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Yerf-Dog 3204 Owner's Manual
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Yerf-Dog 3204 Owner's Manual

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FOR MODEL: 3204
Read Tecumseh Engine Owner's Manual and Important
Rules for Safe Operation before Operating Vehicle
YOU MUST ADD OIL TO THE ENGINE PRIOR TO USE!!!
20 oz. or 1
This vehicle is sold for OFF-ROAD USE ONLY. Before operating
this vehicle, read all the instructions for safe assembly and operation
as well as the instructions governing the engine and other portions
of the vehicle. Pay close attention to all caution and warning labels
WARNING
DANGER
1
/
Pints (.6 Liters) OF SAE 30 MOTOR OIL
4
For Replacements Parts Call:
1-888-926-6554 (U.S.)
1-888-707-1880 (Canada)
7/31/03
04081
Rev. D

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Summary of Contents for Yerf-Dog 3204

  • Page 1 FOR MODEL: 3204 WARNING Read Tecumseh Engine Owner’s Manual and Important Rules for Safe Operation before Operating Vehicle DANGER YOU MUST ADD OIL TO THE ENGINE PRIOR TO USE!!! 20 oz. or 1 Pints (.6 Liters) OF SAE 30 MOTOR OIL This vehicle is sold for OFF-ROAD USE ONLY.
  • Page 2 STOP NOTE: All the items (1-33) below should be read and understood by the Operator and Parent. Failure to follow these instructions could endanger personal safety of the operator and any passenger. IT IS NOT TO BE OPERATED ON ANY PUBLIC ROAD, STREET, This vehicle is not licensable.
  • Page 3 The vehicle should never be started without first checking to see that the throttle is in idle position. Do not start engine without verifying proper function of the throttle. 10. Never attempt to start this vehicle without having the operator sitting in the proper position to ensure control of the kart.
  • Page 4 When storing the vehicle, it must be kept in a place where gasoline fumes will not reach an open flame or spark. For long periods of storage, such as for winter, the fuel tank should be drained in the open, cool area.
  • Page 5 Flexible Flyer is not liable for any damage claim or liability claim, personal or otherwise resulting from the operation of this vehicle in any way. F.F. Acquisition Corp. YERF-DOG Warranty Dept. 1743 South Horne # 100 Mesa, AZ 85204 FOR REPLACEMENT PARTS PLEASE CALL: 1-888-926-6554 (U.S.) 1-888-707-1880 (Canada)
  • Page 6 ASSEMBLY 1. Complete the Go-Kart registration and warranty confirmation on the back of this owner’s manual and mail in within 10 days of purchase. The information is required when ordering parts. 2. Assemble go-kart as indicate on the following pages. 3.

  • Page 7: Pre-Ride Inspection

    PRE-RIDE INSPECTION WARNING - Perform this pre-ride inspection everyday before riding the vehicle. If not performed, serious damage to the vehicle and personal injury may result. 1. Engine Oil Level – Add oil if required. Check for leaks. Tighten filler cap securely. 2.

  • Page 8: Preventive Maintenance

    1. Before starting the engine, the operator should be seated in the Go-Kart. If the rider is not seated in the vehicle, it should be placed against a stationary object and started. 2. Do not start the engine before checking to make sure the throttle assembly is in the idle position. Warning –...
  • Page 9 1. Drain fuel tank and remove all fuel remaining in the tank by using a suction device or by soaking up the fuel with a clean rag or towel. Remove all fuel remaining in the carburetor by allowing engine to run out of fuel. Do not perform any fuel removal procedure while smoking or near an open flame.

  • Page 10: Suspension Maintenance

    SUSPENSION MAINTENANCE The Suspension System on your Go-Kart is specifically designed and set up for the smoothest possible ride, while maintaining top performance and kart durability. Your Go-Karts suspension system uses four shock absorbers, two on the front suspension and two on the rear suspension, to comfortably tackle rough terrain.

