Alpha SWP Operating Manual

Brine/water heat pumps

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Brine/Water Heat Pumps
Professional
Operating Manual
SWP
83053700gUK – Translation into English of the original German operating manual
UK

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Summary of Contents for Alpha SWP

  • Page 1 Brine/Water Heat Pumps Professional Operating Manual 83053700gUK – Translation into English of the original German operating manual...
  • Page 2: Please Read First

    Please read first Symbols This operating manual provides important information The following symbols are used in the operating manual. on the handling of the unit. It is an integral part of the They have the following meaning: product and must be stored so that it is accessible in the immediate vicinity of the unit.
  • Page 3: Table Of Contents

    Installation area ..............9 CIRCUIT DIAGRAMS Transport to installation location ........10 SWP 371 / SWP 451 ............47 Installation ................10 SWP 581 / SWP 691 / SWP 561H ........50 INSTALLATION OF THE HYDRAULIC SWP 291H ................53 CONNECTIONS ..............11 EC DECLARATION OF CONFORMITY ......59 Buffer tank ................
  • Page 4: Intended Use

    Intended use Safety The unit may be used only for the intended purpose. The unit is safe to operate for its intended use. The This means: construction and design of the unit conform to current state of the art standards, all relevant DIN/VDE •...
  • Page 5: Customer Service

    The refrigerator extracts heat from foods, turer, please visit which is released into the room through fins on the back. www.alpha-innotec.de The heat pump extracts heat from our environment: www.alpha-innotec.com air, earth or ground water. The extracted heat is conditioned in the unit and supplied to the heating water.
  • Page 6: Heat Metering

    Heat metering Cooling In addition to proof of the unit’s efficiency, the There are two ways to use the heat pump for air condi- EEWaermeG also requires heat metering (hereafter tioning in rooms, through: „passive cooling“ and „active referred to as HQR). Heat metering is mandatory for cooling“.
  • Page 7: Care Of The Unit

    Variant 2: THE ROOM THERMOSTAT OF THE COOLING FUNCTION (PURCHASABLE ACCESSORIES, OPTIONAL) Automatic switching from heating to cooling mode (and vice versa). This variant can operate The room thermostat is used to release and to switch using a cooling curve. off the cooling function: NOTE Variant 2 is only possible if the expansion board...
  • Page 8: Cleaning And Flushing Of Unit Components

    Scope of delivery CLEANING AND FLUSHING OF UNIT COMPONENTS CAUTION! Example of scope of delivery: Unit components cleaned Size 1: and flushed only by customer service personnel authorised by the manufacturer. Use only liquids recommended by the manufacturer. Flushing of the liquefier with chemical cleaning agents must be followed by neutralisation of residue and intensive flushing with water.
  • Page 9: Main Components

    MAIN COMPONENTS INSTALLATION AREA ATTENTION. Install the heat pump only indoors. The installation room must be frost-free and dry. WARNING! Please note and follow the respective relevant local standards, directives and regulations applicable, especially minimum volume necessary depending on the refrigerant capacity of the relevant heat pump system (EN 378-1).
  • Page 10: Transport To Installation Location

    TRANSPORT TO INSTALLATION LOCATION WARNING! Several people are required to transport Before transporting the heat pump to the final the unit. Do not underestimate the weight of the unit. installation location the packaging and wooden frame can be dismantled. To do this, remove the facing panels on the long Overview “Technical data / scope of delivery”, sides, undo the wooden boards and remove the two “General unit data”...
  • Page 11: Installation Of The Hydraulic Connections

    Installation of the hydraulic NOTE. connections Set up the unit so that the operating side is accessible at all times! BUFFER TANK ATTENTION. Do not tilt the unit more than a maximum of 45° The hydraulic connection of the heat pump requires a (in any direction).
  • Page 12 The following steps are to be carried out on all 4 ATTENTION. hydraulic connections of the heat pump: The heat source system must be designed according to the specifications of the planning Push the insulation elements included in the scope manual.
  • Page 13: Installing The Housing

    INSTALLING THE HOUSING Use the insulating tape supplied to insulate the connection clip. enclosed fastening materials to additionally fix the insulation. NOTE. Remove the protective film from all facing panels. NOTE. The screws for installing the heat pump housing are included in the scope of delivery. Position the insulation included in the scope of delivery under the baseplate.
  • Page 14 Align the facing with the baseplate as shown in the following sketch The front panel can now be hung into the clips provided at the bottom Secure and fix the facing on the profile rail using the fastening materials included in the scope of delivery (2 x 10mm anchors and 2 x M8 hanger bolts).
  • Page 15: Electrical Connections

    Electrical connections Lift out front panel and set aside in a safe place… The following applies to all work to be done: DANGER! Risk of fatal injury due to electric shock! All electrical connections must be carried out by qualified electricians only. Before opening the unit, disconnect the system from the power supply and prevent it from being switched back on!
  • Page 16 The external electric cables to be provided must be fed through the grommets cut out in the bottom of the rear panel and then fed into the electrical switch cabinet by means of the cable duct, which is integrated into the baseplate of the heat pump.
  • Page 17: Installation Of The Control Element

