure 8.6-7 During reassembly procedure lock down the ball joints using a torque wrench setting of 22Nm/16.2ft.lbf, excepting the ones in Figure 8.6-4 and Figure 8.6-7, which need a tightening torque of 25Nm/18.4 ft.lbf.

  • Page 152: The Machine Is Not Flat

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 8.7. THE MACHINE IS NOT FLAT This problem may be due to the positioning of the machine on a not flat surface. To resolve this problem is necessary to act on foot adjustment.

  • Page 153: Machine Configuration

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9. MACHINE CONFIGURATION 9.1. USER MENU CONFIGURATION FOR 500 MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the...

  • Page 154: Language : Xxx

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.1.1. ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, when the display shows the...

  • Page 155: Pause Time Xxx

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.1.4. AUSE TIME It is possible to set a maximum pause time for each exercise, ranging from 10 to 999 seconds. To change the setting, when the display shows the currently selected maximum time:...

  • Page 156: Default Weight

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.1.7. EFAULT WEIGHT It is possible to set the default weight for a generic user, ranging from 10 to 99 kilograms. To change the setting, when the display shows the currently selected default weight:...

  • Page 157: Default Distance

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.1.10. D EFAULT DISTANCE It is possible to set the default distance for an exercise session, with values ranging from 1 to 999. To change the setting, when the display shows the current value:...

  • Page 158: Modifiable Target Frequencies

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.1.13. M ODIFIABLE TARGET FREQUENCIES It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the display shows the current setting:...

  • Page 159: User Menu Configuration For 700 Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.2. USER MENU CONFIGURATION FOR 700 MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys 369, whereas on 700 Wellness TV models the keys 0369 must be pressed one after the other.

  • Page 160: Language : Xxx

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.2.1. ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, when the display shows the...

  • Page 161: Pause Time : Xxx

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.2.4. AUSE TIME It is possible to set a maximum pause time for each exercise in seconds, with values ranging from 10 to 999. To change the setting, when the display shows the current maximum time:...

  • Page 162: Modifiable Target Heart Rate

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.2.7. NABLE KEYBOARD It is possible to disable the keyboard so that the machine can only be used with the TGS. To change the selection, when the display shows the current setting:...

  • Page 163: Edit Custom Messages

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.2.10. E DIT CUSTOM MESSAGES It is possible to modify the custom messages; press ENTER to invoke a submenu which displays the first custom message, then use the +/- effort level keys to move to the other messages. Press the ENTER key again to begin editing a message, or hold down the CLEAR key for a few seconds to return to the upper menu level.

  • Page 164: Format P&P

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.2.14. F P&P ORMAT This function formats a TGS key for Plug&Play mode operation. To select the function, when the display shows: FORMAT P&P press ENTER to confirm, or cancel by pressing the CLEAR key for a few seconds.

  • Page 165: User Menu Configuration For 700 Wtv Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.3. USER MENU CONFIGURATION FOR 700 WTV MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.

  • Page 166: Language

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Here below have been detailed all the parameters of the menu. 9.3.1. In the top right hand corner of the windows it is displayed the SN of the machine, loaded at the end of the production line.

  • Page 167: Enable Tgs

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.3.4. NABLE It is possible to enable or disable the use of the TGS reader. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen.

  • Page 168: Cooldown Time

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.3.8. OOLDOWN TIME It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change the setting, when the display shows the currently selected maximum time: Press the ENTER key to change the value: The current parameter value starts to blink on the display;...

  • Page 169: Modifiable Target Heart Rate

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.3.10. M ODIFIABLE TARGET HEART RATE It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen.

  • Page 170: Screen Saver Minutes

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.3.15. S CREEN SAVER MINUTES It is possible to configure the amount of time, in minutes, the machine will wait before activating the screen saver, with values ranging from 10 to 360.

  • Page 171: Radio

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.3.17. R ADIO It is possible to enable or disable the radio function on the machine. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen.