  • Page 11: Shock Absorber Adjustment

    SHOCK ABSORBER ADJUSTMENT 1. Locate the SHOCK 5. Turn the SHOCK ABSORBERS (78) at the front ADJUSTMENT HOLE counter- and rear of the Go-Kart. clockwise around the SHOCK to decrease shock absorption. 2. The factory pre-set the 6. Turn the SHOCK SHOCKS for normal operating ADJUSTMENT HOLE clockwise conditions.
  • Page 12 SEAT FRAME ASSEMBLY INSTRUCTIONS (Female End) (Male End) (Male End) SEAT BELT ATTACHMENT HARDWARE Item # Description BOLT; 3/8-16 X 1” HEX BOLT; 5/16-18 X 1-1/2 CARRIAGE NUT; 3/8-16 NYLOCK NUT; 5/16-18 NYLOCK SEAT BELT; RETRACTABLE SEAT RAIL...
  • Page 13 SEAT FRAME ASSEMBLY INSTRUCTIONS For ease of assembly, seat lay the seat frame on a back plate seat bottom table, with the seat back plate down, and seat bottom coming up away from the table. STEP 1 Attach the two female seat belt ends (77) to the tab at the rear center of the seat frame with bolt (11) and nut (57), as shown at left.
  • Page 14 CUSHION ATTACHMENT Slide SEAT CUSHION CUSHION ATTACHMENT HARDWARE (107) over top Item # Description of SEAT BOLT; 1/4-20 X 1-3/4 FRAME (75). CUSHION; SEAT SEAT FRAME WASHER; 1/4” LOCK Attach bottom of SEAT CUSHION to SEAT FRAME using Bolt (9) and Lock Washer (8) Push Seat Belts...
  • Page 15 BRUSH GUARD ASSEMBLY INSTRUCTIONS 1. Attach all parts of Brush Guards MAIN BRUSH GUARD (which includes: Rear, Front, Main, Attach MAIN BRUSH GUARD and Cross Brush Guards) as shown to Gokart frame using on this page and the following page, BOLTS (20) and BEFORE tightening bolts.
  • Page 16 REAR BRUSH GUARD ASSEMBLY INSTRUCTIONS 1. Attach all parts of Brush Guards (which includes: Rear, Front, Main, and Cross Brush Guards) as shown on this page and the previous page, BEFORE tightening bolts. 2. Attach flag as shown on this page. REAR BRUSH GUARD Attach REAR BRUSH GUARD to Gokart frame using...
  • Page 17 FOAM ATTACHMENT 1. Cut FOAM (48) to fit length of each BRUSH GUARD as shown. 2. Finish splitting FOAM (48). (Foam is partially split) 3. Attach FOAM to the BRUSH GUARDS using CABLE TIES (35). (48) (35) Caution: Take care to not cut yourself when cutting and splitting foam with a sharp instrument.
  • Page 18 SUGGESTED DECAL APPLICATION Apply Decal kit as shown in the illustration below. Note: The Decal shown in the illustration may NOT be the same Decal you received with your Yerf-Dog Gokart. Before application, 1. Wipe surface with a clean cloth. Make sure surface is dry and free of dust and dirt.
  • Page 19 MODEL 3204 REPLACEMENT PARTS IDENTIFICATION Item Part No. Description Item Part No. Description 01263 A-ARM, LEFT, BLACK HH1256T NUT, 5/16-18 NYLOCK 01264 A-ARM, RIGHT, BLACK HH62518 NUT, 5/8-18 THIN NYLOCK 01132 AXLE SHAFT 01226 NUT, 5/16-18 JAM H93110W BEARING RETAINER 01225 BOLT, 5/16-18 X 5/8"...
  • Page 22 1743 South Horne # 100 Mesa, AZ 85204 Thank you for purchasing this fine YERF-DOG product. With proper use, maintenance and service this kart will bring many years of fun and enjoyment. Please complete this vehicle registration and warranty confirmation form to ensure protection under the terms and conditions of the warranty and to verify ownership...