    Installation of the control Connection of patch cable and LIN bus cable to the element regulator (via the strain relief): NOTE. Note the distance between the control element and the unit. For further details, see “installation plan” 1 Patch cable to the network link 2 LIN bus to the regulator board in the unit Control element for wall-mounting 3 Patch cable to the regulator...
  • Page 18: Flushing And Filling The Unit

    Flushing and filling the unit Check the concentration of the anti-freeze in the mixture… Fill heat source with the anti-freeze mixture… CAUTION. The system must be absolutely free from air Bleed the heat source. before commissioning. FLUSHING AND FILLING THE HEAT SOURCE FLUSHING AND FILLING THE HEATING CIRCUIT Contamination and deposits in the heat source can cause WATER QUALITY...
  • Page 19 - and regular servicing and maintenance are carried out. the heating fill and additional water, the heating water should also be appropriately conditioned. This is the A system log should be kept, in which the relevant only way to comply with the VDI 2035 requirements and planning data is entered (VDI 2035).
  • Page 20: Insulating The Hydraulic Connections

    Insulating the hydraulic Commissioning connections NOTE. The commissioning has to be in the heating NOTE. mode. Insulate the heating circuit and the heat source according to relevant local standards and Carry out a thorough installation check and work guidelines. through the general checklist… Manufacturer’s homepage.
  • Page 21: Dismantling

    Dismantling DANGER! Risk of fatal injury due to electric shock! Electrical connections may be installed only by qualified electricians. Before opening the unit, disconnect the system from the power supply and prevent it from being switched back on! WARNING! Only qualified heating or cooling system personnel are allowed to remove the unit from the system and dismantle the unit.
  • Page 22 Technical data / scope of delivery Device designation Heat pump type Brine/Water ı Air/Water ı Water/Water • relevant ı — not relevant Installation location Indoors ı Outdoors • relevant ı — not relevant Conformity Power data Heating power/COP at 2 Compressors kW ı...
  • Page 23 SWP371 SWP451 SWP581 SWP691 SWP291H SWP561H • ı — ı — • ı — ı — • ı — ı — • ı — ı — • ı — ı — • ı — ı — • ı — • ı — •...
  • Page 24: Technical Data / Scope Of Delivery

    Technical data / scope of delivery Device designation Heat pump type Brine/Water ı Air/Water ı Water/Water • relevant ı — not relevant Installation location Indoors ı Outdoors • relevant ı — not relevant Conformity Power data Heating power/COP at Standard nominal conditions based 2 Compressors kW ı...
  • Page 25 SWP371 SWP451 SWP581 SWP691 SWP291H SWP561H — ı — ı • — ı — ı • — ı — ı • — ı — ı • — ı — ı • — ı — ı • • ı — • ı — •...
  • Page 26: Brine Operation

    SWP 371 Performance curves – Brine operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 10,0 “”[m3/h] “„[m3/h] ∆p” ∆p„ 823077a Legend: UK823025L Legende: DE823025L “” Volume flow, heating water “”...
  • Page 27: Swp 451

    Performance curves – Brine operation SWP 451 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 10,0 15,0 “”[m3/h] “„[m3/h] ∆p” ∆p„ 823078a Legende: DE823025L “” Volumenstrom Heizwasser “„...
  • Page 28: Swp 581

    SWP 581 Performance curves – Brine operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 15,0 10,0 15,0 20,0 “”[m3/h] “„[m3/h] ∆p” ∆p„ 823079a Legende: DE823025L Legend: UK823025L “”...
  • Page 29: Swp 691

    Performance curves – Brine operation SWP 691 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 15,0 10,0 15,0 20,0 “”[m3/h] “„[m3/h] ∆p” ∆p„ 823080a Legend: UK823025L Legende: DE823025L “”...
  • Page 30: Swp 291H

    SWP 291H Performance curves – Brine operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 70°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823081a Legende: DE823025L “” Volumenstrom Heizwasser Legend: UK823025L “„ Volumenstrom Wärmequelle Temp„...
  • Page 31: Swp 561H

    Performance curves – Brine operation SWP 561H Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 70°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 15,0 20,0 10,0 12,5 “”[m3/h] “„[m3/h] ∆p… ∆p… 823082 Legende: DE823025L Legend: UK823025L “”...
  • Page 32: Swp 371

    SWP 371 Performance curves – Water operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 10,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823077a Legende: DE823025L “” Volumenstrom Heizwasser Legend: UK823025L “„...
  • Page 33: Swp 451

    Performance curves – Water operation SWP 451 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 10,0 15,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823078a Legende: DE823025L “” Volumenstrom Heizwasser “„...
  • Page 34: Swp 581

    SWP 581 Performance curves – Water operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 15,0 10,0 15,0 20,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823079a Legende: DE823025L “” Volumenstrom Heizwasser...
  • Page 35: Swp 691

