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Related Manuals for Johnny Loco type 4
Summary of Contents for Johnny Loco type 4
- Page 1 Assembly mAnuAl CArgo bike type 4 assembling a Johnny loco type 4 cargo bike...
- Page 2 supplied: › cargo bike rear frame › cargo bike triangle › cargo bike box assembled with bench › cargo bike fenders and parts › Front connection part triangle › Front wheels (left and right) › Front brakes (left and right) ›...
- Page 3 suspending the reAr frAme › to minimize the risk of damaging the bike during installation we recommend a soft work floor. The cargo bike packaging is a good alternative. Make sure al metal clamps are removed from the box before placing parts on it. hoisting the frame ›...
- Page 4 unpACking the box instAlling the seAt › Put the cargo box flat on the protected floor. › take the bolts out of the support bars of the seat and put mounting grease in threaded holes. › hold seat in place and insert bolts from outside of the box through the holes.
- Page 5 ConneCting the triAngle triangle front connection › keep the headset of the frame elevated just above ground for easy instalation. › take the top and bottom bolt with washer out of the headset en install triangle as shown in diagram. Leave the bottom bolt untightend (6 mm) to instal front connection to the triangle later.
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Page 6: Connecting The Box
ConneCting the box › put the cargobox nose down on a clean and protective surface. The packing plastic supplied with box , or a soft blanket are a good option. › hoist the rearframe with triangle to match the height of connection place to the box and align the holes on the side. - Page 7 inserting the hAndlebAr insert handlebar evenly › Put mounting grease on the ends of the handlebar. › Check if the tube clamps on the box are loose. › Insert the handlebar end evenly in the rear of the box. › Check if cables are positioned nicely.
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Page 8: Installing The Wheels
instAlling the wheels › the two front wheels are different, there is a ‘left’ and ‘right’ version. make sure the ‘right’ wheel is inserted on the right side and ‘left’ wheel on the left side of the box. If this is done incorrect, the thread on the axle can be damaged and the axle or triangle wil need replacement. - Page 9 mounting the brAkes installed brake › Loosen bolts as shown in picture. › Mount the brakes as shown above. › Mount with supplied bolts on the frame check position. take out before installing loosen 1 turn before installing (on both brake claws)
- Page 10 ConneCting And Adjusting the front brAkes › thighten outside pad of the brake 1/4 turn. › Squeeze the brake tight. › thighten the cable in the brake. › secure the brake to the bracket. › Losen the outside pad 1/4 turn.
- Page 11 hArnessing the CAbles rear cargobox › Pull one side of the strap of the button on the cargo box. › Put cables under the strap. › put the strap back in place and make sure the cables are positioned properly, as shown in picture above.
- Page 12 mounting the fenders pArts › front fender (2x) › bolt m6x20 (2x) › front fender stay(4x) › washer M5 (12x) › front fender rod (2x) › bolt M5x16 (4x) › washer m6 (6x) › bolt M5x12 (2x) › bolt M6x16 (4x) (preinstalled in triangle) ›...
- Page 13 fender rod fender stay ducktail fender on cargo bike › position the fender on the cargo box. Make sure the ducktail side is on the lower back of the cargo box. › connect fender tube to the fender. › hold fender in place and connect the fender rod on the inside of the box.
- Page 14 instAlling steering dAmper › connect the steering damper to frame and triangle as shown in picture. Check if the ‘extending rod’ side is mounted to the triangle. bottom Cargo box instAlling sAfety brACket › position the safety bracket as shown in drawing.
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