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Summary of Contents for WACKER Group DPU 25..H..
- Page 1 www.wackergroup.com 0109976en 10.2007 Vibratory plate DPU 25..H.. Operator´s Manual...
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Page 3: Important Information
Important information This machine has been provided with an EPA-certified engine. Additional information found engine manufacturer‘s notes. WARNING Engine exhaust, some of its constitvents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproduc- tive harm. - Page 4 T00940GB.fm...
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Page 5: Foreword
Foreword Foreword For your own safety and protection from bodily injuries, carefully read, understand and follow the safety instructions in this manual. Please operate and maintain your Wacker machine in accordance with the instructions in this manual. Your Wacker machine will reward your attention by giving trouble-free operation and a high degree of availability. -
Page 6: Table Of Contents
Table Of Contents Foreword Safety instruction General instructions ................8 Operation ....................8 Safety checks ..................10 Maintenance ..................10 Transport .....................11 Maintenance checks ................11 Technical Data Description Applications ..................14 Dimensions ..................14 Max. admissible inclination ..............15 Description of function .................15 Transport to work site /Recommendations on compaction Transport to work site ................17 Recommendations on compaction ............18 Operating instructions... - Page 7 Table Of Contents Malfunction Reverse speed too low ................28 Forward speed too low ................28 No advance ..................28 Loss of hydraulic oil ................28 Engine does not start ................29 No vibration, even though engine is running ........29 Lables EC - Conformity Certificate DIN EN ISO 9001 Certificate...
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Page 8: Safety Instruction
Safety instruction Safety instruction for the use of vibratory plates with combustion engines General instructions 2.1.1 Vibratory plates may only be operated by persons who ∗ are at least 18 years of age ∗ are physically and mentally fit for this job ∗... - Page 9 Safety instruction 2.2.5 Stop engine before filling fuel tank. When refilling fuel tank, do not allow fuel to come into contact with the hot part of the engine or spill onto the ground. 2.2.6 Do not smoke or handle open fire near this machine. 2.2.7 The tank lid must fit tightly.
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Page 10: Safety Checks
Safety instruction Safety checks 2.3.1 Vibratory plates may only be operated with all safety devices installed. 2.3.2 Before starting operation, the operator has to check that all control and safety devices function properly. 2.3.3 If defects in the safety equipment or other defects are detected which impair the safe operation of the internal vibrator, the supervisor is to be notified without delay. -
Page 11: Transport
Safety instruction Transport 2.5.1 During transport, loading and unloading of vibration plates by means of lifting devices, appropriate slinging means or hooks have to be used on the lifting points provided for this purpose on the vibratory plate. 2.5.2 The load-carrying capacity of the loading ramps has to be sufficient and the ramps have to be secure such that they cannot turn over. -
Page 12: Technical Data
Technical Data Technical Data DPU 2540H DPU 2550H DPU2560H DPU 2560H-TS Item no. 0610035 0610036 0610037 0610038 Operating weight Advance and reverse travel m/min: Compacted area Kraftübertragung From drive engine directly to exciter unit via centrifugal clutch and V-belt Exciter Vibrations ca. - Page 13 Technical Data DPU 2540H DPU 2550H DPU2560H DPU 2560H-TS Special lubricating 94 dB(A) grase The weighted effec- tive acceleration value, determined is 8,8 according to EN ISO 5349 (*) In accordance with the installed useful outlet power according to Directive 2000/14/ TD00682GB.fm...
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Page 14: Description
Description Description Applications This vibratory plate is optimally suited for all types of soil compaction applications in confined areas thanks to it’s narrow design and the infinitely variable change of direction; application examples are e.g. compaction in cable trenches, marginal strip compaction during asphalt pavement patchwork as well as all those compaction jobs for which the use of larger machines is not convenient. -
Page 15: Max. Admissible Inclination
Description Max. admissible inclination Description of function 4.4.1 The vibration required for compaction is produced by the exciter (5) which is firmly joinded to the lower mass (4). This exciter (5) is designed as a central vibrator with aligned vibrations. Such a principle permits the direction of vibration to be changed by turning the eccentric weights (13). - Page 16 Description Reverse Forwards On the spot 4.4.2 The drive engine (1) is anchored to the upper mass (3) and drives the exciter (5). The torque is transmitted by means of a friction connection through the centrifugal clutch (9) and the exciter V-belt (10). 4.4.3 The centrifugal clutch (9) interrupts flow of power to the exciter (5) at low engine speeds and thus permits perfect idling of the drive engine...
