Hark HK0535 Owner's Manual

Hark HK0535 Owner's Manual

Big boss gas smoker

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BIG BOSS GAS SMOKER
Owner's Manual
ASSEMBLY, CARE & SAFETY INSTRUCTIONS
Item No. HK0535
v6-7.16

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Summary of Contents for Hark HK0535

  • Page 1 BIG BOSS GAS SMOKER Owner’s Manual ASSEMBLY, CARE & SAFETY INSTRUCTIONS Item No. HK0535 v6-7.16...
  • Page 3 CONDITIONS OF WARRANTY • The appliance is delivered to the HARK distributor’s service department or authorised service agent and freight charges both ways are paid by the owner. No liability is accepted for loss or damage during transit. •...
  • Page 4 READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY! YOUR SAFETY IS VERY IMPORTANT – FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. DANGER DANGER - This smoker is for OUTDOOR USE ONLY. - Avoid touching hot surfaces. Always wear protective - Never operate this smoker unattended.
  • Page 5 READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY! YOUR SAFETY IS VERY IMPORTANT – FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. DANGER DANGER • Always allow the hot water from the water bowl • Keep clear of the smoker hose.
  • Page 6: Hardware Pack

    A. HARDWARE PACK...
  • Page 7: Parts List

    B. PARTS LIST Read all safeguards and assembly instructions before assembling and operating your smoker. Before assembling your new smoker, unpack all parts from the box. Carefully remove all packing material and layout all the parts for easy access and identification.
  • Page 8 C. ASSEMBLY INSTRUCTIONS WARNING DO NOT HANDLE SMOKER BY THE CROSS BAR ON SMOKER CABINET. DO NOT LIFT OR MOVE USING THIS CROSS BAR. STEP 1 Locate: Rear Leg-Right (H), Rear Leg-Left (T), Front Leg-Right (M), Front Leg-Left (N), Smoker Body(G), twelve M6x12 screws (AA) Note: The doors are attached to the Smoker Body.
  • Page 9 STEP 3 CAUTION: This unit is HEAVY! Do not attempt this step without assistance! Locate: Smoker Stack (A), four M6x12 screws (AA) Tools needed: Philips head screwdriver Procedure: • With the assistance of a helper, stand the unit upright on its legs on a firm and level surface. (Make sure that the legs are attached).
  • Page 10 STEP 6 Locate: Two Side Handles (B), eight M6x12 screws(AA) Tools needed: Philips head screwdriver Procedure: • Attach Side Handle (B) to Smoker Body (G) using four M6x12 screws (AA). • Repeat on other side. STEP 7 Locate: Two Door Handles (D), four M6x12 screws(AA), four M6 nuts (CC) Tools needed: Philips head screwdriver and wrench or plier...
  • Page 11 STEP 9 Locate: Water Bowl (O) Tools needed: None Procedure: • Slide the Water Bowl (O) onto the Upper Support Bracket (K) inside the Smoker Body (G). CAUTION The water bowl and wood chip box must be inserted over the burner during operation. This is to protect the burner from falling particles, grease drippings and accidental spill over from the water bowl.
  • Page 12 STEP 11 Locate: Six Cooking Grates (E) Tools needed: None Procedure: • Slide the Cooking Grates (E) onto the Grate Supports (F) inside the Smoker Body (G). STEP 12 Locate: Temperature Gauge (C) Tools needed: Wrench or Plier Procedure: • First, Remove the pre-assembled nut from the Temperature Gauge (C).
  • Page 13 Assembly of your smoker is now complete. The following image shows how the assembled unit should look. IMPORTANT THE WATER BOWL AND WOOD CHIP BOX MUST BE INSTALLED IN THE UNIT DURING USE. EVEN IF YOU ARE NOT USING SMOKING CHIPS OR WATER, THESE MUST BE INSTALLED IN THE CORRECT POSITION TO STOP GREASE DRIPPINGS FROM FALLING ON THE BURNER.
  • Page 14: The Gas System

    D. THE GAS SYSTEM DANGER ALL INSTRUCTIONS AND SAFEGUARDS MUST BE FOLLOWED TO PREVENT FIRE, PROPERT Y DAMAGE, OR PERSONAL INJURY. GAS AND REGULATOR INFORMATION CONNECTING THE HOSE AND REGULATOR TO THE GAS BOTTLE This smoker is designed for universal liquid propane •...
  • Page 15 Please note that the hose is already fitted to the valve on the underside of the control panel of the smoker. You do not have to adjust this connection but should leak test this once the hose and regulator are connected to the gas cylinder. DO NOT DISCONNECT HOSE FROM VALVE.
  • Page 16 E. OPERATION: BEFORE USE PRE-USE PROCEDURES: box lid. Then add more wood chips without removing the box. It is not recommended you remove the wood chip Prior to cooking in your smoker, it is important to box whilst smoking is in operation. “season”...
  • Page 17 F. OPERATION: LIGHTING LP GAS LIGHTING PROCEDURE: 1. Check all connections for leaks using the leak test as explained on page 15. 2. Open the smoker door. WARNING NEVER ATTEMPT TO LIGHT THE SMOKER WITH THE DOORS CLOSED OPEN BOTH DOORS TO LIGHT SMOKER 3.
  • Page 18 G. OPERATION: COOKING DAMPER ADJUSTMENTS • The heat from the burners will allow the wood chips to burn, causing the flavouring smoke to accumulate. Adjust the dampers to control the heat. Temperature maintenance is best controlled by different damper adjustments. The key to effective •...
  • Page 19: After Use Safety And Maintenance

    The smoker may be stored indoors only if the gas cylinder is disconnected and removed. DO NOT MODIFY THE SMOKER OR USE UNAUTHORISED PARTS. ANY SERVICING SHALL BE CARRIED OUT BY AUTHORISED HARK PERSONNEL. WE RECOMMEND HAVING YOUR GAS SMOKER CHECKED BY AN AUTHORISED HARK SERVICE AGENT EVERY 3 YEARS.
  • Page 20: Troubleshooting

    IF YOU HAVE ANY QUESTIONS OR QUERIES ABOUT THE OPERATION OR MAINTENANCE OF YOUR GAS SMOKER PLEASE CALL THE CUSTOMER SERVICE NUMBER ON 1300 799 787 OR (03) 9873 2711 OR EMAIL SERVICE@HARK.COM.AU...
  • Page 21 CORRECT POSITION OF THE FFD SENSOR The FFD Sensor is already factory fitted in the correct position on both burners and should not need adjusting. The sensor needs to be in the flame at all times. Please see the correct position of this sensor. LOW SETTING HIGH SETTING ADJUSTING SENSOR...
  • Page 22 Diagrammatical Representation of "OUTDOOR AREAS" THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN-AIR SITUATION WITH NATURAL VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION. THIS SMOKER IS NOT DESIGNED FOR MARINE USE.
  • Page 23 — Within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply: a) at least 25% of the total wall area is completely open, and b) at least 30% of the remaining wall area is open and unrestricted (Refer to examples 3, 4 and 5).
  • Page 24: Replacement Parts

    This will protect your warranty coverage for parts replaced under warranty. AFTER SALES SERVICE Servicing must be carried out by Hark Enterprises’ authorized personnel. For all enquiries regarding servicing or spare parts, please call 1300 799 787. If you believe that your Smoker is not performing properly, please call our customer support line on 1300 799 787 for any queries.
  • Page 25 Hark Enterprises Pty Ltd Unit 11, 41-49 Norcal Rd, Nunawading, VIC 3131 T: 1300 799 787 E: service @ hark.com.au W: www.hark.com.au...

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