Advertisement

CELLAR COOLER RANGE
TECHNICAL MANUAL
JCC2
CELLAR AND PRODUCT COOLERS
ISSUE: 01.02.2016

Advertisement

Table of Contents
loading

Summary of Contents for J&E Hall JCC2

  • Page 1 CELLAR COOLER RANGE TECHNICAL MANUAL JCC2 CELLAR AND PRODUCT COOLERS ISSUE: 01.02.2016...
  • Page 2: Table Of Contents

    Contents Nomenclature Standard Product Configuration Specifications Capacity data System data Unit dimensions & weights Electrical data & requirements Health & Safety General information Installation Unit location Installation clearances Field piping Pressure testing Evacuation & charging Drainage Electrical Commissioning Service & Maintenance F-Gas Information Drawings Indoor unit dimensions (25E &...
  • Page 3: Nomenclature

    Nomenclature JCC2 Electronic controller Approximate Nominal Capacity in Kilowatts 25: 2.5Kw JCC2: J & E Hall Cellar Cooler (Version 2) Standard product configuration  Brewery specification 6 fins per inch evaporator coil  Galvanised mild steel casing with polyester powder coating ...
  • Page 4: Specifications

    Specifications Capacity data Model Cooling capacities in kW at 32°C ambient temperature 4°C 6°C 8°C 10°C 12°C 12.7°C 14°C 16°C JCC2 25E 2.70 2.74 2.78 2.82 2.86 2.87 2.90 2.94 JCC2 40E 3.78 3.90 4.02 4.14 4.27 4.31 4.40 4.53 JCC2 50E 4.19...
  • Page 5: Unit Dimensions & Weights

    Specifications Unit dimensions & weights Unit Dimensions (mm) Fixing Centres (mm) Weights Model Width Depth Height Width Depth JCC2 25E 372* J5LC15C JCC2 40E 372* J5LC20C JCC2 50E 370* J5LC25C JCC2 60E 370* J5LC28C Notes: 1) * Does not include fan motor depth - add 90mm 2) Unit width does not include pipe services - add approximately 70mm Electrical data &...
  • Page 6: Health & Safety

    Health and Safety Important Note: Only a qualified refrigeration engineer, who is familiar with refrigeration systems and components including all controls, should perform the installation and start-up of the system. To avoid potential injury, use care when working around coil surfaces or sharp edges of metal cabinets. All piping and electrical wiring should be installed in accordance with all applicable codes, ordinances and local by-laws.
  • Page 7: Installation Unit Location

    Installation Unit location  In order to achieve maximum cooling capacity, the installation location for the condensing unit should be carefully selected.  Install the condensing unit in such a way so that hot air ejected by the condensing unit cannot be drawn in again (short circuit of hot discharge air).
  • Page 8: Installation Clearances

    Installation Installation clearances  The installation location should allow sufficient space for air flow and maintenance around the units: Outdoor Indoor 500mm 500mm 1500mm to any obstruction Minimum 1800mm from floor level Issue: 01.02.2016 Page 8...
  • Page 9: Field Piping

    Installation Field piping Important Note: Pipe sizes and maximum lengths/heights should be strictly as per the information given on page 4. All local codes of practice must be observed in the installation of refrigerant piping To ensure satisfactory operation and performance, the following points should be noted for field piping arrangements: ...
  • Page 10: Pressure Testing

    Installation Pressure testing Both the indoor and outdoor units have been pressure tested in the factory prior to dispatch. The indoor unit contains a holding charge of oxygen free nitrogen. The outdoor unit contains a charge of R410A refrigerant. Important Note: Do not open the service valves on the condensing unit until pressure testing and evacuation procedures have been carried out.
  • Page 11: Evacuation & Charging

    Systems are pre-charged with refrigerant for pipe runs up to 7.6 metres Additional refrigerant charge (Note: Revised charges)  JCC2 25E matched with J5LC15C – Pre Charged with 0.83kg R410A Additional Charge – 10g per metre up to maximum permissible ...
  • Page 12: Drainage