    Performance curves – Water operation SWP 691 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 15,0 10,0 15,0 20,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823080a Legende: DE823025L “” Volumenstrom Heizwasser “„...
  • Page 36: Swp 291H

    SWP 291H Performance curves – Water operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 70°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 15,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823081 Legende: DE823025L “” Volumenstrom Heizwasser Legend: UK823025L “„...
  • Page 37: Swp 561H

    Performance curves – Water operation SWP 561H Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 70°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 10,0 15,0 20,0 25,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823082 Legende: DE823025L “” Volumenstrom Heizwasser “„...
  • Page 38: Swp 371 - Swp 691

    SWP 371 – SWP 691 Dimensional drawings - moving dimensions Legend: EN819407 All dimensions in mm. Front view Side view from left Rear view Front view with facing View from underneath with facing 0,18N/mm² 0,32N/mm² 0,005N/mm² Legende: DE819407 Vorderansicht Seitenansicht von links Rückansicht...
  • Page 39: Dimensional Drawings With Housing

    Dimensional drawings with housing SWP 371 – SWP 691 1030 Pos. Bezeichnung Bedienteil (für Wandmontage, im Beipack) Durchführung für Verbindungs- und LIN-Bus-Kabel Legend: EN819406a Item Designation Durchführung für Elektrokabel Legende : DE819406a Control element (for wall mounting, in extra box) Wärmequelle Austritt (aus Wärmepumpe)
  • Page 40: Dimensional Drawings - Moving Dimensions

    SWP 291H – SWP 561H Dimensional drawings - moving dimensions Legend: UK819416 All dimensions in mm. Front view Side view from left Rear view Front view with facing View from underneath with facing 0,18N/mm² 0,32N/mm² 0,005N/mm² Legende: DE819416 Vorderansicht Seitenansicht von links Rückansicht...
  • Page 41: Swp 291H - Swp 561H

    Dimensional drawings with housing SWP 291H – SWP 561H 1030 Pos. Bezeichnung Bedienteil (für Wandmontage, im Beipack) Legend: EN819414a Item Designation Durchführung für Verbindungs- und LIN-Bus-Kabel Control element (for wall mounting, in extra box) Legende : DE819414a Alle Maße in mm Durchführung für Elektrokabel...
  • Page 42: Installation Plan 1

    SWP 371 – 691 / SWP 291H – 561H Installation plan 1 max. 13m 1350 >500 >500 Legend: EN819408 Front view Plan view Hatched area = space for service purposes Legende : DE819408 Control element Vorderansicht Draufsicht Schraffierte Fläche Freiraum für Servicezwecke Bedienteil Subject to change without notice | 83053700gUK –...
  • Page 43: Installation Plan 2

    Installation plan 2 SWP 371 – 691 / SWP 291H – 561H max.13m >2730 >30 >500 >500 Legend: EN819409 Front view Plan view Hatched area = space for service purposes Legende : DE819409 Control element Vorderansicht Draufsicht Schraffierte Fläche Freiraum für Servicezwecke Bedienteil Alle Maße in mm.
  • Page 44: Separate Buffer Tank

    SWP 371 – 691 / SWP 291H – 561H Separate buffer tank Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 45: Legend Hydraulic Integration

    Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 46: Terminal Diagram

    SWP 371 – 691 / SWP 291H – 561H Terminal diagram 3~PE/400V/50Hz 1~N/PE/230V/50Hz ZW2/SST Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 47: Swp 371 / Swp 451

    Circuit diagram 1/3 SWP 371 / SWP 451 Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 48 SWP 371 / SWP 451 Circuit diagram 2/3 OUT1 OUT4 OUT5 Green Yellow white Brown AIN1 AIN2 Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 49 Circuit diagram 3/3 SWP 371 / SWP 451 Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 50: Swp 581 / Swp 691 / Swp 561H

    SWP 581 / SWP 691 / SWP 561H Circuit diagram 1/3 Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 51 Circuit diagram 2/3 SWP 581 / SWP 691 / SWP 561H OUT1 OUT5 Green Yellow white Brown AIN1 AIN2 Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 52 SWP 581 / SWP 691 / SWP 561H Circuit diagram 3/3 Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 53: Swp 291H

    Circuit diagram 1/3 SWP 291H Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 54 SWP 291H Circuit diagram 2/3 OUT1 OUT5 Green Yellow white Brown AIN1 AIN2 Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 55 Circuit diagram 3/3 SWP 291H Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 56 Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 57 Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 58 Subject to change without notice | 83053700gUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
  • Page 59: Ec Declaration Of Conformity

    In the event of modification of the device(s) without our approval, this declaration shall become invalid. Designation of the device(s) Heat Pump Unit model Number Unit model Number SWP 371 * 100 614 SWP 451 * 100 615 SWP 581 * 100 616 SWP 691 * 100 617...
  • Page 60 GmbH Industriestraße 3 D-95359 Kasendorf E info@alpha-innotec.de W www.alpha-innotec.de alpha innotec – an ait-deutschland GmbH brand...

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