Adly Motor ATV-400XS Owner's Manual
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Adly Motor ATV-400XS Owner's Manual

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ATV-400XS
OWNER'S MANUAL

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Summary of Contents for Adly Motor ATV-400XS

  • Page 1 ATV-400XS OWNER’S MANUAL...

  • Page 2: Table Of Contents

    CONTENTS Page Foreword --------------------------------------------------------------------------------------------------------- 2 Operation Warning --------------------------------------------------------------------------------------------- 3 Safety Information ---------------------------------------------------------------------------------------------- 4 Specifications ---------------------------------------------------------------------------------------------------- 5 Periodical Check and Services ------------------------------------------------------------------------------ 6 Pre Operating Inspection ------------------------------------------------------------------------------------- 7 Operation -------------------------------------------------------------------------------------------------------- 12 Maintenance ---------------------------------------------------------------------------------------------------- 27 Correct Way of Driving --------------------------------------------------------------------------------------- 28 Abnormalities and Trouble Shooting ---------------------------------------------------------------------- 30 VIN number and Identification ------------------------------------------------------------------------------ 33 Pre-Delivery Inspection -------------------------------------------------------------------------------------- 34 Maintenance and Service record -------------------------------------------------------------------------- 35...

  • Page 3: Foreword

    FOREWORD May we, the manufacturer, take this opportunity to thank you for choosing our ATV to serve you. This Owner’s Manual is prepared for you to properly operate in safety. It also includes information about the general care and maintenance of your ATV. Therefore, we would like you to read the manual before operating the vehicle.

  • Page 4: Operation Warning

    OPERATION WARNING THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. NEVER OPERATE THIS VEHICLE WITHOUT PROPER INSTRUCTION. THIS VEHICLE IS NOT FOR YOUTH UNDER 16 YEARS OLD. ALWAYS WEAR A HELMET AND PROPER PROTECTION CLOTHES. READ THIS OWNER’S MANUAL CAREFULLY. IT’S DANGEROUS TO DRIVE ON AN UNCLEAR ROAD CONDITION.

  • Page 5: Safety Information

    SAFETY INFORMATION Don’t allow your child to ride. Read all warning sticks on vehicle and follow the instruction. Keep a safe distance between your vehicle and other vehicles. Take a training course if you are a beginner. This vehicle is designed to be operated only on level, off road surfaces, free of obstacles. This vehicle is not equip with differential gears, do not make turns within high speed.

  • Page 6: Specifications

    SPECIFICATIONS MODEL TYPE ATV-400XS DISPLACEMENT 372cc TYPE 4 Stroke, SOHC, 4 Valves, air+oil cooled. STARTING Electric LUBRICATION Wet sump with oil filter TRANSMISSION 5 Speed with Reverse gears. SPARK PLUG DR8EA BATTERY 12 volts, 8 Amp/h Maintenance free OIL CAPACITY 2.0 L SAE 5W-40 or 10W-40...

  • Page 7: Periodical Check And Services

    PERIODICAL CHECK & SERVICES Maintenance Schedule The maintenance intervals in the following table are based upon average riding conditions. Riding in unusually dusty areas, require more frequent servicing. Frequency Regular Service Mileage ( KM) Item 1000 2000 3000 4000 5000 6000 Engine Oil Oil Filter...

  • Page 8: Pre Operating Inspection

    PRE OPERATING INSPECTION Inspect your vehicle before you ride it. It only takes a few minutes to check and may save your life. Check the tires condition and pressure. Check the nuts, bolts and other fasteners. Check the drive chain condition and slack. Check the engine stop switch for good function.
  • Page 9 PRE OPERATING INSPECTION Check and / or Refill Oil Dipstick CAUTIONS： ： ： ： ＊ Be sure to have sufficient oil, check oil dipstick every ridding and the tighten dipstick properly. ＊ Total oil capacity：2.0 Liter ＊ Prescribed 4-stroke engine oil only, synthetic type is recommended.
  • Page 10 PRE OPERATING INSPECTION Check and refueling Insert the key and turn to “open” position And turn counter clock wise direction to open the cap. After refueling, insert the cap properly and turn the key to “lock” position. Pull out the key and check fuel cap to make sure it’s locked.
  • Page 11 PRE OPERATING INSPECTION Tire pressure CAUTIONS： ： ： ： Recommended tire pressure: On-road：10 psi (0.49 kgf/cm ), Off-road 5 psi. Max. pressure : 10 psi (0.7 kgf/cm Min. pressure : 3.0 psi (0.245kgf/cm Do not over inflate the tire pressure as indicated on the tire. Check if there is any gravel in the tread grooves or any nail puncture.
  • Page 12 PRE OPERATING INSPECTION Battery This vehicle is equipped with a maintenance free battery that requires no maintenance. Remove and Check Pull the rubber strap or remove the steel strap to release the battery. Remove negative and positive terminals (negative first). Remove battery and check voltage.