    Installation Drainage Important Note: The evaporator drain pan fitting is supplied loose and must be fitted on site. It is attached to the indoor unit fan guard with a cable tie. Correct fitting is vital to ensure leak – free operation. The lock nut on the drain fitting must be fitted the right way around;...
  • Page 13: Electrical

    Installation Electrical Important Note: The mains electrical supply to the indoor unit must be via a suitably rated isolator and motor rated circuit breaker or fuse. There is no isolator fitted to either the indoor or the outdoor unit. The rocker switch on the front of the indoor unit is for isolating the indoor fan and electronic controller only.
  • Page 14: Commissioning

    Installation Commissioning Important Note: Before starting the system, ensure that all electrical connections are correctly made and tight, service ports are in the correct position and all covers and guards are fitted. Switch on the power at the mains isolator and then switch on the rocker switch on the front of the indoor unit. Set the required operating temperature on the electronic controller and check the system parameters in the controller are as required (the controllers are pre- programmed in the factory to suggested settings).
  • Page 15: Service & Maintenance

    Service & Maintenance Important Note: Warning! – Disconnect the mains electrical supply before servicing or opening the units. The units are designed to give long life operation with minimum maintenance. However, they should be routinely checked and the following service schedule is recommended under normal circumstances: Indoor and Outdoor units –...
  • Page 16: F-Gas Information

    F-Gas Information From 1/1/2015, a new F-Gas Regulation (EC 517/2014) comes into force replacing the old Regulation (EC 842/2006. This will affect system labelling, information supplied within documentation and also the way in which thresholds for frequency of leak testing refrigeration systems are calculated.
  • Page 17: Drawings

    Drawings Indoor unit dimensions (25E & 40E) Issue: 01.02.2016 Page 17...
  • Page 18: Indoor Unit Dimensions (50E & 60E)

    Drawings Indoor unit dimensions (50E & 60E) Issue: 01.02.2016 Page 18...
  • Page 19: Outdoor Unit Dimensions

    Drawings Outdoor unit dimensions MODEL J5LC15C J5LC20C J5LC25C J5LC28C Issue: 01.02.2016 Page 19...
  • Page 20: Electrical Wiring Diagrams (Indoor & Outdoor)

    Drawings Electrical wiring diagrams Indoor (Pre March 2015) Indoor (Post March 2015) Note: Units manufactured from March 2015 are fitted with an extra terminal (P3) at the terminal block to provide a wiring connection point when used with JABC-1 Fresh Air Unit. Outdoor Issue: 01.02.2016 Page 20...
  • Page 21: Technical Information

    Technical Information Electronic Controller (Dixell XR02CX) To check the setpoint temperature:  Press and release the SET button. To change the setpoint temperature:  Press the SET button for more than 3 seconds  The setpoint value is displayed and the °C or °F led starts flashing. ...
  • Page 22: Controller Parameters

    Technical Information Controller parameters Dixell XR02CX Parameters Label Description Range Default setting JEH Setting Parameter Menu (selected parameters) Differential 0.1 ~ 25°C / 1 ~ 45°F 2.0°C / 4°F 2.0°C Probe calibration -9.9 ~ 9.9°C / -18 ~ 18°F Anti Short Cycle Delay 0 ~ 50 minutes Kind of Action (Cool / Heat) cL ~ Ht...
  • Page 23: Fan Speed Controller

    Technical Information Fan speed controller As detailed on page 4 of this manual, for applications where the system pipe run is longer than 15m, the fitting of a fan speed controller is compulsory. The suggested fan speed controller is an Aspen Cooling Only model which can be obtained either from your unit distributor or various refrigeration stockists.
  • Page 24: Certification

    Certification Issue: 01.02.2016 Page 24...
  • Page 25 THIS PAGE IS LEFT BLANK INTENTIONALLY Issue: 01.02.2016 Page 25...
  • Page 26 J & E Hall Limited Hansard Gate West Meadows Derby, DE21 6JN England Tel: + 44 (0) 1332 253400 Fax: + 44 (0) 1332 371061 Email: helpline@jehall.co.uk www.jehall.com Issue: 01.02.2016...

Table of Contents