Nature's Comfort NCB-120 Installation And Operation Instructions Manual

Nature's Comfort NCB-120 Installation And Operation Instructions Manual

Wood/coal hot water open system boilers
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I STALLATIO A D
OPERATI G I STRUCTIO S
2006-2008
ATURE'S COMFORT
WOOD/COAL HOT WATER
OPE SYSTEM BOILERS
( O -PRESURIZED)
Manufactured by
ature's Comfort LLC.
Shipshewana, I
www.naturescomfortllc.com
BUILT LIKE A TA K
WITH LASER PRECISIO
Revision 2012 2.5
FOR
CB-120
CB-175
CB-250
CB-325
Page 1 of 25

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Summary of Contents for Nature's Comfort NCB-120

  • Page 1 I STALLATIO A D OPERATI G I STRUCTIO S 2006-2008 ATURE’S COMFORT WOOD/COAL HOT WATER OPE SYSTEM BOILERS ( O -PRESURIZED) CB-120 CB-175 CB-250 CB-325 Manufactured by ature’s Comfort LLC. Shipshewana, I www.naturescomfortllc.com BUILT LIKE A TA K WITH LASER PRECISIO Revision 2012 2.5 Page 1 of 25...
  • Page 2 I TRODUCTIO Thank you and congratulations on the purchase of your new Nature’s Comfort Boiler! With the purchase of this Nature’s Comfort boiler, you can now appreciate the high degree of craftsmanship and reliability that are a result of every boiler being carefully hand-built. Your choice shows the recognition you have for high quality products.
  • Page 3: Table Of Contents

    Table of Contents I. General Information A. Terminology ................4 E Safety Precautions ..............5 B. Specifications ................4 F. 20 Year Limited Warranty ............ 6 C. Clearance to Combustibles ..........4 G. Customer Warranty Card ........... 7 D. Boiler Dimensions ..............4 II.
  • Page 4: General Information

    Chimney: 18 inches D. Boiler Dimensions NCB-120 126,000 BTU, 120-gallon water tank, 2,000 sq ft.* 46 1/2" x 60" x 90" tall, 1612 pounds NCB-175 184,000 BTU, 175-gallon water tank, 4,000 sq ft.* 46 1/2" x 60" x 90" tall, 1817 pounds NCB-250 263,000 BTU, 250-gallon water tank, 6,000 sq ft.*...
  • Page 5: E Safety Precautions

    E. Safety Precautions Do not operate this equipment for anything other than its intended purpose or for anything other than in accordance with the instructions contained in this manual and all other instructions accompanying the boiler. It is important to observe safety precautions to protect yourself from possible injury. Among the many considerations, you are advised to observe all safety stickers on the boiler.
  • Page 6: 20 Year Limited Warranty

    F. 20 Year Limited Warranty Nature's Comfort LLC, of Shipshewana, IN 46565 warrants material and labor on any defects in workmanship on the fire drum for a period of 20 years from the purchase date to the original owner only (see proration below). If there is a leak in your properly delivered, installed and maintained Nature's Comfort boiler, we will repair for the first 5 years at no cost and prorated after that (see below).
  • Page 7: Customer Warranty Card

    G. Customer Warranty Card Please fill in the following information and keep for future reference. Name: ____________________________________ (First) (Last) Address: ___________________________________ (Street) ___________________________________ (City) (State) (Zip) Phone: _________ ________________________ (Area Code) (Number) Serial Number: ___________________________ Date of Purchase: ___________________________ Installed By/Phone#: ________________________________________________________ Date of Installation: ___________________________...
  • Page 8: Best Outdoor Boiler Burn Practices

    II. Best Outdoor Boiler Burn Practices Read and follow all operating instructions. A. Fuel Used: You may burn any hardwood, softwood, pallets that have been split up and coal but NEVER burn driftwood, painted, stained or pressure treated wood. Do not burn trash, plastics, gasoline, rubber, naphtha, house hold garbage, material treated with petroleum products (particle board, railroad ties and pressure treated wood), leaves, paper products and cardboard.
  • Page 9: Heating The Home

    The following are general guidelines for wood selection: Keep wood covered but open to the wind as rain and snow will greatly hamper the seasoning. Hardwoods burn longer than softwoods as they are denser and have more available BTU’s. Larger pieces burn longer than small pieces but take longer to season properly. 20% moisture content is optimum.
  • Page 10: Pex Pipe Connections

    J. Pex Pipe Connections Single-Zone setup Boiler shown is set up as a single-zone. All boilers save for the NCB-120 come with ports for 2 hookups (2 Pump not included.) Red Pex pipe goes from the pump to heat exchanger(s) in home.
  • Page 11: Insulated Pex Pipe