  • Page 13: Operation

    OPERATION MAIN SWITCH To turn off the engine. The key can be extracted. To start the engine. To operate the head light. The key can not be taken out.
  • Page 14 OPERATION ELECTRIC STARTER Grip the brake lever then push the starter switch to cranks engine CAUTIONS： ： ： ： Starter Switch When cranks the engine: Don’t push down again the starter button as the engine is running. Don’t press the starter button more than 10 seconds when start...
  • Page 15 OPERATION (EC) SIGNAL LIGHT SWITCH Right signal light flashing indicates turning to the right. Left signal light flashing indicates turning to the left. Push switch to turn off lights. CAUTIONS: Always turn on signal lights before turning. HORN BUTTON Signal Light Horn Button Turn on main switch and press down the horn Switch...
  • Page 16 OPERATION ENGINE STOP SWITCH(US) This switch is located on the left handle and can be used for emergency or safety switch. Engine can start-up and operate STOP Engine can start-up and operate...
  • Page 17 OPERATION (EC) HEADLIGHT BEAM SWITCH Low beam For normal condition. High beam For farther lighting. Beam Switch Hazard Switch HAZARD WARNING SWITCH HAZARD Push switch and all indicator lights will start blinking together.
  • Page 18 OPERATION INSTRUMENT PANEL(US) Trip & Odometer Speed Neutral Reverse High Beam RPM & Time Setting Button Fuel Meter...
  • Page 19 OPERATION INSTRUMENT PANEL(EC) Trip & Odometer Speed Neutral Reverse Turn Indicator RPM & Time High Beam Setting Button Fuel Meter...
  • Page 20 OPERATION INSTRUMENT PANEL Neutral Reverse Trip Speed Turn Indicator Odometer High Beam Setting Button...
  • Page 21 OPERATION GEAR SHAFT Reverse To go –In neutral position，push reverse Reverse hook pin first and pull Hook Pin the clutch lever, in this position, then pull the reverse lever up to engage reverse gear. Clutch Slowly release the clutch lever to let the Lever transmission function.
  • Page 22 OPERATION GEAR SHAFT Gear guide was die cast on the left side engine case. The instrument panel shows “N” for neutral and “R” for reverse. Gear Guide CAUTION: Always completely stop the vehicle and apply the brake prior to moving the gear shaft.
  • Page 23 OPERATION FRONT / REAR BRAKE The foot brake pedal is located on the right side in front of the foot rest. When step on the brake pedal, 4 wheels will stop at same time The hand break lever effect on the front wheels only.
  • Page 24 OPERATION FRONT BRAKE FLUID LEVEL（ （ （ （ DISC BRAKE VERSION ONLY） ） ） ） Check the fluid level： Make the handlebar straight for checking the brake fluid level. Brake fluid level shall be keep above the lower limit. Add brake fluid if necessary or replace it, if when the fluid color became dark brown LOWER...
  • Page 25 OPERATION ENGINE START-UP & CAUTIONS Check oil and fuel prior to start-up. 1. Set the gear to neutral and throttle lever at the “close” state. 2. Use key to turn “Main Switch” on. 3. Pull right break lever and push electric starter. CAUTIONS：...
  • Page 26 OPERATION FUEL METER The fuel meter is located on the left side of the instrument panel. When the tank is full, the level light bars are Fuel Level Light Bar shows at top. During the fuel consuming, light bars cease from top then down to bottom.
  • Page 27 OPERATION During the first 500 miles do not operate the vehicle at full throttle or at maximum engine revolution. Do not put the engine under excessive load. The running in process will greatly increase the life and long term power of the engine If you experience any technical difficulties, please contact your local ADLY dealer as...

