Related Manuals for Alpha SWC V H1
Summary of Contents for Alpha SWC V H1
- Page 1 Brine/water heat pumps Operating Manual SWC V H1 83057100bUK – Translation into English of the original German operating manual...
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Page 2: Table Of Contents
Contents 11 Maintenance ...............22 11.1 Basic principles ............22 11.2 Maintenance as required ........22 About this operating manual ........ 3 11.3 Yearly maintenance ..........22 Validity ................3 11.4 Clean and flush the evaporator und Reference documents ..........3 condenser ..............22 1.3 Symbols and identification markings ..... 3 12 Faults Contact ..................23 ................ -
Page 3: About This Operating Manual
About this operating manual 1.3 Symbols and identification markings This operating manual is part of the unit. Identification of warnings ► B efore working on or with the unit read the operating manual carefully and follow it for all Symbol Meaning activities at all times, especially the warnings and safety instructions. -
Page 4: Contact
► O nly allow qualified, skilled personnel to do any this operating manual can be found on the internet at other work on the system, e.g. any time and is kept up-to-date: – Heating installer ● Germany: www.alpha-innotec.de – Plumbing installer ● EU: www.alpha-innotec.eu – Refrigeration system installer (maintenance work) Safety... -
Page 5: Disposal
Injuries and environmental damage due to If a system is not planned, designed, started up and operated according to the given requirements, there refrigerant is a risk that the following damage and faults will The unit contains harmful and environmentally occur: dangerous refrigerant. If refrigerant leaks from the ●... -
Page 6: Description
Description 1 Overflow valve Valve motor 3-way changeover valve, heating 3.1 Layout circuit/domestic hot water Heating circuit/hot water circulation pump NOTE Module box This section essentially names Height-adjustable foot (4x) components relevant for fulfilling the tasks described in this operating manual. Electrical switch cabinet Heating element Housing with unit components... - Page 7 Module box Compressor Condenser Vibration isolator (4x) Lifting lug (4x) Evaporator Heat source circulation pump 7 Heat source filling and drain tap 8 Heating filling and drain tap Subject to change without notice | 83057100bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 8: Accessories
Control unit ● Room thermostat for switching the cooling function (if included) ● Dew point monitor for protecting a system with cooling function at low flow temperatures ● Expansion board for automatic changeover between heating and cooling mode ● Manual output control heating element (MLRH) for limiting the output of the electric heating element ●... -
Page 9: Operation And Care
4.2 Maintenance Cooling Cooling is integrated in type K units. Type H units Wipe down the outside of the unit only using a damp can be retrofitted with the “Cooling package” cloth or cloth with mild cleaning product (washing- accessories. The following options are possible for up liquid, neutral cleaning product). -
Page 10: Storage
5.2 Storage Unpacking ► W here possible do not unpack the unit until NOTE directly before installation. If the unit is not transported by a pallet truck: ► Store unit protected against: Do not lift off the pallet until after unpacking – Moisture/damp and dismantling the housing panels. –... -
Page 11: Installation
5.4 Installation Transport with a handcart Installation room and space requirements NOTE ● If transporting with a handcart the module box must be pushed in. NOTE ● This figure with the handcart shows Note and follow the local regulations and transporting the unit on its left-hand side;... -
Page 12: Installation And Connection
Installation and connection Drain the unit via the filling and drain tap of the heating. 6.1 Dismantle the module box ATTENTION If the module box is tilted by more than 45°, compressor oil runs into the cooling circuit. ► Do not tilt the module box by more than 45°. NOTE ●... - Page 13 Disconnect the electrical connections: Use spanner size SW 37 to unscrew the heating flow. – Disconnect 2 white connectors (1) at the bottom of the electrical control cabinet. To do this, release the lugs by pressing on the sides of the connectors. –...