    Insulated Pex Pipe We highly recommend the use of insulated pex pipe for the best heat transfer possible from the boiler to your home. 4” triple wrap or 5” five wrap insulated pipe is available for purchase through your dealer or Nature’s Comfort. Adjusting Airflow On Draft Blower The turn buckle must be adjusted so the damper covering the intake to the blower is open only ¼”...
  • Page 12: Plumbing Hookup

    C. Plumbing Hook Up 1. Plumbing and electrical connections are made through the rear access door. 2. The water lines must be buried below the frost line to prevent freezing. The depth of the trench varies in different regions of the country. Be completely sure about the correct depth needed before the insulated pex pipe is installed underground.
  • Page 13: Adding Bypass Valves

    low iron content if possible. During the first heating cycle the water might expand and overflow. This is normal and will occur anytime too much water has been added. After priming and starting the circulation pump and bleeding the heat exchanger let your boiler heat up and run for 24 hours then top off the water again.
  • Page 14 Make sure the fittings for the supply and return lines are easy to get to once the heat exchanger is installed. You should be able to find a heat exchanger to fit most popular sizes of plenums. If you are unable to your ductwork must be modified to accept the heat exchanger.
  • Page 15: Installing Heat Exchanger In Small Plenum

    Install the braces the proper width apart as shown above. Secure them in place using pop rivets or self taping screws. You will need four pieces, two on the top and bottom. Slide the heat exchanger carefully into the plenum to check the fit again. Once proper fitting is verified, you can seal off the ends of the heat exchanger and the hole you made in the plenum with foil tape made for ductwork.
  • Page 16: L Air Flow Through Plenum

    L. Air Flow through Plenum The motors on most force air furnaces have three speeds to provide various rates of air movement. Please consult a local furnace specialist if you want to change the airflow of your existing furnace system. M.
  • Page 17: Other Hook Ups - Heating Domestic Water, Pools And Spa's

    Follow this diagram for when you do not have a 4 wire thermostat system. Mount the new T-stat in a central location on the main floor of your home where you can easily run a wire to the furnace. Put the transformer & relay in the furnace control area. IV.
  • Page 18 Page 18 of 25...
  • Page 19: Warm Weather Operation And Hot Water Bypass

    B. Warm Weather Operation and Hot Water Bypass Operation in warmer weather will be tricky as too many coals will cause the water jacket to boil if not enough heat is being used. To compensate, load less wood and/or purchase a chimney damper to reduce draft through the chimney. Adequate water circulation is critical for preventing water from boiling (see page 11).
  • Page 20: Hooking Up The Outdoor Boiler To An Existing Boiler

    D. Connecting the Boiler to an Existing Indoor Boiler A plate heat exchanger is needed to transfer heat from the outdoor boiler to another indoor boiler or hydronic system so that the two systems remain isolated from each other. As shown in the above figure, the two systems are totally isolated from each other so that the existing hydronic system remains undisturbed and functions exactly as before.
  • Page 21: Maintenance

    V. Maintenance A. Cleaning Out Ash Moisture combined with ash will eat through a boiler in short order and ash corrosion is NOT covered under warranty. With our grate and ash pan, ashes can be removed while the fire is still burning. Use a hoe or other tool to pull ashes away from the chimney.
  • Page 22: End Of Season

    To inspect and clean the rotor and canister, take the 4 Allen screws off to remove the motor from the volute. ***NOTE: The rotor shaft is ceramic. If it or the pump is dropped, hit, bounced or jarred it can fracture and/or break.
  • Page 23: Trouble Shooting

    VI. Trouble Shooting Problem Cause Solution Boiler dose not come up to temperature. Green or soft wood is being used, Use dry, hard wood Boiler is in the open were the wind Take one or two inches of hard board blows under boiler insulation and place under boiler between legs then add 1x10 between legs to hold up...
  • Page 24: Disclaimer

    VII. Disclaimer All installation and operation must follow Federal, Provincial, State and Local codes, ordinances and laws. Nature’s Comfort boilers are not intended to be used in urban areas. Nature’s Comfort boilers are not intended to be the only source of heat. Therefore, a backup system should always be in place and be ready for use.
  • Page 25 VIII Warranty Registration Card (To be mailed in) All fields must be filled out Your Name: __________________________________________ (First) (Middle) (Last) Address: __________________________________________ (Street) __________________________________________ (City) (State) (Zip) Phone Number: ___________ ________________ (Area code) (Number) E-mail Address: _________________________________ (For contact purposes only) Serial Number: _________________________________ Date of Purchase:...

This manual is also suitable for:

Ncb-250Ncb-175Ncb-325

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