  • Page 28: Maintenance

    MAINTENANCE CLEAN AND REPLACE AIR FILTER CLEAN OIL FILTER Air filter is located under seat. Oil filter house is located on right side of Move the seat to find air filter house. engine case. Remove oil filter house to clean filter. CLEAN AND CHECK FILTER EACH 1000KM OR AFTER OFF-ROAD USE.
  • Page 29 MAINTENANCE DRIVE CHAIN Adjustment Hole Adjust drive chain before each use. Before operating the vehicle, always inspect the drive chain. Never operate this vehicle with the drive chain too loose or too tight as severe damage to the drive components can occur. Check the free play of drive chain and adjust if necessary.
  • Page 30 MAINTENANCE PARKING BRAKE Parking brake was co-instructed with rear brake caliper but control by parking brake Parking brake Lever lever and wire separate. Check parking before ride. Adjust parking brake if your ATV slipping or can be easily moving even the brake lever was engaged.

  • Page 31: Correct Way Of Driving

    CORRECT WAY OF DRIVING START OF DRIVING Press the throttle lever slowly to control your speed. Acceleration is to increase the speed. Slowly press the throttle lever while driving on a slope. It will activate the engine power. Deceleration is to decrease the speed. Release the lever will do.
  • Page 32 CORRECT WAY OF DRIVING STOP OF THE VEHICLE Approaching to the parking point: Release the accelerator and apply both front and rear wheel brakes while the vehicle is stopped. Complete stop: Stop the engine by turns the main switch to “OFF”. Don’t park on uneven ground to avoid tipping over.

  • Page 33: Abnormalities And Trouble Shooting

    ABNORMALITIES AND TROUBLE SHOOTING If the engine fails to start or engine fails to keep running. Check is the engine stop switch was in the RUN position. Check the gas tank is fuel are available and sufficient. Whether the procedure for engine start up is correct. Try to diagnose these malfunctions yourself first.

  • Page 34: Vin Number And Identification

    VIN NUMBER and IDENTICIFICATION Please record the VIN and engine number for further reference. The frame number (VIN) is stamped on the front The engine number is engraved on top middle right side of frame. of right crankcase. FRAME NO. RFL ENGINE NO.

  • Page 35: Pre-Delivery Inspection

    P.D.I. (Pre-Delivery Inspection) 1. Record the frame and engine number into the owner’s manual. 2. Check that all tires have correct pressure specified on the tire or in the owner’s manual. 3. Engine oil (4 stroke, SAE10W/40) is enough. 4. Battery is installed properly. 5.

  • Page 36: Maintenance And Service Record

    MAINTENANCE and SERVICE RECORD P.D.I. 500 KM 1,000 KM NOTES：________________ NOTES：________________ NOTES : ________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _________________________ _________________________ _________________________ DEALER： DEALER： DEALER： _________________________ _________________________ _________________________ DATE： DATE： DATE： 2,000 KM 3,000 KM 4,000 KM NOTES：________________ NOTES：________________ NOTES : ________________...
  • Page 37 MAINTENANCE and SERVICE RECORD 5,000 KM 6,000 KM 7,000 KM NOTES：________________ NOTES：________________ NOTES : ________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _________________________ _________________________ _________________________ DEALER： DEALER： DEALER： _________________________ _________________________ _________________________ DATE： DATE： DATE： 8,000 KM 9,000 KM 10,000 KM NOTES：________________ NOTES：________________...
  • Page 38 MAINTENANCE and SERVICE RECORD 11,000 KM 12,000 KM 13,000 KM NOTES：________________ NOTES：________________ NOTES : ________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _________________________ _________________________ _________________________ DEALER： DEALER： DEALER： _________________________ _________________________ _________________________ DATE： DATE： DATE： 14,000 KM 15,000 KM 16,000 KM NOTES：________________ NOTES：________________...

  • Page 39: Abnormalities Service Record

    ABNORMALITIES SERVICE RECORD ODOMETER : KM ODOMETER : KM ODOMETER : NOTES：________________ NOTES：________________ NOTES : ________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _________________________ _________________________ _________________________ DEALER： DEALER： DEALER： _________________________ _________________________ _________________________ DATE： DATE： DATE： ODOMETER : KM ODOMETER : KM ODOMETER : NOTES：________________ NOTES：________________...
  • Page 40 ABNORMALITIES SERVICE RECORD ODOMETER : KM ODOMETER : KM ODOMETER : NOTES：________________ NOTES：________________ NOTES : ________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _________________________ _________________________ _________________________ DEALER： DEALER： DEALER： _________________________ _________________________ _________________________ DATE： DATE： DATE： ODOMETER : KM ODOMETER : KM ODOMETER : NOTES：________________ NOTES：________________...

  • Page 41: Speedometer Operation Instructions

    SPEEDOMETER OPERATION INSTRUCTIONS...

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