  • Page 172: Service Menu Configuration For 500 And 700 Led Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.4. SERVICE MENU CONFIGURATION FOR 500 AND 700 LED MODELS The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models.
  • Page 173 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 LOW KIT TECHNICAL PARAM. CONFIGURATION OPERATING DATA ERRORS LOG STANDARD SETTINGS LOW KIT MENU HIGH KIT VERSION KEY READER VERS. To scroll through the list of parameters, press the + or – effort level keys to display the next or the preceding item.

  • Page 174: Low Kit Parameter

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.4.1. OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly. To access this menu, when the display shows: LOW KIT PARAM.

  • Page 175: Table Of Configuration Parameters

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.4.1.3. Default Setting To load the default parameter values, scroll using the +/- effort level keys until the display shows: DEFAULT SETTING ? press ENTER to write the default values to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 176: Operating Data

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.4.2. PERATING DATA This function makes it possible to access the machine usage data stored in the low kit. To access this menu, when the display shows: OPERATING DATA press ENTER.

  • Page 177: Write To Low Kit

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.4.2.2. Write to low kit To write the values of the currently displayed parameters to the low kit, scroll using the +/- keys until the display shows: WRITE TO LOW KIT ? press ENTER to write the new data to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 178: Errors Log

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.4.3. RRORS LOG This function accesses the machine’s error history log. To access this menu, when the display shows: ERRORS LOG press ENTER. This function is structured as follows:...

  • Page 179: Com.fault X

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.4.3.3. COM.Fault This is a counter that display the number of errors in serial communication between the upper and the lower kit. This counter increase each time a communication fault is detected. Scroll using the +/- keys until the display shows: COM.FAULT X...

  • Page 180: Standard Settings

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.4.4. TANDARD SETTINGS This function clears the operating data of the machine and simultaneously resets the brake board parameters to their default values. To access this menu, when the display shows:...

  • Page 181: Low Kit Fault Code

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.4.5.2. Low Kit fault code This function displays the error code that is blocking the low kit. To access this menu, when the display shows: LOW KIT FAULT CODE...

  • Page 182: Service Menu Configuration 700 Wtv Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.5. SERVICE MENU CONFIGURATION 700 WTV MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.

  • Page 183: Low Kit Parameter

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Here below have been detailed all the parameters of the menu. 9.5.1. OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly.
  • Page 184 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.5.1.4. Table of configuration parameters To correctly display the parameter values, you need to load them from the low kit, using the “Read from low kit” function. To change the setting, press the CHANGE key and insert the value using the numeric keyboard.

  • Page 185: Errors Log

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.5.2. PERATING DATA This function makes it possible to access the machine usage data stored in the low kit. In addition to the machine usage data, this function also includes the 2 sub-functions described below: 9.5.2.1.

  • Page 186: Com.fault

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.5.3.3. COM.Fault This is a counter that display the number of errors in serial communication between the upper and the lower kit. This counter increase each time a communication fault is detected.

  • Page 187: Sw Version Devices

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.5.4. VERSION DEVICES This function allows to display: • the low kit SW version (H:x L:x B:x); • the display SW version; • the key reader SW version; • the Digital TV board SW version;...

  • Page 188: Tv Standard

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.5.6. TV S TANDARD This function allows to display/configure the TV Standard on the machine. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen.

  • Page 189: Tv Menu Configuration For 700Wtv Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.6. TV MENU CONFIGURATION FOR 700WTV MODELS 9.6.1. UNING CHANNELS The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.
  • Page 190 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Press “YES” to save the changes permanently or “NO” to continue. It is possible to search TV channels on the digital or on the analogue band, by pressing on the proper buttons: The default TV standard is the one set at paragraph :9.5.6.
  • Page 191 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 A. To tune and memorise Digital TV channels, proceed as follow 1. Press DIGITAL SEARCH. In this phase, a temporary list of TV channels found, will be stored and visualized in column 1.
  • Page 192 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 B. To tune and memorise Analogue TV channels, proceed as follow 1. Press ANALOGUE SEARCH. In this phase, a temporary list of TV channels found, will be stored and visualized in column 1.

  • Page 193: Wellness Tv Adjustments

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.6.2. ELLNESS ADJUSTMENTS The keys in the figure at left can perform certain adjustments on the Wellness TV. In particular, it is possible to: Increase or reduce the brightness of the LCD.

