Induction Innovations MINI-DUCTOR VENOM Operating And Safety Instructions Manual

Induction heater

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IMPORTANT: Read These Operating and Safety
Instructions before Using the Mini-Ductor® Venom™
MINI-­‐DUCTOR®   V ENOM™
OPERATING AND SAFETY INSTRUCTIONS
Specializing in High Performance Induction Heating
Systems for the Automotive Aftermarket
Induction Innovations, Inc.
1175 Jansen Farm Court
Elgin, IL 60123-2595
www.theINDUCTOR.com
 
Toll Free 877-688-9633
Local 847-836-6933
Fax 847-551-3369
Info@theinductor.com

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Summary of Contents for Induction Innovations MINI-DUCTOR VENOM

  • Page 1 Instructions before Using the Mini-Ductor® Venom™ MINI-­‐DUCTOR®   V ENOM™   OPERATING AND SAFETY INSTRUCTIONS Specializing in High Performance Induction Heating Systems for the Automotive Aftermarket Induction Innovations, Inc. Toll Free 877-688-9633 1175 Jansen Farm Court Local 847-836-6933 Elgin, IL 60123-2595 Fax 847-551-3369 www.theINDUCTOR.com...
  • Page 2 Trademarks Mini-Ductor® Venom™ is a trade mark of Induction Innovations Inc. All terms or service marks used in this manual have been appropriately capitalized. The company, Induction Innovations Incorporated, can not attest to the accuracy of this information. Use of a trademark or service mark in this manual should not be regarded as affecting the validity of any trademark or service mark.
  • Page 3: Table Of Contents

    Table of Contents Page Safety Rules ....................4-7 A. General Work Area Safety Rules ............4 B. Personal Safety Rules ..............4-5 C. Electrical Safety Rules ..............6 D. Fire Hazard Safety Rules ..............7 E. Tool Use Safety Rules ..............7 Components ....................8 A.
  • Page 4: Safety Rules

    ® I. Safety Rules for Using the Inductor Mini-Ductor® Venom™ A. General Work Area Safety Rules Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury. Keep your work area clean and well illuminated. Cluttered and dark areas invite accidents.
  • Page 5 Do not use the Mini-Ductor® Venom™ within 4 inches of any airbag component. The heat created from the Mini-Ductor® Venom™ can ignite the air bag propellant, causing it to explode without warning. Refer to the vehicles service manual for precise airbag location before operating.
  • Page 6: Electrical Safety Rules

    C. Electrical Safety Rules Do not use the Mini-Ductor® Venom™ in the rain, moisture or immerse in water. Exposing the Mini-Ductor® Venom™ to water or other liquids may cause an electrical shock hazard. Do not abuse the electrical cord. Never use the cord to carry the Mini-Ductor®...
  • Page 7: Fire Hazard Safety Rules

    Fire Hazard Safety Rules Do not attempt to heat aerosol cans, paint cans, or any pressurized containers used for storing fuels, compressed gases, and liquids. The heat generated by the Mini-Ductor® Venom™ can cause these containers to explode and their contents to ignite. Do not use any heating coil if insulation has been breached.
  • Page 8: Components

    II. Components 1. Inverter 9. U-Form Coil work coil 2. Vent 10. Mini-Pad work coil (optional) 3. Storage case (Not Shown) 11. Owners Manual (Not Shown) 4. Model 12. Activation Switch 5. Cord 110/120 AC 13. Electrodes (top) 6. Serial Plate 14.
  • Page 9: Principles Of Operation

    2. Inverter: DC to AC Inverter operation; Use only 1.8 kW (Prosine™1800 is recommended) or larger sine wave inverter. The use of square or quasi-sine wave inverter will void the warranty. Call Induction Innovations, Inc. at 877-688-9633, before using your Mini-Ductor® Venom™...
  • Page 10: Using The Preformed Coil

    for instructions on how to proceed if you have any questions regarding the instructions furnished above. V. Using the Preformed Coil™ Function: The Preformed Coil™ (5) is used to heat nuts, fasteners, caulking removal, frozen door hinges, exhaust manifold bolts, truck under bed bolts, Sensors (O²) etc. The life of the Preformed Coil™...
  • Page 11: Using The Bearing Buddy Coil

    Trouble Shooting: If the dent doesn’t seem to want to shrink, this may be because there is a crease in the metal or the metal has been stretched to far. VII. USING THE BEARING BUDDY COIL™ Function: The Bearing Buddy Coil™ (6) is used to free a race from an axle housing, frozen O² Sensors, remove ball joints, &...
  • Page 12: Disassembly & Storage

    The status indicator LED (13) will illuminate Red if the input voltage is too high. Care must be taken when using a generator to provide proper operating voltage. If the problem does not correct itself or persists call Induction Innovations, Inc. at 877-688-9633.
  • Page 13 Return shipping will be at the factory’s expense for units repaired under warranty. Return shipping will be via ground, unless the consumer wishes to pay for faster service. Induction Innovations Incorporated is not responsible for lost, stolen, or damaged unit(s) due to shipping. Warranty is non- transferable.
  • Page 14: Definitions

    XIII. Definitions § Anneal: [uh-neel] ¹to heat metals to remove or prevent internal stress. § Ampere: [am-peer, am-peer] ¹the base SI unit of electrical current, equivalent to one coulomb per second. Abbreviation: A, amp. § AWG: ¹abbreviation for American Wire Gauge. §...
  • Page 15: Additional Training

    § Induction: [in-duhk-shuh n] ¹the process by which a body having electric or magnetic properties produces magnetism, an electric charge, or an electromotive force in a neighboring body without contact. § Inductor: [in-duhk-tor] ¹a coil used to introduce inductance into a ferrous work piece. ²(Inductor®) A registered brand name of the only patented induction heating system for the automotive aftermarket.
  • Page 16: My Mini-Ductor® Venom™ Dealer Information

    My Mini-Ductor® Venom™ Dealer: Company: ________________________________ Contact: _________________________________ Address: _________________________________ City ___________________ State __ Zip _______ Phone #: _________________________________ Alt. Phone #: ______________________________ Fax #: ___________________________________ Email: ___________________________________ Website: _________________________________ My Mini-Ductor® Venom™ Model: Mini-Ductor® Venom™ Serial #: ____________ Please do not forget to complete your product registration at www.theinductor.com! Notes:...

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