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Page 14: Installing The Module Box
6.2 Installing the module box 12. To protect the floor and move the module box (3) more easily: place boards“(4) under it, e.g. from Place the module box carefully in the bottom of the packaging material. the housing and slowly and carefully push it in. 13. Lift and hold nut (1) on the heating flow. – For units up to 12 kW capacity: Lift and hold 14. Slowly and carefully pull out the module box by nut on the heating flow. -
Page 15: Install The Hydraulic Connections
6.3 Install the hydraulic connections Tighten the union nut hand-tight and attach waterproof marking. ATTENTION Tighten union nut with 3/4 rotation. Check connection for leaks. Damage to the copper pipes due to unacceptable loading! If the connection leaks: ► Secure all connections against twisting. U ndo connection and check pipe for damage. Tighten the union nut hand-tight and retighten NOTE with the open-ended spanner with 1/8 to 1/4 turn, The heat source can be connected from the... -
Page 16: Connect The Electrical Cables
6.4 Connect the electrical cables ATTENTION Irreparable damage to the compressor due to wrong rotating field! ► Ensure that there is a clockwise rotating field for the compressor load infeed. Basic information on the electrical connection NOTE Ensure that the unit is supplied with electricity Feed the control/sensor cables and unit supply at all times. After working inside the unit and cable into the housing from the rear. - Page 17 Remove film from the plastic element of the Push the cable through the opening in the front front panel. panel of the unit from below and into the control. Position the control in the recess in the front unit Press the lugs of the control into the openings in panel.
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Page 18: Flushing, Filling And Venting
Flushing, filling and venting Advantages of low-salt operation: ● Low corrosion-promoting properties ● No formation of mineral scale Remove the front panel of the ● Ideal for closed heating circuits module box ● ideal pH value due to self-alkalinisation after filling ► Unscrew the front panel of the module box. the system ●... -
Page 19: Vent The Circulation Pump Of The Heat Source
7.4 Vent the circulation pump of the 7.5 Flush and fill the heating and heat source domestic hot water charging circuit NOTE Drain pipe of the safety valve is connected. The diagram shows the unit variant with The front panel of the module box is unscrewed. ... -
Page 20: Insulate Hydraulic Connections
Insulate hydraulic Position the valve motor (1) on the 3-way changeover valve (3). connections I nsert the U-clip (2) into the floor of the valve motor. Insulate heating circuit heat source according to the local regulations. Open shut-off devices. Perform a pressure test and check for leaks. Insulate the internal piping of the module box with the insulation material from the separate pack included. -
Page 21: Set The Overflow Valve
Set the overflow valve NOTE ● The activities in this section are only necessary for in-line tank integration. ● Complete the worksteps quickly, other- wise the maximum return temperature can be exceeded and the heat pump ► Open the overflow valve fully, close heating cir- switches to high-pressure fault. cuits ● Turn the adjusting knob at the overflow ►... -
Page 22: Maintenance
Maintenance – The electrical installation has been carried out properly according to this operating manual and local regulations. – The power supply for the heat pump is NOTE equipped with an all-pole miniature circuit- We recommend that you sign a maintenance breaker with at least 3 mm contact spacing agreement with... -
Page 23: Faults
Faults Dismantling and Disposal NOTE 13.1 Dismantling If the safety temperature limiter on the Unit is safely disconnected from the power electric heating element has tripped, no fault supply and protected against being switched is displayed. back on again. ► Read out the cause of the fault via the ►... -
Page 24: Technical Data/Scope Of Supply
Technical data/Scope of supply SWCV 62H1 Performance data SWCV 62H1 Heating capacity ı COP for B0/W35 to EN14511 Partial load operation kW ı COP 3,32 ı 4,86 for B0/W45 to EN14511 Partial load operation kW ı COP 3,09 ı 3,76 for B0/W55 to EN14511 Partial load operation kW ı COP 2,95 ı 3,13 for B7/W35 flow of B0/W35 Partial load operation kW ı COP 4,18 ı 5,94... -
Page 25: Performance Curves
SWCV 62H1 Performance curves Qh (kW) 100 % 75 % 50 % Temp„ (°C) ∆p„ (bar) ∆p” (bar) Δp” Δp„ Δp Δp WQ/K HW/K “” (m³/h) “„ (m³/h) 823257 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Temp„ Temperatur Wärmequelle Heizleistung Leistungsaufnahme Coeffiicient of performance / Leistungszahl ∆p... -
Page 26: Dimensioned Drawing
SWCV 62H1 Dimensioned drawing ↑ ↓ ↓ ↑ ↓ >250 >250 Item Name Dim. Heating water outlet (flow) Ø28 Outside diameter Heat source inlet (in heat pump) Ø28 Pos. Bezeichnung Dim. optionally at the top, on the right or left Outside diameter Ø28 Heizwasser Austritt (Vorlauf) - Page 27 Dimensioned drawing of control, wall-mounted bracket Schutzvermerk ISO 16016 beachten Schutzvermerk ISO 16016 beachten Wall mounted Bohrschablone Blattformat: A4 hoch Maßstab Det. Maßstab Allgemein- Oberflächen toleranz Werkstoff Gewicht Datum Name Benennung Maßbild WZS 18.11.2014 Brueckner Erstellt Gepr. Norm. Ø6 Ø6 ait-deutschland GmbH ArtikelNr. Blatt 819447 Industriestraße 3 D - 95359 Kasendorf PEP 015-2014...