  • Page 194: Radio Menu Configuration For 700Wtv Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.7. RADIO MENU CONFIGURATION FOR 700WTV MODELS 9.7.1. UNING RADIO CHANNELS The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.
  • Page 195 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Press “YES” to save the changes permanently or “NO” to continue. Page 9.43...
  • Page 196 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 To tune and memorise radio channels, proceed as follow: It is now possible only the tuning of the digital band and not more the analogue one. 1. Press AUTOMATIC SEARCH. In this phase, a temporary list of TV channels found, will be stored and visualized in column 1.

  • Page 197: Transferring The Tuning Data

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.8. TRANSFERRING THE TUNING DATA The TV and radio channel tuning data can be transferred from one machine to the other in 2 ways: • using a TGS key;...

  • Page 198: Connecting Two Machines Using A Csafe Connection (Method Recommended)

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.8.2. ONNECTING TWO MACHINES USING A AFE CONNECTION ETHOD RECOMMENDED Disable the TGS reader (if present on the machine) through the proper function in the User Menu: 9.3.4. “Enable TGS” before to carry out the following procedure.

  • Page 199: Touch Screen Calibration

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 9.9. TOUCH SCREEN CALIBRATION The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.
  • Page 200 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 At this point the following screenshot appears on the display: Pagina 9.48...
  • Page 201 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Tap the centre of the + which appears on the screen, using an object that is pointed but not sharp. The procedure must be repeated three times, with the + appearing in three different positions.
  • Page 202 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 Page intentionally left blank Pagina 9.50...

  • Page 203: Functional Test Md Models

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 10. FUNCTIONAL TEST MD MODELS Every time maintenance and/or repairs are performed on a machine, it is necessary to carry out a series of mechanical and electrical tests to ensure: that the medical device is working properly;...
  • Page 204 CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 First of all, check the resistance on the tester probes is approximately 0Ω. Pagina 10.2...

  • Page 205: Mechanical Safety Tests

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 10.2. MECHANICAL SAFETY TESTS 10.2.1. C HECKING THE ASSEMBLY OF THE TRANSMISSION AND LEVERS SYSTEMS Check the correct assembly of the: levers, footboards and brake components. In particular, make sure that: The bearings have been correctly mounted.

  • Page 206: List Of Critical Spare Parts

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 10.4. LIST OF CRITICAL SPARE PARTS Technogym medical devices are identified by “Serial N” plates that allow them to be tracked throughout the useful life-span of the device. Just as for products, there is also a list of so-called “critical”...

  • Page 207: Scheduled Maintenance

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 11. SCHEDULED MAINTENANCE To keep the machine in perfect working order and forestall possible problems it is necessary to carry out the scheduled maintenance operations described below. The maintenance operations can essentially be classified according to the frequency with which they need to be performed: •...

  • Page 208: Monthly Maintenance Operations

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 11.2. MONTHLY MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills. The monthly maintenance operations consist of simple checks on the machine’s operation and state of wear, to ensure its safe and correct functioning.

  • Page 209: Twice-Yearly Maintenance Operations

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 11.3. TWICE-YEARLY MAINTENANCE OPERATIONS These operations can only be carried out by a qualified technician specifically trained by Technogym and authorized to carry out machine installation and adjustments, as well as special maintenance operations or repairs which require special knowledge of the machine, its operation, safety systems and working procedures.

  • Page 210: Checking The Wiring And Connections

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 11.3.8. C HECKING THE WIRING AND CONNECTIONS 1. Check the condition of all the cables: • External conditions; • Possible rusting of the connectors; • Electrical continuity of the individual wires;...

  • Page 211: Appendix

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 12. APPENDIX 12.1. UPDATING THE SW To update the machine SW it is necessary to change the contents of the FLASH EPROM on the 386 or ARM board by means of an external PC connected to the CSAFE port on the machine, situated on the lower part of the display panel.

  • Page 212: Required Tools

    CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0 12.2. REQUIRED TOOLS The following tools are required for carrying out the various disassembly, adjustment and maintenance action on the machine: • Small Phillips screwdriver; • Medium Phillips screwdriver;...
  • Page 214 TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00386AA-IT...

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