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Page 17: Transport To Work Site /Recommendations On Compaction
Transport to work site /Recom- Transport to work site /Recommendations on compaction Transport to work site Conditions: ∗ To transport the vibration plate, use only suitable lifting equipment with a minimum load-bearing capacity of 200 kg. ∗ Only attach suitable tackle at the central lifting point (15) provided. ∗... -
Page 18: Recommendations On Compaction
Transport to work site /Recommendations on compaction Recommendations on compaction 5.2.1 Ground conditions The max. compaction depth depends on several factors relating to the ground condition, such as moisture, grain distribution etc, it is therefore not possible to specify exact values. Recommendation: In each case determine the max. -
Page 19: Operating Instructions
Operating instructions Operating instructions Diesel fuel Only use pure diesel fuel.Close fuel tank immediately. It is important to maintain absolute cleanliness to avoid otherwise inevitable trouble with the fuel injection system, and to avert a premature clogging up of the fuel filter. Do not open the fuel line nor the fuel pump or any other point of the fuel system to avoid danger of dirt contamination, not even for bleeding of air. -
Page 20: Air Cleaner - Inspecting The Service Indicator
Operating instructions Air cleaner – inspecting the service indicator Set the engine to full rpms for a short period of time. If the bellows is drawn together during this time and the green field „1“ is covered, then the air cleaner system is due for maintenance. Check the rubber bellows repeatedly per day when working in dusty environments. -
Page 21: Switching Off The Engine
Operating instructions Switching off the engine ∗ Pull throttle lever back to STOP position. ∗ Press down stop button. Short-term operation interruption Set throttle control lever to idling position. End of compaction operation Stop engine. T00980GB.fm... -
Page 22: Maintenance
Maintenance Maintenance Maintenance schedule Maintenance Parts Maintenance jobs interval Check oil level. Engine oil Check combustion and cooling air area for dirt. Inspect the air cleaner service indicator while the Air filter engine is running. daily Clean or replace the air cleaner insert if necessary. Exciter Check for tightness. -
Page 23: Engine Oil
Maintenance Engine oil 7.2.1 Check oil level: ∗ The engine must be horizontally place when filling in oil or checking the oil level. ∗ Check oil level with dip stick (16). ∗ If oil level is to low, top up with oil Fuchs Titan Unic 10W40 MC through oil feed opening (16). - Page 24 Maintenance 4. Pour the recommended oil through the oil filler tube (16) and then check the oil level. Place machine in horizontal position before checking engine oil level. 5. Use cap to close off oil change valve (20). Take notice: Please pay attention to the corresponding environmental laws when disposing of used engine oil.
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Page 25: Hydraulic Control
Maintenance Hydraulic control 7.3.1 Check oil level: 1. Move centre pole into vertical position. 2. Push operating control handle (7) to forward ravel position. 3. Open filler bore (17). 4. The oil level must reach the upper edge Oil of the gear; add Fuchs Renolin MR 520 hydraulic fluid if required. -
Page 26: Exciter
Maintenance Exciter 7.4.1 Check oil level: 1. Position vibration plate horizontally. 2. Open filler bore (19). 3. The oil level must reach the start of the thread (19) of the filler bore. 4. If necessary, pour in oil Fuchs Titan Unic 10W40 MC through filler bore (use funnel). -
Page 27: Exciter V-Belt
Maintenance 7.4.2 Changing the oil: 1. Open filler bore (19). 2. Tilt vibration plate and keep it tilted until the oil has run out. 3. Place vibration plate in horizontal position. 4. Pour in 0,6 l oil Fuchs Titan Unic 10W40 MC through the filler bore (19). -
Page 28: Reverse Speed Too Low
Malfunction Malfunction Reverse speed too low Cause Remedy To little hydraulic oil in the centre pole Top up hydraulic oil. head. Forward speed too low Cause Remedy Too much hydraulic oil in centre pole Correct oil level in accordance with head. -
Page 29: Engine Does Not Start
Malfunction Engine does not start Cause Remedy Throttle lever in stop or idle position. Place throttle lever in start position. Add fuel. Check complete fuel system. No fuel at the injection pump. Check feeder line to engine and fuel filter. Check valve clearance, set if Wrong valve tapped clearance. -
Page 30: Lables
Lables Lables Notice-Easy-change fuel filter inside tank Maintenance-Notice Notice-Starting Notice-Lifting point Warning notice - Do not run without protective devices. - Read operator’s manual in detail. Sound power level Ear protection decal Start-Stop Notice-Air cleaner service indicator Inspect during engine operation Flipping over warning notice SK00666GB.fm... -
Page 31: Ec - Conformity Certificate
EG - Konformitätserklärung EC - Conformity Certificate Wacker Construction Equipment AG, Preußenstraße 41, 80809 München bescheinigt, daß das Baugerät: hereby certify that the construction equipment specified hereunder 1. Art / Category: Vibrationsplatte / Vibratory plate 2. Typ / Type: DPU 2540H / DPU 2550H / DPU 2560H / DPU 2560H-TS 3. -
Page 33: Din En Iso 9001 Certificate
DIN EN ISO 9001 Certificate Prüf- und Zertifizierungsinstitut VERBAND DER ELEKTROTECHNIK ELEKTRONIK INFORMATIONSTECHNIK e.V. C E R T I F I C A T E Registration-Number: 6236/QM/06.97 This is to certify that the company Wacker Construction Equipment AG Wacker-Werke GmbH & Co. KG at the following locations Head Office Munich Preußenstraße 41... - Page 34 Wacker Construction Equipment AG Preußenstraße 41 80809 München Tel.: +49-(0)89-3 54 02-0 Fax: +49-(0)89-3 54 02-390 Wacker Corporation - P.O. Box 9007 - Menomonee Falls, WI 53052-9007 - Tel.: +1-(1)(262)-255-0500 - Fax: +1-(1)(262)-255-0550 - Tel.: (800)770-0957 Wacker Asia Pacific Operations-Skyline Tower, Suite 2303, 23/F, 39 Wang Kwong Road, Kowloon Bay, Hong Kong-Tel.: +852 2406 6032-Fax: +852 2406 6021...
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