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Page 28: Installation Plans
Installation plans 1000 > 1 Key: DE819452 V1 Version 1 FS Free space for service purposes FZ Free space for functionally necessary accessories OKF Finished floor level Legende: DE819452 All dimensions in mm. Version 1 Freiraum für Servicezwecke Freiraum für funktionsnotwendiges Zubehör Oberkante Fertigfussboden Subject to change without notice | 83057100bUK –... - Page 29 Installation plans 1000 > 1 Key: DE819452 V2 Version 2 FS Free space for service purposes FZ Free space for functionally necessary accessories Legende: DE819452 OKF Finished floor level Version 2 Freiraum für Servicezwecke Freiraum für funktionsnotwendiges Zubehör Oberkante Fertigfussboden All dimensions in mm. Alle Maße in mm.
- Page 30 Installation plans > 1 > 1 Key: DE819452 V3 Version 3 FS Free space for service purposes Legende: DE819452 OKF Finished floor level Version 3 Freiraum für Servicezwecke Oberkante Fertigfussboden 1000 Alle Maße in mm. All dimensions in mm. Subject to change without notice | 83057100bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 31: Hydraulic Integration, Unit Variant H (Heating)
Hydraulic integration, unit variant H (heating) Subject to change without notice | 83057100bUK – Translation into English of the original German operating manual | ait-deutschland GmbH... - Page 32 Hydraulic integration, separate buffer tank, unit variant H (heating) Subject to change without notice | 83057100bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 33 Hydraulic integration, unit variant K (cooling) Subject to change without notice | 83057100bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 34 Subject to change without notice | 83057100bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 35: Terminal Diagram
SWCV 62H1 Terminal diagram 1~N/PE/230V/50Hz 1~N/PE/230V/50Hz 1~N/PE/230V/50Hz 1 N 1 1 N 1 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 NTC6 NTC7 NTC8 TRL ext. NTC9 NTC10 NTC11 NTC12 NTC13 NTC14 NTC15 Subject to change without notice | 83057100bUK – Translation into English of the original German operating manual | ait-deutschland GmbH... -
Page 36: Circuit Diagram 1/3
SWCV 62H1 Circuit diagram 1/3 brown blue brown brown Subject to change without notice | 83057100bUK – Translation into English of the original German operating manual | ait-deutschland GmbH... - Page 37 Circuit diagram 2/3 SWCV 62H1 OUT4 OUT1 OUT6 OUT17 PWM1 PWM2 Subject to change without notice | 83057100bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 38 SWCV 62H1 Circuit diagram 3/3 blue NTC9 brown / blue white brown green yellow pink NTC13 NTC14 white / blue grey / brown pink / brown violet grey / pink red / blue white / green Subject to change without notice | 83057100bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 39: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC, Annex IIA The undersigned confirms that the following designated device(s) as designed and marketed by us fulfill the standardized EC directives, the EC safety standards and the product-specific EC standards. In the event of modification of the device(s) without our approval, this declaration shall become invalid. - Page 40 GmbH Industriestraße 3 D-95359 Kasendorf E info@alpha-innotec.de W www.alpha-innotec.de alpha innotec – an ait-deutschland GmbH brand...
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